CN102093484B - Method for preparing nano crystal cellulose by dissociating ZnCl2 - Google Patents
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Abstract
本发明公开了一种ZnCl2解离制备纳米晶体纤维素的方法:(1)将纤维素原料加入到ZnCl2溶液中,形成悬浊液;(2)将悬浊液在加热条件下高速均质分散,得到透明的纤维素/ZnCl2溶液;(3)将稀酸加入到纤维素/ZnCl2溶液中,控制溶液的pH值小于5,使纤维素析出,离心分层,脱除上层溶液,取下层纤维素胶状物进行超声分散处理或湿法研磨,制得纳米晶体纤维素。本发明采用的ZnCl2具有绿色、稳定、价格便宜、易于回收、可重复使用等优点。而且反应条件温和,对纤维素降解损伤小,设备腐蚀性小,且操作简单,收率高,获得的纳米晶体纤维素为网状结构,机械强度好,有利于其在复合材料中的应用。The invention discloses a method for preparing nanocrystalline cellulose by dissociating ZnCl2 : (1) adding cellulose raw materials into ZnCl2 solution to form a suspension; (2) homogenizing the suspension at a high speed under heating conditions (3) Add dilute acid to the cellulose/ ZnCl solution, control the pH value of the solution to be less than 5, so that the cellulose is precipitated, centrifuged and separated, and the upper solution is removed , taking the lower layer of cellulose jelly for ultrasonic dispersion treatment or wet grinding to obtain nanocrystalline cellulose. The ZnCl2 used in the present invention has the advantages of being green, stable, cheap, easy to recycle, reusable and the like. Moreover, the reaction conditions are mild, the damage to cellulose degradation is small, the equipment is less corrosive, and the operation is simple, the yield is high, the obtained nanocrystalline cellulose has a network structure, and the mechanical strength is good, which is beneficial to its application in composite materials.
Description
技术领域 technical field
本发明涉及一种纳米晶体纤维素的制备方法,特别涉及一种应用ZnCl2使纤维素结晶区解离后制备纳米晶体纤维素的方法。 The invention relates to a preparation method of nano-crystal cellulose, in particular to a method for preparing nano-crystal cellulose by using ZnCl2 to dissociate cellulose crystal regions.
背景技术 Background technique
纤维素是世界上最丰富、可再生、能生物分解的天然高聚物,自然界每年可提供大约1 000亿吨纤维素。对其性能改进及高附加值的利用已成为国内外的研究热点。纤维素通过酸水解、酶处理以及机械法可降解纤维素,制得纳米晶体纤维素。纳米晶体纤维素具有许多优良性能,如高纯度、高聚合度、高结晶度、高亲水性、高杨氏模量、高强度、超精细结构和高透明性等,鉴于纳米纤维素晶体的优良性能,其在精细化工、医药、食品、复合材料、新能源等领域具有很好的潜在用途。 Cellulose is the most abundant, renewable and biodegradable natural polymer in the world, and nature can provide about 100 billion tons of cellulose every year. The use of its performance improvement and high added value has become a research hotspot at home and abroad. Cellulose can be degraded by acid hydrolysis, enzyme treatment and mechanical method to produce nanocrystalline cellulose. Nanocrystalline cellulose has many excellent properties, such as high purity, high degree of polymerization, high crystallinity, high hydrophilicity, high Young's modulus, high strength, ultrafine structure and high transparency, etc. In view of the Excellent performance, it has good potential applications in fine chemical industry, medicine, food, composite materials, new energy and other fields.
目前文献报道的纳米晶体纤维素的制备主要是采用硫酸等强酸水解法,其对纤维素降解程度不易控制,且对设备腐蚀较大,后处理会产生大量酸废液,对环境污染大。 At present, the preparation of nanocrystalline cellulose reported in the literature mainly adopts strong acid hydrolysis such as sulfuric acid, which is not easy to control the degree of cellulose degradation, and is more corrosive to equipment, and post-treatment will produce a large amount of acid waste liquid, which is very polluting to the environment.
发明内容 Contents of the invention
本发明的目的是要提供一种应用ZnCl2使纤维素结晶区解离后制备纳米晶体纤维素的方法。 The purpose of the present invention is to provide a method for preparing nanocrystalline cellulose by using ZnCl2 to dissociate the cellulose crystal region.
本发明采用的技术方案是: The technical scheme adopted in the present invention is:
一种ZnCl2解离制备纳米晶体纤维素的方法,所述方法包括如下步骤: A method for dissociating ZnCl2 to prepare nanocrystalline cellulose, the method comprising the steps of:
(1) 将纤维素原料加入到ZnCl2溶液中,形成悬浊液; (1) Add the cellulose raw material into the ZnCl 2 solution to form a suspension;
(2) 将悬浊液在加热条件下高速均质分散,使纤维素结晶区解离,得到透明的纤维素/ ZnCl2溶液; (2) Disperse the suspension homogeneously at high speed under heating conditions to dissociate the cellulose crystallization region to obtain a transparent cellulose/ ZnCl solution;
(3) 将稀酸加入到纤维素/ ZnCl2溶液中,控制溶液的pH值小于5,使纤维素析出,离心分层,脱除上层包含ZnCl2、酸的溶液,取下层纤维素胶状物进行超声分散处理或湿法研磨,制得纳米晶体纤维素。 (3) Add dilute acid to the cellulose/ZnCl 2 solution, control the pH value of the solution to be less than 5, precipitate the cellulose, centrifuge and separate the layers, remove the solution containing ZnCl 2 and acid in the upper layer, and take the cellulose jelly in the lower layer. The material is subjected to ultrasonic dispersion treatment or wet grinding to obtain nanocrystalline cellulose.
所述步骤(1)中所述纤维素原料为棉花、化学浆或微晶纤维素。 The cellulose raw material in the step (1) is cotton, chemical pulp or microcrystalline cellulose.
所述步骤(1)中所述ZnCl2溶液的质量分数为50~70%;所述纤维素原料与ZnCl2溶液的质量比为1:10~30。 The mass fraction of the ZnCl 2 solution in the step (1) is 50-70%; the mass ratio of the cellulose raw material to the ZnCl 2 solution is 1:10-30.
所述步骤(2)中加热条件为加热至80℃~100℃温度,所述高速均质分散的转速为8000转/分钟以上,分散时间为1h~4h。 The heating condition in the step (2) is heating to a temperature of 80° C. to 100° C., the speed of the high-speed homogeneous dispersion is above 8000 rpm, and the dispersion time is 1 h to 4 h.
所述步骤(3)中所述稀酸为盐酸、硫酸或磷酸,优选盐酸,所述稀酸的质量分数为0.1%~10%,优选0.5%,所述稀酸的体积用量为步骤(1)中 ZnCl2溶液体积的3~6倍。 The dilute acid described in the step (3) is hydrochloric acid, sulfuric acid or phosphoric acid, preferably hydrochloric acid, the massfraction of the described dilute acid is 0.1%~10%, preferably 0.5%, the volume consumption of the described dilute acid is step (1 ) 3 to 6 times the volume of the ZnCl 2 solution.
所述步骤(3)中,所述离心分层,脱除上层溶液后,下层纤维素胶状物再用水进行5~8次离心洗脱,然后进行超声分散处理或湿法研磨,制得纳米晶体纤维素。 In the step (3), after the centrifugal layering, after removing the upper layer solution, the cellulose jelly in the lower layer is centrifuged and eluted 5 to 8 times with water, and then subjected to ultrasonic dispersion treatment or wet grinding to obtain nano Crystalline cellulose.
所述步骤(3)中所述超声的频率大于25KHz,分散处理通常在50℃~80℃温度下分散1~4h。 The frequency of the ultrasound in the step (3) is greater than 25KHz, and the dispersing process is usually carried out at a temperature of 50° C. to 80° C. for 1 to 4 hours.
所述步骤(3)中湿法研磨的时间为2~4h,湿法研磨的功率大于180W。 The wet grinding time in the step (3) is 2 to 4 hours, and the power of the wet grinding is greater than 180W.
进一步,所述方法优选按照以下步骤进行: Further, the method is preferably carried out according to the following steps:
(1) 将纤维素原料加入到ZnCl2溶液中,形成悬浊液;所述纤维素原料为棉花、化学浆或微晶纤维素;所述ZnCl2溶液的质量分数为50~70%; 所述纤维素原料与ZnCl2溶液的质量比为1:10~30; (1) adding the cellulose raw material into the ZnCl2 solution to form a suspension; the cellulose raw material is cotton, chemical pulp or microcrystalline cellulose; the mass fraction of the ZnCl2 solution is 50-70%; The mass ratio of the cellulose raw material to the ZnCl solution is 1:10~30;
(2) 将悬浊液在80℃~100℃温度下,8000转/分钟以上高速均质分散1h~4h,得到透明的纤维素/ ZnCl2溶液; (2) Disperse the suspension homogeneously at a high speed of 8000 rpm or more at a temperature of 80°C~100°C for 1h~4h to obtain a transparent cellulose/ZnCl 2 solution;
(3) 将稀酸加入到纤维素/ ZnCl2溶液中,控制溶液的pH值小于5,使纤维素析出,离心分层,脱除上层ZnCl2、酸溶液,取下层纤维素胶状物再用水进行5~8次离心洗脱后,进行超声分散处理或湿法研磨,制得纳米晶体纤维素。 (3) Add dilute acid to the cellulose/ ZnCl2 solution, control the pH value of the solution to be less than 5, make the cellulose precipitate, centrifuge and separate layers, remove the upper layer of ZnCl2 and acid solution, take the lower layer of cellulose jelly and After 5 to 8 times of centrifugation and elution with water, ultrasonic dispersion treatment or wet grinding is performed to obtain nanocrystalline cellulose.
所述步骤(3)中将稀酸加入到纤维素/ ZnCl2溶液中,使纤维素析出,保持溶液的pH值小于5,以防止Zn(OH)2沉淀生成。 In the step (3), dilute acid is added to the cellulose/ZnCl 2 solution to precipitate the cellulose, and the pH value of the solution is kept below 5 to prevent the formation of Zn(OH) 2 precipitation.
本发明的优点在于ZnCl2具有绿色、稳定、价格便宜、易于回收、可重复使用等优点。反应条件温和,对纤维素降解损伤小,设备腐蚀性小,且操作简单,收率高。经ZnCl2处理后的纤维素结晶区解离开,纤维素分子间的氢键断裂,此时纤维素的大分子结构极易被破坏,容易在外力作用下破碎成纳米晶体纤维素,只需温和的处理条件就可以实现这一过程,并且此过程为物理作用,反应条件容易控制,以免纤维素剧烈损伤,因此,此方法制备纳米晶体纤维素的得率较高,且所获得的纳米晶体纤维素为网状结构,机械强度好,有利于其在复合材料中的应用。 The invention has the advantages that ZnCl2 is green, stable, cheap, easy to recycle, reusable and the like. The reaction conditions are mild, the damage to cellulose degradation is small, the equipment is less corrosive, and the operation is simple and the yield is high. After being treated with ZnCl2 , the crystallization regions of cellulose are dissociated, and the hydrogen bonds between cellulose molecules are broken. At this time, the macromolecular structure of cellulose is easily destroyed, and it is easy to be broken into nanocrystalline cellulose under the action of external force. This process can be realized under certain treatment conditions, and this process is a physical action, and the reaction conditions are easy to control to avoid severe damage to the cellulose. Therefore, the yield of nanocrystalline cellulose prepared by this method is high, and the obtained nanocrystalline fiber It is a network structure and has good mechanical strength, which is conducive to its application in composite materials.
附图说明 Description of drawings
图1为本发明实施例1中所制得的纳米晶体纤维素透射电子显微镜图(放大倍率×6000)。 Fig. 1 is a transmission electron micrograph of nanocrystalline cellulose prepared in Example 1 of the present invention (magnification ×6000).
图2为本发明实施例1中所制得的纳米晶体纤维素透射电子显微镜图(放大倍率×60000)。 Fig. 2 is a transmission electron micrograph of nanocrystalline cellulose prepared in Example 1 of the present invention (magnification ×60000).
具体实施方式 Detailed ways
以下是本发明的几个具体实施例,进一步说明本发明,但是本发明的保护范围不仅限于此。 The following are several specific embodiments of the present invention to further illustrate the present invention, but the protection scope of the present invention is not limited thereto.
实施例1 Example 1
称取3g微晶纤维素,加入到30g质量分数65%ZnCl2溶剂中,80℃油浴1h,同时高速分散均质,均质转速为12000转/分钟,获得透明的纤维素/ ZnCl2溶液。将90ml的0.5%盐酸加入到纤维素/ ZnCl2溶液中,使纤维素析出,离心分层,脱除上层ZnCl2、酸溶液,取下层纤维素胶状物再用水进行5次离心洗脱后,取下层的结晶区已解离的纤维素胶状物在50℃超声(超声的频率为40KHz)2h后,即获得纳米晶体纤维素。由透射电子显微镜图观察可知,此方法制得的纳米晶体微维素呈网络状结构,直径约为20~30nm,长度为300~700nm,并呈网状结构。如图1和图2所示。 Weigh 3g microcrystalline cellulose, add it to 30g mass fraction 65% ZnCl 2 solvent, 80 ℃ oil bath for 1h, and at the same time disperse and homogenize at a high speed, the homogenization speed is 12000 rpm, and obtain a transparent cellulose/ZnCl 2 solution . Add 90ml of 0.5% hydrochloric acid to the cellulose/ZnCl 2 solution to precipitate the cellulose, centrifuge to separate layers, remove the upper layer of ZnCl 2 and acid solution, take the lower layer of cellulose jelly, and then carry out 5 times of centrifugal elution with water After removing the dissociated cellulose jelly in the crystalline region of the lower layer and ultrasonicating at 50° C. (the frequency of the ultrasonic wave is 40 KHz) for 2 hours, nanocrystalline cellulose is obtained. It can be seen from the observation of the transmission electron microscope that the nanocrystalline microelements prepared by this method have a network structure, with a diameter of about 20-30nm and a length of 300-700nm, and a network structure. As shown in Figure 1 and Figure 2.
实施例2 Example 2
称取1g化学浆,加入到30g质量分数65%ZnCl2溶剂中,80℃油浴3h,同时高速分散均质,均质转速为12000转/分钟,获得透明的纤维素/ ZnCl2溶液。将105ml的0.5%盐酸加入到纤维素/ ZnCl2溶液中,使纤维素析出,离心分层,脱除上层ZnCl2、酸溶液,取下层纤维素胶状物再用水进行8次离心洗脱后,取下层的结晶区已解离的纤维素在80℃超声(超声的频率为60KHz)4h后,即获得纳米晶体纤维素。 Weigh 1 g of chemical pulp, add it to 30 g of 65% ZnCl 2 solvent in mass fraction, 80 ° C oil bath for 3 h, and at the same time disperse and homogenize at a high speed, the homogenization speed is 12000 rpm, and obtain a transparent cellulose/ZnCl 2 solution. Add 105ml of 0.5% hydrochloric acid to the cellulose/ZnCl 2 solution to precipitate the cellulose, centrifuge to separate layers, remove the upper layer of ZnCl 2 and acid solution, take the lower layer of cellulose jelly, and then carry out 8 times of centrifugal elution with water After removing the dissociated cellulose in the crystallization region of the lower layer and ultrasonicating at 80° C. (frequency of ultrasonic is 60 KHz) for 4 hours, nanocrystalline cellulose is obtained.
实施例3 Example 3
称取1g脱脂棉,加入到30g质量分数65%ZnCl2溶剂中,100℃油浴4h,同时高速分散均质,均质转速为8000转/分钟,获得透明的纤维素/ ZnCl2溶液。将105ml的0.5%盐酸加入到纤维素/ ZnCl2溶液中,使纤维素析出,离心分层,脱除上层ZnCl2、酸溶液,取下层纤维素胶状物再用水进行6次离心洗脱后,取下层的结晶区已解离的纤维素在80℃超声(超声的频率为60KHz)4h后,即获得纳米晶体纤维素。 Weigh 1 g of absorbent cotton, add it to 30 g of 65% ZnCl 2 solvent in mass fraction, 100 ° C oil bath for 4 hours, and at the same time disperse and homogenize at a high speed, the homogenization speed is 8000 rpm, and obtain a transparent cellulose/ZnCl 2 solution. Add 105ml of 0.5% hydrochloric acid to the cellulose/ZnCl 2 solution to precipitate the cellulose, centrifuge to separate layers, remove the upper layer of ZnCl 2 and acid solution, take the lower layer of cellulose jelly, and then carry out 6 times of centrifugal elution with water After removing the dissociated cellulose in the crystallization region of the lower layer and ultrasonicating at 80° C. (frequency of ultrasonic is 60 KHz) for 4 hours, nanocrystalline cellulose is obtained.
实施例4 Example 4
称取5g化学浆,加入到150g质量分数65%ZnCl2溶剂中,80℃油浴3h,同时高速分散均质,均质转速为10000转/分钟,获得透明的纤维素/ ZnCl2溶液。将450ml的0.5%盐酸加入到纤维素/ ZnCl2溶液中,使纤维素析出,离心分层,脱除上层ZnCl2、酸溶液,取下层纤维素胶状物再用水进行8次离心洗脱后,取下层的结晶区已解离的纤维素湿法球磨(湿法研磨的功率为4KW)4h后,即获得纳米晶体纤维素。 Weigh 5 g of chemical pulp, add it to 150 g of 65% ZnCl 2 solvent in mass fraction, 80 ° C oil bath for 3 h, and at the same time disperse and homogenize at a high speed, and the homogenization speed is 10,000 rpm to obtain a transparent cellulose/ZnCl 2 solution. Add 450ml of 0.5% hydrochloric acid to the cellulose/ZnCl 2 solution to precipitate the cellulose, centrifuge to separate layers, remove the upper layer of ZnCl 2 and acid solution, take the lower layer of cellulose jelly, and then carry out 8 times of centrifugal elution with water , after 4 hours of wet ball milling (wet milling power is 4KW) of dissociated cellulose in the crystallization area of the lower layer, nanocrystalline cellulose is obtained.
实施例5 Example 5
称取5g脱脂棉,加入到150g质量分数65%ZnCl2溶剂中,90℃油浴4h,同时高速分散均质,均质转速为12000转/分钟,获得透明的纤维素/ ZnCl2溶液。将450ml的0.5%盐酸加入到纤维素/ ZnCl2溶液中,使纤维素析出,离心分层,脱除上层ZnCl2、酸溶液,取下层纤维素胶状物再用水进行8次离心洗脱后,取下层的结晶区已解离的纤维素湿法球磨(湿法研磨的功率为4KW)5h后,即获得纳米晶体纤维素。 Weigh 5g of absorbent cotton, add it to 150g of 65% ZnCl 2 solvent in mass fraction, 90°C oil bath for 4 hours, and at the same time disperse and homogenize at a high speed, the homogenization speed is 12000 rpm, and obtain a transparent cellulose/ZnCl 2 solution. Add 450ml of 0.5% hydrochloric acid to the cellulose/ZnCl 2 solution to precipitate the cellulose, centrifuge to separate layers, remove the upper layer of ZnCl 2 and acid solution, take the lower layer of cellulose jelly, and then carry out 8 times of centrifugal elution with water , take off the dissociated cellulose in the crystallization area of the lower layer and wet ball mill (wet milling power is 4KW) for 5 hours to obtain nanocrystalline cellulose.
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