CN102080023B - Efficient de-waxing cleaning solution for wax printed fabrics - Google Patents
Efficient de-waxing cleaning solution for wax printed fabrics Download PDFInfo
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- CN102080023B CN102080023B CN201010570404.6A CN201010570404A CN102080023B CN 102080023 B CN102080023 B CN 102080023B CN 201010570404 A CN201010570404 A CN 201010570404A CN 102080023 B CN102080023 B CN 102080023B
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- 239000004744 fabric Substances 0.000 title claims abstract description 29
- 238000004140 cleaning Methods 0.000 title claims abstract description 16
- 238000004018 waxing Methods 0.000 title abstract 3
- 239000003513 alkali Substances 0.000 claims abstract description 8
- 229920000036 polyvinylpyrrolidone Polymers 0.000 claims abstract description 6
- 239000001267 polyvinylpyrrolidone Substances 0.000 claims abstract description 6
- 235000013855 polyvinylpyrrolidone Nutrition 0.000 claims abstract description 6
- 239000002270 dispersing agent Substances 0.000 claims abstract description 4
- 239000000203 mixture Substances 0.000 claims abstract description 3
- 150000003333 secondary alcohols Chemical class 0.000 claims abstract description 3
- 238000000034 method Methods 0.000 claims description 9
- 229920005646 polycarboxylate Polymers 0.000 claims description 2
- 230000002000 scavenging effect Effects 0.000 claims 7
- 230000000694 effects Effects 0.000 abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 10
- 239000000975 dye Substances 0.000 abstract description 6
- AEQDJSLRWYMAQI-UHFFFAOYSA-N 2,3,9,10-tetramethoxy-6,8,13,13a-tetrahydro-5H-isoquinolino[2,1-b]isoquinoline Chemical compound C1CN2CC(C(=C(OC)C=C3)OC)=C3CC2C2=C1C=C(OC)C(OC)=C2 AEQDJSLRWYMAQI-UHFFFAOYSA-N 0.000 abstract description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 abstract description 2
- WHNWPMSKXPGLAX-UHFFFAOYSA-N N-Vinyl-2-pyrrolidone Chemical compound C=CN1CCCC1=O WHNWPMSKXPGLAX-UHFFFAOYSA-N 0.000 abstract description 2
- 229940051841 polyoxyethylene ether Drugs 0.000 abstract description 2
- 229920000056 polyoxyethylene ether Polymers 0.000 abstract description 2
- 229910052708 sodium Inorganic materials 0.000 abstract description 2
- 239000011734 sodium Substances 0.000 abstract description 2
- 239000000176 sodium gluconate Substances 0.000 abstract description 2
- 229940005574 sodium gluconate Drugs 0.000 abstract description 2
- 235000012207 sodium gluconate Nutrition 0.000 abstract description 2
- 125000000217 alkyl group Chemical group 0.000 abstract 1
- 239000002518 antifoaming agent Substances 0.000 abstract 1
- 238000009835 boiling Methods 0.000 abstract 1
- 238000003756 stirring Methods 0.000 abstract 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 abstract 1
- 239000001993 wax Substances 0.000 description 44
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 9
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 9
- 238000007639 printing Methods 0.000 description 9
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 9
- 238000005406 washing Methods 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 239000000984 vat dye Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 3
- 235000000177 Indigofera tinctoria Nutrition 0.000 description 2
- 241000322338 Loeseliastrum Species 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 239000013530 defoamer Substances 0.000 description 2
- 229940097275 indigo Drugs 0.000 description 2
- COHYTHOBJLSHDF-UHFFFAOYSA-N indigo powder Natural products N1C2=CC=CC=C2C(=O)C1=C1C(=O)C2=CC=CC=C2N1 COHYTHOBJLSHDF-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 125000005227 alkyl sulfonate group Chemical group 0.000 description 1
- 239000003945 anionic surfactant Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 238000005238 degreasing Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000004945 emulsification Methods 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 239000000693 micelle Substances 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- 238000009980 pad dyeing Methods 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- -1 polyoxyethylene Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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- Coloring (AREA)
- Detergent Compositions (AREA)
Abstract
Description
技术领域 technical field
本发明涉及一种高效退蜡清洗液,特别是一种蜡印织物用高效退蜡清洗液。The invention relates to a high-efficiency wax-removing cleaning liquid, in particular to a high-efficiency wax-removing cleaning liquid for wax-printed fabrics.
背景技术 Background technique
蜡印花布生产工艺复杂,技术含量高,采用传统的防染印花工艺,将不渗透蜡质(主要成分为松香)按设计图案印在纯棉白坯布表面,然后经染色、甩蜡纹、染蜡纹、退蜡、套印花色等十几道工艺流程加工而成。蜡质原料的选配和蜡液的煮化调配是保证蜡印花布品质的关键。蜡质的品种很多,如松香、石蜡、川蜡等,目前各厂家普遍采用的是松香。松香是由天然松脂加工提炼而成,为淡黄色块状物,软化点为70-90℃,熔点为100-105℃,成膜性好,但不易从织物上洗除。The production process of wax printed cloth is complicated and the technology content is high. The traditional anti-dyeing printing process is used to print impermeable wax (the main component is rosin) on the surface of pure cotton white gray cloth according to the design pattern, and then dyed, waxed and dyed. It is processed by more than a dozen technological processes such as wax pattern, wax removal, and overprinting color. The selection of wax raw materials and the cooking and deployment of wax liquid are the key to ensure the quality of wax printed cloth. There are many kinds of waxes, such as rosin, paraffin wax, Sichuan wax, etc. At present, rosin is generally used by various manufacturers. Rosin is processed and refined from natural rosin, which is a light yellow block with a softening point of 70-90°C and a melting point of 100-105°C. It has good film-forming properties, but it is not easy to wash off from the fabric.
目前,国内蜡印生产大多采用立式双面圆网蜡印机,先在织物正反面印制相同的蜡液花形,然后经冷水喷淋使蜡液花型冷却成膜,获得极佳的机械防染能力。然后用靛蓝、印度兰IBN等还原染料轧染,使蜡印织物获得正反面一致的透染双面印花效果。随后印蜡织物进入甩蜡工序,由于甩蜡产生的蜡纹缝隙不具有防染作用,在后续的蜡纹染色过程中得以着色。完成还原染料轧染和蜡纹着色后,应及时将残蜡从织物上去处,以便后续加工。目前,各厂家普遍采用冷水绳洗退蜡。退蜡后,仍有少量蜡质未被去除干净,印蜡处织物白度达不到要求,若进行后续印花,花纹得色萎暗、品质低劣。目前,大多数印染企业仅采用热碱液对蜡印布进行进一步清洗退蜡,退蜡效果不理想,蜡印处织物白度较差。At present, domestic wax printing production mostly adopts vertical double-sided rotary screen wax printing machines. First, the same wax pattern is printed on the front and back of the fabric, and then the wax pattern is cooled and formed into a film by spraying cold water to obtain excellent mechanical properties. Anti-stain ability. Then use indigo, Indian blue IBN and other vat dyes to pad-dye, so that the wax-printed fabric can obtain the same translucent double-sided printing effect on the front and back. Subsequently, the wax-printed fabric enters the process of wax rejection. Since the wax pattern gaps produced by wax rejection have no anti-dyeing effect, they can be colored in the subsequent wax pattern dyeing process. After vat dye pad dyeing and wax pattern coloring are completed, the residual wax should be removed from the fabric in time for subsequent processing. At present, manufacturers generally use cold water rope to wash off wax. After the wax is removed, there is still a small amount of wax that has not been completely removed, and the whiteness of the fabric where the wax is printed cannot meet the requirements. If subsequent printing is performed, the pattern will become dark and of poor quality. At present, most printing and dyeing enterprises only use hot lye to further clean and remove wax from wax printed cloth.
发明内容 Contents of the invention
本发明的目的是提供一种蜡印织物用高效退蜡清洗液,在热碱洗过程中加入,能够明显提高热碱清洗过程的退蜡效果,改善碱洗后印蜡处织物白度,同时对上染的地色还原染料具有皂煮功能,改善其色光和颜色鲜艳度,提高其牢度性能。The purpose of the present invention is to provide a kind of high-efficiency wax-removing cleaning solution for wax printing fabrics, which can be added in the process of hot alkali cleaning, can obviously improve the effect of wax removal in the process of hot alkali cleaning, improve the whiteness of the fabric at the wax printing place after alkali washing, and at the same time It has the function of soaping the dyed ground color vat dyes, improving its shade and color brightness, and improving its fastness performance.
本发明高效退蜡清洗液基本作用原理包括:The basic action principle of the high-efficiency wax removal cleaning solution of the present invention includes:
1.具有一定螯合软水作用,软化洗涤用水,提高洗涤效率;1. It has a certain chelating and softening effect, softening the washing water and improving the washing efficiency;
2.对松香及皂化松香具有较强的乳化净洗能力,在溶液中易形成胶束,使松香蜡质从织物上洗除;2. It has a strong emulsifying and cleaning ability for rosin and saponified rosin, and it is easy to form micelles in the solution, so that the rosin wax can be washed from the fabric;
3.具有防沾污能力,防止乳液中的松香重新沾附到织物;3. It has anti-staining ability and prevents the rosin in the emulsion from adhering to the fabric again;
4.一定的耐碱性能,可以和热碱液同时使用,具有极强的渗透、乳化、脱油和协同增效性;4. With certain alkali resistance, it can be used with hot lye at the same time, and has strong penetration, emulsification, deoiling and synergistic properties;
5.对靛蓝等还原染料有良好的清洗效果,有效洗除浮色,调整染料在纤维内部存在状态,提高染料的摩擦、水洗等牢度性能。5. It has a good cleaning effect on vat dyes such as indigo, effectively removes floating colors, adjusts the state of dyes in the fiber, and improves the fastness of dyes to friction and washing.
本发明蜡印织物用高效退蜡清洗液包含多种组分,分别说明如下。螯合分散剂为粉状聚羧酸盐,分子量30,000-50,000,有效物含量不低于95%,占总重量的百分比为4.0-10.0%,优选为6.0-9.0%。葡萄糖酸钠具有协同螯合金属离子的作用,占总重量的百分比为2.0-5.0%。C12-14仲醇聚氧乙烯醚是环保高效的非离子表面活性剂,其中聚氧乙烯平均取值为9,该组分占总重量的百分比为10.0-20.0%,优选为15.0-18.0%。仲烷基磺酸钠SAS为阴离子表面活性剂,在碱性条件下具有优良的渗透、去油能力,占总重量的百分比为3.0-6.0%。聚乙烯吡咯烷酮为高分子聚合物,具有优良的抗沾污性能,适宜分子量在7,000-54,000之间,优选为28,000-34,000;聚乙烯吡咯烷酮占总重量的百分比为5.0-15.0%,优选为10.0-14.0%。N-乙烯吡咯烷酮能够协同聚乙烯吡咯烷酮提高稳定性及作用效果,占总重量的百分比为3.0-6.0%。耐碱消泡剂为普通的有机硅类消泡剂,可以防止上述组合物在制备及使用过程中产生过多泡沫,其占总重量的百分比为0.1%。以上组分及百分比范围是基于大量实验基础确定的,可使被处理蜡印花布品质获得明显提高。The high-efficiency wax-removing cleaning solution for wax-printed fabrics of the present invention contains various components, which are respectively described as follows. The chelating dispersant is a powdery polycarboxylate with a molecular weight of 30,000-50,000 and an effective substance content of not less than 95%, accounting for 4.0-10.0% of the total weight, preferably 6.0-9.0%. Sodium gluconate has the effect of synergistically chelating metal ions, and the percentage of the total weight is 2.0-5.0%. C12-14 secondary alcohol polyoxyethylene ether is an environmentally friendly and efficient nonionic surfactant, wherein the average value of polyoxyethylene is 9, and the percentage of this component in the total weight is 10.0-20.0%, preferably 15.0-18.0%. Sodium secondary alkyl sulfonate SAS is an anionic surfactant, which has excellent penetration and degreasing ability under alkaline conditions, and the percentage of the total weight is 3.0-6.0%. Polyvinylpyrrolidone is a high-molecular polymer with excellent anti-contamination properties. The suitable molecular weight is between 7,000-54,000, preferably 28,000-34,000; the percentage of polyvinylpyrrolidone in the total weight is 5.0-15.0%, preferably 10.0- 14.0%. N-vinylpyrrolidone can synergize with polyvinylpyrrolidone to improve stability and effect, and the percentage of the total weight is 3.0-6.0%. The alkali-resistant defoamer is a common organosilicon defoamer, which can prevent the above composition from producing too much foam during preparation and use, and its percentage of the total weight is 0.1%. The above components and percentage ranges are determined based on a large number of experiments, which can significantly improve the quality of the treated wax print.
本发明的优点为:能够明显提高蜡印花布在碱洗过程中的退蜡效果,使印蜡处织物获得较高的白度,同时还对地色染料起到很好的皂煮效果,提升地色的各项牢度指标。The invention has the advantages that it can significantly improve the wax removal effect of the wax printed cloth in the alkali washing process, so that the fabric at the wax printing place can obtain a higher whiteness, and at the same time, it can also have a good soaping effect on the ground color dye, improving Various fastness indicators of ground color.
具体实施方式 Detailed ways
下面通过实施例和对比例进一步说明本发明。The present invention is further illustrated below by examples and comparative examples.
实施例1Example 1
按下表1中指定的各组分配制高效退蜡清洗液。称取0.3份配制好的高效退蜡清洗液溶于92.7份20g/L碱液中,加入5份蜡印花布,升温至98℃清洗10分钟,降温、温水洗、冷水洗、烘干。表2中列出了对织物白度、摩擦和皂洗牢度的测试结果。Prepare a high-efficiency wax removal cleaning solution with the components specified in Table 1 below. Weigh 0.3 parts of the prepared high-efficiency wax removal cleaning solution and dissolve it in 92.7 parts of 20g/L lye, add 5 parts of wax calico, heat up to 98 ° C for 10 minutes, cool down, wash with warm water, wash with cold water, and dry. Table 2 lists the test results for fabric whiteness, rubbing and soaping fastness.
实施例2Example 2
按下表1中指定的各组分含量配制高效退蜡清洗液,各组分采用含量优选范围。称取0.3份配制好的高效退蜡清洗液溶于92.7份20g/L碱液中,加入5份蜡印花布,升温至98℃清洗10分钟,降温、温水洗、冷水洗、烘干。表2中列出了对织物白度、摩擦和皂洗牢度的测试结果。Prepare a high-efficiency wax removal cleaning solution with the content of each component specified in Table 1 below, and use the preferred range of content for each component. Weigh 0.3 parts of the prepared high-efficiency wax removal cleaning solution and dissolve it in 92.7 parts of 20g/L lye, add 5 parts of wax calico, heat up to 98 ° C for 10 minutes, cool down, wash with warm water, wash with cold water, and dry. Table 2 lists the test results for fabric whiteness, rubbing and soaping fastness.
对比例comparative example
采用传统退蜡方法对蜡印花布进行处理,仅用100份20g/L碱液对5份蜡印花布进行处理,升温至98℃清洗10分钟,降温、温水洗、冷水洗、烘干。测试结果见表2。The wax printed cloth is treated with the traditional wax removal method, and only 100 parts of 20g/L lye is used to treat 5 parts of the wax printed cloth, the temperature is raised to 98 ° C for 10 minutes, the temperature is lowered, washed with warm water, washed with cold water, and dried. The test results are shown in Table 2.
表1 实施例各组分含量Table 1 The content of each component of the embodiment
表2 处理后蜡印花布测试结果Table 2 Test results of wax print cloth after treatment
Claims (7)
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