CN102039393B - Vertical semi-solid forming machine - Google Patents
Vertical semi-solid forming machine Download PDFInfo
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- CN102039393B CN102039393B CN 201110001982 CN201110001982A CN102039393B CN 102039393 B CN102039393 B CN 102039393B CN 201110001982 CN201110001982 CN 201110001982 CN 201110001982 A CN201110001982 A CN 201110001982A CN 102039393 B CN102039393 B CN 102039393B
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Abstract
The invention provides a vertical semi-solid forming machine which is characterized in that a mould-clamping cylinder piston rod in a mould-clamping cylinder body is connected to a middle plate, the inner wall of a head plate is provided with a stationary die, and the surface of the middle plate, which is right opposite to the stationary die, is provided with a movable die; a lifting cylinder is arranged at the lower end of a lifting base plate, a piston rod of the lifting cylinder is connected with a knockout base plate, the upper end of the knockout base plate is provided with a bearing seat, and a lifting guide rod penetrates through the bearing seat, the knockout base plate and the lifting base plate; a bearing shaft is arranged in the bearing seat, and the bearing shaft and a rear cover of a knockout cylinder are connected to into a whole; and the bearing shaft is connected with the cylinder body of the knockout cylinder, a piston rod of the knockout cylinder is connected with a plunger chip, and the side edge of the bearing seat is provided with a rotary actuator support; and the rotary actuator support is provided with a second hinged lug, and is connected with the cylinder body of the rotary actuator and a front cover of the knockout cylinder. The vertical semi-solid forming machine provided by the invention has the advantages that through combining the vertical die assembling, vertical extrusion, inclined swinging feeding and cylinder lifting techniques, the fast forming of semi-solid slurry is realized, and the fast and stable mould-clamping action is ensured.
Description
Technical field
The present invention relates to a kind of semi-solid forming machine, relate in particular to a kind of vertical type semi-solid forming machine.
Background technology
In recent years, experts and scholars are more to the research of semi solid slurry technology of preparing both at home and abroad, but the research of double formed solid equipment is relatively less, and mostly domestic equipment for extrusion modling is general or improved hydraulic press a little, is difficult to realize the mechanization of semisolid moulding.Along with the increase of prices of raw and semifnished materials rise and labor cost, the competition of equipment manufacture also is growing more intense, and constantly pursuing efficient, reducing cost is the only way of Business survival.In the world, the DXHV of the NRC semi-solid casting equipment chain of Ube exploitation and the exploitation of Co., Ltd. of Toshiba Corp and DXV series former have represented the highest level of full-automatic semisolid former.China is for the research and development and the larger gap of external existence of full automatic semisolid former, and is special in the research and development of vertical type full automatic semisolid former, the domestic space state that still is in.
The semi solid slurry moulding to equipment require high, need to the utmost point in the short time with the semi solid slurry press-in die in, and at forming under the pressure, " indigenous equipment " of traditional hydraulic press repacking is difficult to realize full-automatic fast feed, moulding, can not satisfy the needs of suitability for industrialized production.Also someone adopts the die casting machine injection semi solid slurry, prepared foundry goods, obtained certain effect, but die casting machine is horizontal injection, during injection, slurry need be rolled over and turn 90 degrees, and the loss of injection power is larger, semi solid slurry can not at larger forming under the pressure, greatly reduce the effect of semisolid moulding.
Summary of the invention
The objective of the invention is to overcome the deficiency that prior art exists, a kind of vertical type semi-solid forming machine is provided, realize the semi solid slurry rapid shaping, the loss of simultaneously injection power is little.
Purpose of the present invention is achieved through the following technical solutions:
Vertical type semi-solid forming machine, it is characterized in that: comprise frame, described frame upper end is a parallel plate that is equipped with vertically, middle plate and tailgate, described plate, middle plate and tailgate are run through by brother woods post respectively, described tailgate upper end is provided with the Mode-locking oil cylinder cylinder body, be provided with the Mode-locking oil cylinder piston rod in the described Mode-locking oil cylinder cylinder body, described Mode-locking oil cylinder piston rod passes middle plate and is connected with contiguous block, described middle plate inwall is provided with dynamic model, a plate inwall of described dynamic model right opposite is provided with cover half, described plate is connected with lifting guide pillar and described lifting guide pillar is fixed on the plate by fastening bolt, described lifting guide pillar runs through respectively force-bearing base, the lifting seat board is fixed in by the lifting clamp nut in dnockout seat board and lifting seat board and described lifting guide pillar lower end, described lifting seat board lower end is provided with the hoist cylinder cylinder body, be provided with the hoist cylinder piston rod in the described hoist cylinder cylinder body, described hoist cylinder piston rod is connected with the lifting adpting flange, described lifting adpting flange is connected with the dnockout seat board, described dnockout seat board upper end is provided with force-bearing base, be provided with the load axle in the described force-bearing base, described load axle upper end is equipped with dnockout oil cylinder bonnet, be connected with the dnockout cylinder block between described dnockout oil cylinder bonnet and the dnockout oil cylinder protecgulum, described dnockout oil cylinder protecgulum upper end is provided with the barrel cover for seat, described barrel cover for seat upper end is provided with between barrel and described barrel and the barrel cover for seat and is provided with the barrel gland, described barrel both sides are provided with heating and heat-insulating device, dnockout piston rod in the described dnockout cylinder block is connected with the dnockout connecting rod, described dnockout connecting rod is connected with drift, the side of described force-bearing base is provided with the oscillating oil cylinder support, described oscillating oil cylinder props up the top of the trellis upper end and is provided with the second hinge ear seat, be provided with the second oscillating oil cylinder rotating shaft in described the second hinge ear seat and described the second oscillating oil cylinder rotating shaft is connected with the oscillating oil cylinder cylinder body, oscillating oil cylinder piston rod in the described oscillating oil cylinder cylinder body is connected with the first oscillating oil cylinder rotating shaft, described the first oscillating oil cylinder turning cylinder is connected with the first hinge ear seat, and described the first hinge ear seat is connected with the dnockout front end housing.
Further, above-mentioned vertical type semi-solid forming machine, wherein, the right side of middle plate and tailgate is provided with displacement detector.
The substantive distinguishing features of technical solution of the present invention and progressive being mainly reflected in:
The present invention can realize the semi solid slurry rapid shaping, can obtain the high duty alloy foundry goods of dense structure, and the locked mode action is fast and steady; The present invention adopts the oil cylinder locked mode, does not need mould adjusting mechanism; The present invention adopts vertical matched moulds, vertical injection, and the loss of injection power is little, and semi solid slurry is easy to moulding, and is easy to realize that semi solid slurry under high pressure solidifies; The present invention adopts the oscillating oil cylinder material feeding, and swing speed is stepless adjustable; The present invention adopts hoist cylinder as the load carrier of injection oil cylinder, and injection system relies on hoist cylinder directly to promote, and the lifting guide pillar guiding of processing through chromium plating again realizes moving up and down, and motion is steadily reliable.
Description of drawings
Below in conjunction with accompanying drawing technical solution of the present invention is described further:
Fig. 1: organigram of the present invention;
Fig. 2: tilting member syndeton schematic diagram of the present invention.
The implication of each Reference numeral sees the following form among the figure:
The specific embodiment
Such as Fig. 1, shown in Figure 2, vertical type semi-solid forming machine, comprise frame 22, frame 22 upper ends are the parallel plate 24 that is equipped with vertically, middle plate 27 and tailgate 30, plate 24, middle plate 27 and tailgate 30 are run through by brother woods post 4 respectively, tailgate 30 upper ends are provided with Mode-locking oil cylinder cylinder body 2, be provided with Mode-locking oil cylinder piston rod 1 in the Mode-locking oil cylinder cylinder body 2, Mode-locking oil cylinder piston rod 1 passes middle plate 27 and is connected with contiguous block 29, middle plate 27 inwalls are provided with dynamic model 5, a plate 24 inwalls of dynamic model 5 right opposites are provided with cover half 26, plate 24 lower ends are connected with lifting guide pillar 10 and lifting guide pillar 10 is fixed in a plate 24 lower ends by fastening bolt 25, lifting guide pillar 10 runs through respectively force-bearing base 17, dnockout seat board 16 and lifting seat board 14 and lifting guide pillar 10 are fixed in lifting seat board 14 by lifting clamp nut 11, lifting seat board 14 lower ends are provided with hoist cylinder cylinder body 13, be provided with hoist cylinder piston rod 12 in the hoist cylinder cylinder body 13, hoist cylinder piston rod 12 is connected with lifting adpting flange 15, lifting adpting flange 15 is connected with dnockout seat board 16, dnockout seat board 16 upper ends are provided with force-bearing base 17, be provided with load axle 18 in the force-bearing base 17, load axle 18 upper ends are equipped with dnockout oil cylinder bonnet 19, be connected with the dnockout cylinder block between dnockout oil cylinder bonnet 19 and the dnockout oil cylinder protecgulum 20, dnockout oil cylinder protecgulum 20 upper ends are provided with barrel cover for seat 8, barrel cover for seat 8 upper ends are provided with between barrel 6 and barrel 6 and the barrel cover for seat 8 and are provided with barrel gland 23, barrel 6 both sides are provided with heating and heat-insulating device 38, dnockout piston rod 21 in the dnockout cylinder block is connected with dnockout connecting rod 9, dnockout connecting rod 9 is connected with drift 7, the side of force-bearing base 17 is provided with oscillating oil cylinder support 37, be provided with the second hinge ear seat 32 on the oscillating oil cylinder support 37, be provided with the second oscillating oil cylinder rotating shaft 35 in the second hinge ear seat 32 and the second oscillating oil cylinder rotating shaft 35 is connected with oscillating oil cylinder cylinder body 34, oscillating oil cylinder piston rod 33 in the oscillating oil cylinder cylinder body 34 is connected with the first oscillating oil cylinder rotating shaft 31, the first oscillating oil cylinder turning cylinder 31 is connected with the first hinge ear seat 36, the first hinge ear seat 36 is connected with dnockout front end housing 20, and middle plate 27 is provided with displacement detector 28 with the right side of tailgate 30.
During concrete the application, locked mode, die sinking process are as follows, start Mode-locking oil cylinder, and plate 27 moved down along brother woods post 4 during the Mode-locking oil cylinder piston rods 1 in the Mode-locking oil cylinder cylinder body 2 promoted, until the dynamic model 5 of middle plate 27 interior settings contacts and fits with the cover half 26 of a plate 24 interior settings, locked mode is finished.When mould is in the matched moulds state, injection mechanism is in the next and injection when partly being in vertical state, oscillating oil cylinder starts, oscillating oil cylinder piston rod 33 promotes the injection part, it is rotated along load axle 18, oscillating oil cylinder cylinder body 34 and oscillating oil cylinder piston rod 33 rotate along the first oscillating oil cylinder rotating shaft 31 and the second oscillating oil cylinder rotating shaft 35 simultaneously, after swinging certain angle, 33 stop motions of oscillating oil cylinder piston rod, this moment semi solid slurry is packed in the barrel 6, then oscillating oil cylinder starts again, and injection partly is withdrawn into original vertical state; Start hoist cylinder, hoist cylinder piston rod 12 promotes dnockout seat board 16 and the force-bearing base 17 that is arranged on the dnockout seat board 16, move up along lifting guide pillar 10, after end in contact under barrel 12 upper ends and the mould preformed hole, the hoist cylinder piston rod 12 in the hoist cylinder cylinder body 13 stops to move upward; After injection partly stopped upper movement, dnockout oil cylinder on the force-bearing base 17 started, and dnockout cylinder piston rod 21 promotes dnockout connecting rods 9 and moves upward, and promote simultaneously drift 7 and move upward along material tube inner wall, in semi solid slurry press-in die die cavity, and the pressurize moulding; After process injection, extruding, pressurize were solidified, it is descending that hoist cylinder spurs whole injection part, gets back to original position, and dnockout cylinder piston rod 21 pulling drifts 35 are got back to original position simultaneously, and down maneuver finishes.Can enter next circulation, i.e. die sinking, pickup, locked mode, injection partly swing material feeding, ajust rising, fill type, pressurize is solidified, injection partly descends back original position, another end that circulates.
Process through chromium plating on the surface of four lifting guide pillars 10, and the force-bearing base copper bush all has been installed in the pilot hole of force-bearing base 17, steadily reliably oscilaltion between force-bearing base copper bush and the chromium plating lifting guide pillar 10.
The present invention adopts oil cylinder locked mode, vertical extrusion, inclination feed, the combination of oil cylinder lifting technology, realized the semi solid slurry rapid shaping, adopt simultaneously Mode-locking oil cylinder to carry out locked mode and guarantee that the locked mode action is fast and steady, injection system relies on the hoist cylinder piston rod to promote, the lifting guide pillar guiding of processing through chromium plating again, realization moves up and down, and motion is steadily reliable.Lifting guide pillar hardness is high, and is not fragile.The outside is furnished with heating and heat-insulating device, can be so that slurry be kept semisolid within a certain period of time, thus realize the semisolid moulding.
It is emphasized that: above only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, every foundation technical spirit of the present invention all still belongs in the scope of technical solution of the present invention any simple modification, equivalent variations and modification that above embodiment does.
Claims (2)
1. vertical type semi-solid forming machine, it is characterized in that: comprise frame, described frame upper end is a parallel plate that is equipped with vertically, middle plate and tailgate, described plate, middle plate and tailgate are run through by brother woods post respectively, described tailgate upper end is provided with the Mode-locking oil cylinder cylinder body, be provided with the Mode-locking oil cylinder piston rod in the described Mode-locking oil cylinder cylinder body, described Mode-locking oil cylinder piston rod passes middle plate and is connected with contiguous block, described middle plate inwall is provided with dynamic model, a plate inwall of described dynamic model right opposite is provided with cover half, described plate is connected with lifting guide pillar and described lifting guide pillar is fixed on the plate by fastening bolt, described lifting guide pillar runs through respectively force-bearing base, the lifting seat board is fixed in by the lifting clamp nut in dnockout seat board and lifting seat board and described lifting guide pillar lower end, described lifting seat board lower end is provided with the hoist cylinder cylinder body, be provided with the hoist cylinder piston rod in the described hoist cylinder cylinder body, described hoist cylinder piston rod is connected with the lifting adpting flange, described lifting adpting flange is connected with the dnockout seat board, described dnockout seat board upper end is provided with force-bearing base, be provided with the load axle in the described force-bearing base, described load axle upper end is equipped with dnockout oil cylinder bonnet, be connected with the dnockout cylinder block between described dnockout oil cylinder bonnet and the dnockout oil cylinder protecgulum, described dnockout oil cylinder protecgulum upper end is provided with the barrel cover for seat, described barrel cover for seat upper end is provided with between barrel and described barrel and the barrel cover for seat and is provided with the barrel gland, described barrel both sides are provided with heating and heat-insulating device, dnockout piston rod in the described dnockout cylinder block is connected with the dnockout connecting rod, described dnockout connecting rod is connected with drift, the side of described force-bearing base is provided with the oscillating oil cylinder support, described oscillating oil cylinder props up the top of the trellis upper end and is provided with the second hinge ear seat, be provided with the second oscillating oil cylinder rotating shaft in described the second hinge ear seat and described the second oscillating oil cylinder rotating shaft is connected with the oscillating oil cylinder cylinder body, oscillating oil cylinder piston rod in the described oscillating oil cylinder cylinder body is connected with the first oscillating oil cylinder rotating shaft, described the first oscillating oil cylinder turning cylinder is connected with the first hinge ear seat, and described the first hinge ear seat is connected with the dnockout front end housing.
2. vertical type semi-solid forming machine according to claim 1, it is characterized in that: the right side of described middle plate and tailgate is provided with displacement detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110001982 CN102039393B (en) | 2011-01-06 | 2011-01-06 | Vertical semi-solid forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110001982 CN102039393B (en) | 2011-01-06 | 2011-01-06 | Vertical semi-solid forming machine |
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| CN102039393A CN102039393A (en) | 2011-05-04 |
| CN102039393B true CN102039393B (en) | 2013-03-06 |
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| CN 201110001982 Active CN102039393B (en) | 2011-01-06 | 2011-01-06 | Vertical semi-solid forming machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672135A (en) * | 2012-05-18 | 2012-09-19 | 苏州三基铸造装备股份有限公司 | Swinging type squeezing system |
| CN105478717B (en) * | 2015-12-25 | 2018-04-06 | 苏州三基铸造装备股份有限公司 | The automatic die device of vertical extrusion casting machine and its method |
| CN106735065B (en) * | 2016-12-27 | 2018-11-09 | 昆明理工大学 | A kind of shaping dies of semi-solid rheological extrusion casint shaft sleeve parts |
| CN115464114B (en) * | 2022-08-19 | 2024-08-20 | 昆明理工大学 | Thixotropic rotary extrusion method and device for shaft sleeve part |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4088178A (en) * | 1977-02-03 | 1978-05-09 | Ube Industries, Ltd. | Vertical die casting machines |
| CN101633040A (en) * | 2009-08-10 | 2010-01-27 | 苏州三基机械有限公司 | Full-vertical extrusion casting apparatus and control method thereof |
| CN201415265Y (en) * | 2009-01-20 | 2010-03-03 | 苏州三基机械有限公司 | Novel extrusion injection device |
| CN201470857U (en) * | 2009-08-10 | 2010-05-19 | 苏州三基机械有限公司 | Fully-vertically extrusion forging equipment |
| CN202037319U (en) * | 2011-01-06 | 2011-11-16 | 苏州三基铸造装备股份有限公司 | Vertical type semi-solid forming machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61147956A (en) * | 1984-12-21 | 1986-07-05 | Ube Ind Ltd | Structure for supporting injection device of injection molding device |
| JP3352844B2 (en) * | 1995-03-13 | 2002-12-03 | 株式会社ユーモールド | Vertical die casting machine and casting method |
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2011
- 2011-01-06 CN CN 201110001982 patent/CN102039393B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4088178A (en) * | 1977-02-03 | 1978-05-09 | Ube Industries, Ltd. | Vertical die casting machines |
| CN201415265Y (en) * | 2009-01-20 | 2010-03-03 | 苏州三基机械有限公司 | Novel extrusion injection device |
| CN101633040A (en) * | 2009-08-10 | 2010-01-27 | 苏州三基机械有限公司 | Full-vertical extrusion casting apparatus and control method thereof |
| CN201470857U (en) * | 2009-08-10 | 2010-05-19 | 苏州三基机械有限公司 | Fully-vertically extrusion forging equipment |
| CN202037319U (en) * | 2011-01-06 | 2011-11-16 | 苏州三基铸造装备股份有限公司 | Vertical type semi-solid forming machine |
Non-Patent Citations (2)
| Title |
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| JP昭61-147956A 1986.07.05 |
| JP特开平8-243709A 1996.09.24 |
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