CN101963525A - Method for improving weighing precision of charging system and device thereof - Google Patents
Method for improving weighing precision of charging system and device thereof Download PDFInfo
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- CN101963525A CN101963525A CN2009100552720A CN200910055272A CN101963525A CN 101963525 A CN101963525 A CN 101963525A CN 2009100552720 A CN2009100552720 A CN 2009100552720A CN 200910055272 A CN200910055272 A CN 200910055272A CN 101963525 A CN101963525 A CN 101963525A
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Abstract
The invention discloses a method for improving the weighing precision of a charging system and a device thereof. The method comprises the following steps of: additionally installing a preset compensation module on a weighing hopper to generate an original weighting value, wherein the standard weight of the preset compensation module is larger than the maximum positive zero drift value and the maximum negative zero drift value of the weighing hopper; computing to obtain the current practical value of the material on the weighing hopper according to the original weighting value and the weighing detection value of the weighing hopper; stopping vibrating a high-level stock bin when the current practical value is near to a set material adding value; and discharging the material out of the weighing hopper after the weighing detection value is stable and invariable. The device corresponds to the method. By being additionally provided with the compensation module, the invention simply and skillfully overcomes the problem that the weighing is inaccurate caused by the zero drift, improves the weighing precision of the charging system, and can not increase the production cost.
Description
Technical field
The present invention relates to charging system, relate in particular to a kind of method and device that improves the charging system weighing precision.
Background technology
Automatic feeding system is widely used in industry-by-industry, is example with the metallurgy industry, in order to obtain high performance alloy, usually needs the adding proportion of various materials is accurately controlled.Charging system synoptic diagram in the alloy production as shown in Figure 1, material adds weighing bucket 2 to from high hopper 1 and carries out weighing, after finishing, weighing material is transported to rotation chute 4 by belt feeder 3, if weighing is normal, then material is rendered to raw material and thrown in position 5, if weighing is unusual, then material is rendered to wrong material and thrown in position 6.The key of whole charging system is whether the weighing result of weighing bucket 2 is accurate.
Signal transmission schematic block diagram in the charging system weighing process as shown in Figure 2, the sensor 22 of weighing bucket 2 is exported to measuring instrument 23 with the weighing-up wave of perception, measuring instrument 23 is exported to the PLC (programmable logic controller (PLC)) 71 of control module 7 with signal, and by display unit 72 display result of control module 7.The output signal of sensor 22 is voltage signal normally, the current signal that the output signal of measuring instrument 23 is normally positive, and PCL 71 is converted to corresponding digital quantity with current signal, and zero corresponding minimum current signal shows corresponding digital quantity by display unit 72.
A kind of charging system weighing technique is provided in the prior art, and the process flow diagram of this method as shown in Figure 3 comprises:
S201: set material interpolation value.
S202: judge to set material interpolation value whether in range, in this way, carry out S203; As not being then can't carry out weighing.
S203: calculate and set the weighing difference that material interpolation value deducts the weighing detected value.
S204: whether judge the weighing difference greater than the value of shaking a little less than default, in this way, the weighing detected value is described and sets between the material interpolation value also to differ greatly that carry out S206, high hopper shakes by force, adds materials with higher speed.As not being, then carry out 205, shake a little less than the high hopper, add materials with lower speed.
S207: whether judge the weighing difference less than default drop value, in this way, illustrate to be about to reach and set material interpolation value that carry out S208, the high hopper vibration stops.Promptly close the high hopper vibra feeder, freely fall compensation by the loosening material of high hopper and reach setting material interpolation value.
S209: after time-delay waits until that loosening material has all been fallen on the weighting platform fully, promptly the weighing detected value stablize constant after, judge whether weighing result normal.As normally, then behind S212, carry out S213, material is rendered to raw material throw in the position; As unusually, then carry out S214, material is rendered to wrong material throw in the position.
S210: outwards shift out material.Open the bleeder valve of weighing bucket this moment, vibra feeder begins vibration.
S211: judge whether the weighing detected value stops the value of shifting out less than predetermined, in this way, illustrates that material will soon all shift out, and carries out S212, stops to shift out material behind the delay predetermined time, i.e. time-delay is closed vibra feeder and outlet valve after waiting for that residual material shifts out.
Signal transmission characteristics schematic diagram as shown in Figure 4, the voltage signal S1 of sensor is after weighing bucket 2 is placed weighting platform, become and add weighting platform signal S2, Δ T is corresponding with the weight of weighting platform, to add weighting platform signal S2 passes to measuring instrument 23 and obtains read signal S3 before the zero shift, obtain net weight read signal S4 behind the shielding zero shift, measuring instrument 23 output is given PLC 71 with the corresponding current signal S5 of net weight read signal S4, is shown by display unit 72 after converting current signal S5 to digital quantity signal S6.
But the zero drift error influence that weighing bucket 2 may exist is not considered in the charging system weighing technique of prior art, does not shield zero-error yet, so the weighing detected value itself is inaccurate, may be bigger than normal or less than normal.Not only can cause weighing result inaccurate, and charging system is broken down, influence production efficiency.
Specifically, when the drift of negative zero point took place, there was a negative weighing value K3 in measuring instrument 23 under situation about not adding materials, and after interpolation was equivalent to the material of K3 weight, the weighing detected value just was zero, produces the minimum current signal.PLC 71 can only be that starting point begins to calculate with zero, so there is deviation in the actual material that adds all the time and between the weighing detected value, making the material weighing weight of K3 bigger than normal all the time influences various material's proportion in the alloy.And during condition in satisfying S211, the material actual weight in this moment weighing bucket is K2+K3, when stopping to shift out material after the time-delay, and the material of also residual K3 weight in the weighing bucket, phenomenon gets stuck.For example K2 is 10 kilograms, and K3 is 8 kilograms, and then the weighing detected value just is zero after adding 8 kilograms of materials.During condition in satisfying S, this moment, actual weight of material was 18 kilograms, and when stopping to shift out material after the time-delay, 8 kilograms of materials remain in the weighing bucket, and phenomenon gets stuck.
When positive zero point drift takes place when, under situation about not adding materials, there is a positive weighing value, show when causing actual material to add deficiency and added enough materials and caused inaccurate.Simultaneously, if this weighing value when stopping the value of shifting out K2, then can't satisfy the condition among the S211 greater than predetermined all the time, weighing bucket is in the state that shifts out material always, causes control fault.For example, when K2 is 10 kilograms, and zero point drift to 12 kilogram, then the weighing detected value will can not satisfy decision condition always greater than 12 kilograms, through behind the certain hour, can not satisfy condition and close automatically, system's warning of will breaking down.
Zero point drift phenomenon ubiquity in weighing, and influence factor is a lot, all can bring zero drift error such as sensor mechanical hook-up, weighting platform, sensor self etc.The error that zero point drift brings can adopt multiple measure to reduce, but normally can't avoid fully.
Summary of the invention
In view of the problems referred to above of prior art, the purpose of this invention is to provide a kind of error that zero point drift brings that shields, improve the method and the device of charging system weighing precision.
To achieve these goals, the present invention a kind of method that improves the charging system weighing precision is provided, comprising:
S11: standard weights is installed at the original weighing value of generation on the described weighing bucket greater than the maximum positive zero point drift value of weighing bucket and the default compensating module of maximum negative zero point drift value;
S12: the current actual value that calculates the material on the described weighing bucket according to the weighing detected value of described original weighing value and described weighing bucket;
S13, when the approaching setting of described current actual value material interpolation value, the high hopper vibration stops;
S14 treats that described weighing detected value stablizes constant back and shift out material from described weighing bucket.
To achieve these goals, the present invention also provides a kind of device that improves the charging system weighing precision, comprising:
Standard weights is greater than the maximum positive zero point drift value of weighing bucket and the default compensating module of maximum negative zero point drift value, and described default compensating module is installed on the described weighing bucket, is used to produce original weighing value;
Control module, described control module specifically comprises:
Computing unit is used for calculating according to the weighing detected value of described original weighing value and described weighing bucket the current actual value of the material on the described weighing bucket,
First signal output unit is used for sending the vibration stop signal to high hopper when the approaching setting of described current actual value material interpolation value;
The secondary signal output unit is used to treat that described weighing detected value stablizes constant back and send to described weighing bucket and shift out the material signal.
The invention has the beneficial effects as follows, install a compensating module additional, make weighing bucket have a positive original weighing value all the time, simply shielded the inaccurate problem of weighing that zero point drift brings dexterously, improved weighing precision.Difference with weighing detected value and original weighing value stops to shift out the material value relatively with predetermined, has overcome the operation troubles problem and the problem that gets stuck that zero point drift brings, and has improved production efficiency.And, owing to do not need to change any conventional device, can not increase production cost.
Description of drawings
Fig. 1 is the charging system synoptic diagram in the alloy production.
Fig. 2 is the signal transmission schematic block diagram in the charging system weighing process.
Fig. 3 is the process flow diagram of the method for charging system weighing of the prior art.
Fig. 4 is the signal transmission schematic diagram in the method for charging system weighing shown in Figure 3.
Fig. 5 is the process flow diagram of embodiment one of the method for raising charging system weighing precision of the present invention.
Fig. 6 is the process flow diagram of embodiment two of the method for raising charging system weighing precision of the present invention.
Fig. 7 is the structural representation of embodiment three of the device of raising charging system weighing precision of the present invention.
Fig. 8 is the structural representation of embodiment four of the device of raising charging system weighing precision of the present invention.
Fig. 9 is the structural representation of embodiment five of the device of raising charging system weighing precision of the present invention.
Figure 10 is the structural representation of embodiment six of the device of raising charging system weighing precision of the present invention.
Embodiment
Further specify embodiments of the invention below in conjunction with accompanying drawing.
Embodiment one:
The process flow diagram of the method for the raising material weighing precision of this enforcement as shown in Figure 5 comprises:
S11 is installed at the original weighing value of generation on the described weighing bucket with standard weights greater than the maximum positive zero point drift value of weighing bucket and the default compensating module of maximum negative zero point drift value.Default compensating module does not have fixedly requirement in shape, conveniently picks and places to get final product, such as standard test weight.Usually take off default compensating module when the calibration weighing bucket, calibration is put default compensating module behind the back again.
Because just there is a positive original weighing value all the time in weighing bucket before the existence of default compensating module, material weighing.Generally speaking, maximum positive zero point drift value and maximum negative zero point drift value digital not too large, then can be chosen 25 kilograms bigger default compensating module by for example 20 kilograms.When 15 kilograms of positive zero point drifts, original weighing value is 40 kilograms; When 15 kilograms of negative zero point drifts, original weighing value is 10 kilograms.
S12 calculates the current actual value of the material on the described weighing bucket according to the weighing detected value of described original weighing value and described weighing bucket.Because the existence of original weighing value, shielded weighing detected value behind the certain material of interpolation that negative zero point drift shipper pole comes and just be zero situation, as long as promptly add materials, the weighing detected value will be along with increase.Therefore, current actual value can directly deduct original weighing value with the weighing detected value and obtain, and certainly, also can obtain indirectly according to other equivalent derivation.No matter be to have positive zero point drift or the drift of negative zero point, the current actual value that obtains all is accurately.
If there is no zero point drift, original weighing value should be the standard weights that equals default compensating module, if find unequal situation, promptly zero point drift has appearred in proof, can calibrate weighing bucket according to circumstances.For example original weighing value is 15 kilograms, and the standard weights of default compensating module is 25 kilograms, and promptly 10 kilograms negative zero point drift has appearred in proof, can carry out calibration measures such as zero clearing to weighing bucket.
S13, when the approaching setting of described current material actual value material interpolation value, the high hopper vibration stops.The loosening material of high hopper can be fallen on the weighing bucket and compensate; Because with what set the comparison of material interpolation value is the current actual value of material, has replaced weighing detected value of the prior art, has overcome and has added inaccurate problem.
S14 treats that described weighing detected value stablizes constant back and shift out material from described weighing bucket.Can wait for that the weighing detected value is stable by setting time-delay, this moment, loosening material was all fallen on the weighing bucket.
The method of the raising charging system weighing precision of present embodiment, by installing a compensating module additional, simply shielded the inaccurate problem of weighing that zero drift error brings dexterously, improved weighing precision, owing to do not need to change any conventional device, can not increase production cost simultaneously.
Embodiment two:
On the basis of embodiment one, the process flow diagram of the method for the raising charging system weighing precision of this enforcement is as shown in Figure 6 compared with the process flow diagram of the method for charging system weighing of the prior art shown in Figure 3, and difference only is:
S603: calculate and set the weighing difference that material interpolation value deducts current material actual value.The S203 that has replaced prior art.The purpose that replaces is in order to shield the inaccurate problem of weighing that zero point drift brings, existing introduction in detail in embodiment one.
S611: judge that whether the weighing detected value deducts the difference of original weighing value less than the predetermined value of shifting out that stops.The S211 that has replaced prior art.The weighing detected value deducts the current actual value that in fact original weighing value is exactly material, minimum value can reach zero, and predetermined stop the value of shifting out be one on the occasion of, under any circumstance all can satisfy condition, get rid of the fault occurrence condition that positive zero point drift shipper pole comes, guaranteed the continuous operation of system.Simultaneously, when stopping the value of shifting out, can guarantee that material all shifts out less than predetermined after the time-delay, get rid of the phenomenon that gets stuck of negative zero point drift shipper pole in current actual value.
In order to obtain more parameter for reference in the production run, the current actual value of calculating material with the another kind of method of embodiment one equivalence has been adopted in this enforcement, and, carry out Weighting and Controlling by the weighing difference between the current actual value of setting material interpolation value and material.Various parameters all can directly show.
For convenience, suppose one batch setting material interpolation value=500 kilograms, divide 200 kilograms and 300 kilograms of twice interpolations, value=40 kilogram shake a little less than default, default drop value=10 kilograms, permissible error=± 15 kilogram, compensation weight standard weights=25 of module kilogram by way of compensation, the predetermined value of shifting out=10 kilogram of stopping.Divide following two kinds of situations:
One, zero point drift does not take place when weighing bucket
During weighing for the first time, this material adds setting value=200 kilogram, and after the weighing condition satisfied, the high hopper vibra feeder began to shake by force, added materials to weighing bucket, and this moment, control module can write down calculating:
(1) " last time weighing material aggregate-value=0 ", because last batch when shifting out material, the outlet valve of weighing bucket is opened its value is composed is 0.
(2) " weighing initial value=weight of material=0 ".
(3) " this weighing material actual value=material weighing weight-weighing initial value=weighing detected value-compensation weight standard weights-weighing initial value=weight of material+compensation weight standard weights (material object)-compensation weight standard weights (program inside)-weighing initial value=weight of material+25-25-0=weight of material ".This moment compensation weight standard weights=original weighing value=25 kilograms.
(4) " current actual value=last time weighing material aggregate-value+this weighing material actual value=0+ weight of material ".Certainly, also can obtain the current actual value of material with original weighing value and weighing detected value, promptly current actual value=weighing detected value-original weighing value=weight of material+25-25=weight of material.
(5) " weighing difference=this setting material interpolation value-current actual value=200-weight of material ".
(6) when " weighing difference=200-weight of material＞40 kilogram ", promptly before adding 160 kilograms of materials to, the high hopper vibra feeder shakes by force; When " weighing difference=200-weight of material＜40 kilogram ", when promptly the weighing material surpasses 160 kilograms, a little less than changing into, the high hopper vibra feeder shakes; When " weighing difference＜weight of material=10 kilogram ", when the material of promptly weighing surpassed 190 kilograms, the high hopper vibra feeder stopped vibration, allowed 5 seconds of delaying time then the loosening material on the high hopper freely fall on the weighting platform of weighing bucket.Suppose that the free-falling material in back is 12 kilograms, then current material weighing value is 202 kilograms.Delay time is set according to concrete needs.
During weighing for the second time, this setting material interpolation value=300 kilograms, after the weighing condition satisfied, the high hopper vibra feeder began to shake by force, and this moment, system can write down calculating:
(1) " last time weighing material aggregate-value=202 ", when last time the high hopper vibra feeder stops, give " last time weighing material aggregate-value " with weighing instrument detected " material weighing weight=202 " assignment, and after this outlet valve of weighing bucket is not opened with its zero clearing.
(2) " weighing initial value=material weighing weight=202 ".
(3) " this weighing material actual value=material weighing weight-weighing initial value=weighing detected value-compensation weight standard weights-weighing initial value=weight of material+compensation weight standard weights (material object)-compensation weight standard weights (program inside)-weighing initial value=weight of material+25-25-202=weight of material-202 ".
(4) " current actual value=last time weighing material aggregate-value+this weighing material actual value=202+ weight of material-202=weight of material ",
(5) " weighing difference=setting material interpolation value setting value-current actual value=200+300-weight of material=500-weight of material ".
(6) when " weighing difference=500-weight of material＞40 kilogram ", promptly before adding 460 kilograms of materials to, the high hopper vibra feeder shakes by force; When " weighing difference=500-weight of material＜40 kilogram ", when promptly the weighing material surpasses 460 kilograms, a little less than changing into, the high hopper vibra feeder shakes; When " weighing difference＜weight of material=10 kilogram ", when the material of promptly weighing surpassed 490 kilograms, the high hopper vibra feeder stopped vibration, allowed 5 seconds of delaying time then the loosening material on the high hopper freely fall, and all fell on the weighing bucket.Delay time is set according to concrete needs.
After this batch weighing is finished, carry out error checking.Suppose that the free-falling material of weighing for the second time is 13 kilograms, then total material metage is 503 kilograms.Weighing error=material actual value-setting material interpolation value=503-500=3 kilogram, this value represents that less than permissible error ± 15 kilogram this batch weighing is qualified.In the subsequent process this batch material being rendered to raw material adds in the position.
Two, when weighing bucket generation zero point drift
When positive zero point drift takes place weighing bucket, if zero point drift to 15 kilogram, S211 can't be met in the prior art, thereby vibra feeder will move always, and outlet valve will can not cut out, thereby can draw fault.
After adding compensation weight, " the weighing detected value=weight of material+zero point drift value+compensation weight standard weights=weight of material+15+25=weight of material+40 " of measuring instrument, and " material weighing weight=weighing detected value-compensation weight standard weights=weight of material+40-25=weight of material+15 " in the programmed control, the situation of energy correct response zero point drift." the original weighing value=compensation weight standard weights+zero point drift value=25+15=40 kilogram " of this moment.
When this batch weighing began, it was 15 kilograms that program can write down " weighing initial value ".The decision condition of S611 is: " weighing detected value-original weighing value＜10 kilograms ", i.e. " weight of material+40-40＜10 kilogram ", i.e. " material weighing weight-weighing initial value＜10 kilogram ", i.e. " weight of material+15 kilogram-15 kilograms＜10 kilograms ", promptly when " weight of material＜10 kilogram ", program judges with the weight of material (having excluded the zero point drift situation) of reality, delays time then to stop vibra feeder, open operations such as outlet valve.Like this, Rule of judgment can be set up certainly, the fault of just having avoided positive zero point drift shipper pole.
When negative zero point drift took place, if zero point drift is arrived-10 kilograms, weighing initial point of the prior art was-10 kilograms and program weighing initial point is 0; Suppose 200 kilograms of weighings, when being shown as 200 kilograms in the program, actual material is 210 kilograms, thereby with the weighing value negative deviation of floating absolute value at a zero point is arranged.
After adding compensation weight, " the weighing detected value=weight of material+zero point drift value+compensation weight standard weights=weight of material-10+25=weight of material+15 " of measuring instrument, this is worth always greater than 0, can correctly be transferred in the controller PLC by circuit.And in the program " material weighing weight=weighing detected value-compensation weight standard weights=weight of material+15-25=weight of material-10 ", be about to the zero point drift situation and be reflected to control program and suffered." the original weighing value=compensation weight standard weights+zero point drift value=25-10=15 kilogram " of this moment.
When this batch weighing began, program can write down " weighing initial value " and be-10 kilograms.The decision condition of S611 is: " weighing detected value-original weighing value＜10 kilograms ", i.e. " weight of material+25-10-(25-10)＜10 kilogram ", i.e. " material weighing weight-weighing initial value＜10 kilogram ", i.e. " weight of material-10-(10)＜10 kilogram ", promptly when " weight of material＜10 kilogram ", program judges with the weight of material (having excluded the zero point drift situation) of reality, delays time then to stop vibra feeder, open operations such as outlet valve.Like this, when Rule of judgment is set up, reaction be actual residual material, after time-delay, can all shift out the phenomenon that gets stuck of having avoided negative zero point drift shipper pole.
Suppose the material of 200 kilograms of weighings this moment, after the weighing condition satisfied, the high hopper vibra feeder brought into operation, and this moment, control system can write down calculating:
When (1) " last time weighing material aggregate-value=0 " shifted out material because of last batch, the outlet valve of weighing bucket is opened its value is composed was 0.
(2) also do not add materials " weighing initial value=material weighing weight=weight of material-10 kilogram=-10 kilograms " this moment.
(3) " this weighing material actual value=material weighing weight-weighing initial value=weight of material-10-weighing initial value=weight of material-10-(10)=weight of material ".
(4) " current actual value=last time weighing material aggregate-value+this weighing material actual value=0+ weight of material=weight of material ".Also can obtain current actual value, promptly current actual value=weighing detected value-original weighing value=weight of material+25-10-15=weight of material with original weighing value and weighing detected value.
(5) " weighing difference=this setting material interpolation value-current actual value=200-weight of material ".
(6) when " weighing difference=200-weight of material＞40 kilogram ", before adding 160 kilograms of materials to, the high hopper vibra feeder shakes by force; When " weighing difference=200-weight of material＜40 kilogram ", promptly the weighing material shakes a little less than the high hopper vibra feeder changes into when surpassing 160 kilograms; When " weighing difference＜weight of material=10 ", when the material of promptly weighing surpassed 190 kilograms, the high hopper vibra feeder stopped vibration, allowed 5 seconds of delaying time then the loosening material on the high hopper freely fall.
After this batch weighing is finished, carry out error checking.Suppose that for the second time the free-falling material of weighing is 9 kilograms, then total material metage is 199 kilograms, weighing error=actual value-setting value=199-200=-1 kilogram ", this value represents that less than permissible error ± 15 kilogram this batch weighing is qualified.
If the underproof situation of batch weighing in the weighing process, occurs, when " | weighing difference |＞permissible error " promptly occurring, in subsequent process, a batch material rendered to wrong material and throw in, in order to reduce and to avoid this situation, guarantee allegro production, need revise default drop value.Can revise with following formula:
Preset drop value-weighing difference/2 before revising the default drop value in back=correction
When " weighing difference＞0 ", suppose that permissible error is 10 kilograms, the weighing difference is 15 kilograms, default drop value is 20 kilograms, the default material interpolation value of the promptly actual material ratio that adds has been lacked 15 kilograms, and the material of freely falling after stopping to add materials on the weighting platform is 5 kilograms (default drop values-weighing difference).It is bigger than normal to illustrate that default drop value is provided with, thereby causes that the weighing difference is bigger than normal.Application of formula:
Revise the default drop value in back=20-15/2=12.5 kilogram
If revising the back satisfies | the weighing difference |＜permissible error, then do not need to revise once more, if still do not satisfy, then revise once more, till satisfying with formula.
When " weighing difference "＜0, suppose that permissible error is 10 kilograms, the weighing difference is-15 kilograms, and default drop value is 20 kilograms, the default material interpolation value of the promptly actual material ratio that adds is many 15 kilograms, and the material of freely falling on the weighting platform after stopping to add materials is 35 kilograms.It is less than normal to illustrate that default drop value is provided with, thereby causes that the weighing difference is bigger than normal.Application of formula:
Revise default drop value=20-(15/2)=27.5 kilogram of back
If revising the back satisfies | the weighing difference |＜permissible error, then do not need to revise once more, if still do not satisfy, then revise once more, till satisfying with formula.
The beneficial effect of this enforcement is:
1, on the basis of embodiment one, stop to shift out the material value relatively with the difference of weighing detected value and original weighing value with predetermined, overcome the operation troubles problem and the problem that gets stuck that zero point drift brings, improved production efficiency.
2, after the underproof situation of appearance batch weighing, revise default drop value automatically, reduced underproof possibility takes place, improved production efficiency.
3, obtained more parameter by various equivalent substitutions and shown,, be convenient in time take measures for reference in the production run.
Embodiment three:
The structural representation of the device of the raising material weighing precision of this enforcement as shown in Figure 7 comprises:
Standard weights is installed on the weighing bucket 2 greater than the maximum positive zero point drift value of weighing bucket 2 and the default compensating module 20 of maximum negative zero point drift value, is used to produce original weighing value.Default compensating module does not have fixedly requirement in shape, conveniently picks and places to get final product, such as standard test weight.
First signal output unit 702 is used for sending the vibration stop signal to high hopper 1 when the approaching setting of described current actual value material interpolation value.High hopper 1 is received the signal after vibration and is stopped, and loosening material can be fallen on the weighing bucket and compensate.
Secondary signal output unit 703 is used to treat that described weighing detected value stablizes constant back and send to described weighing bucket and shift out the material signal.The weighing detected value is stablized the loosening material of constant explanation and is all fallen on the weighing bucket, and weighing bucket after receiving and shifting out the material signal shifts out material.
In another embodiment, secondary signal output unit 703 also be used for when the difference of described weighing detected value and described original weighing value less than predetermined when stopping the value of shifting out, send to described weighing bucket behind the delay predetermined time and stop to shift out the material signal.Because the difference of described weighing detected value and described original weighing value promptly is the current actual value of material, can all shift out the residual material in the weighing bucket behind the delay predetermined time, overcome the operation troubles problem and the problem that gets stuck that zero point drift brings, improved production efficiency.
The beneficial effect of this enforcement is, only need on existing apparatus, to install additional a compensating module, make weighing bucket have a positive original weighing value all the time, simply shielded the inaccurate problem of weighing that zero point drift brings dexterously, improved the precision of material weighing.And can not increase production cost.
Embodiment four:
On the basis of embodiment three, as shown in Figure 8, first signal output unit 702 specifically comprises:
Signal to reduce the speed unit 7021, be used for when weighing difference that described setting material interpolation value deducts described current material actual value when shaking value a little less than default, signal shakes a little less than high hopper 1 sends.High hopper 1 shakes a little less than receiving and becoming behind the signal, adds materials with lower speed.
Stop signal element 7022 is used for sending the vibration stop signal when described weighing difference during less than default drop value to high hopper 1.High hopper 1 receives the signal after vibration to be stopped.
The beneficial effect of present embodiment is that the speed by the value adjustment of shaking a little less than setting adds materials has further improved weighing precision.
Embodiment five:
On the basis of embodiment three, as shown in Figure 9, control module 7 also comprises calibration indicating member 704, is used for sending when the standard weights of described original weighing value and described default compensating module is unequal the described weighing bucket signal of calibration.This situation explanation occurs and zero point drift occurred, can carry out measures such as zero clearing to weighing bucket according to actual conditions.
The beneficial effect of present embodiment is, can in time calibrate weighing bucket, has avoided the excessive situation that causes fault of zero point drift that may occur.
Embodiment six:
On the basis of embodiment three, as shown in figure 10, control module 7 also comprises amending unit 705, revises default drop value when being used for absolute value when described weighing difference greater than the permissible error value.Can revise with following formula:
Preset drop value-weighing difference/2 before revising the default drop value in back=correction
Up to satisfying | the weighing difference |＜permissible error.
The beneficial effect of present embodiment is, after the underproof situation of appearance batch weighing, revises default drop value automatically, has reduced underproof possibility takes place, and has improved production efficiency.
Above embodiment is an exemplary embodiment of the present invention only, is not used in restriction the present invention, and protection scope of the present invention is defined by the claims.Those skilled in the art can make various modifications or be equal to replacement the present invention in essence of the present invention and protection domain, this modification or be equal to replacement and also should be considered as dropping in protection scope of the present invention.
Claims (10)
1. a method that improves the charging system weighing precision is characterized in that, comprising:
S11: standard weights is installed at the original weighing value of generation on the described weighing bucket greater than the maximum positive zero point drift value of weighing bucket and the default compensating module of maximum negative zero point drift value;
S12: the current actual value that calculates the material on the described weighing bucket according to the weighing detected value of described original weighing value and described weighing bucket;
S13: when the approaching setting of described current actual value material interpolation value, the high hopper vibration stops;
S14: treat that described weighing detected value stablizes constant back and shift out material from described weighing bucket.
2. the method for raising charging system weighing precision according to claim 1 is characterized in that, also comprises: when the standard weights of described original weighing value and described default compensating module is unequal, calibrate described weighing bucket.
3. the method for raising charging system weighing precision according to claim 1 is characterized in that, described S13 specifically comprises:
When weighing difference that described setting material interpolation value deducts described current material actual value when shaking value a little less than default, shake a little less than the described high hopper, add materials with lower speed;
When described weighing difference during less than default drop value, described high hopper vibration stops.
4. the method for raising charging system weighing precision according to claim 3 is characterized in that, also comprises: when the absolute value of described weighing difference during greater than the permissible error value, revise described default drop value.
5. the method for raising charging system weighing precision according to claim 4 is characterized in that, the described default drop value of described correction is specially: preset drop value-weighing difference/2 before revising the default drop value in back=correction.
6. according to the method for the described raising charging system of one of claim 1 to 5 weighing precision, it is characterized in that described S14 specifically comprises:
Treat described weighing detected value stablize constant after, shift out material beginning from described weighing bucket;
When the difference of described weighing detected value and described original weighing value when stopping the value of shifting out, stops to shift out material less than predetermined behind the delay predetermined time.
7. a device that improves the charging system weighing precision is characterized in that, comprising:
Standard weights is greater than the maximum positive zero point drift value of weighing bucket and the default compensating module of maximum negative zero point drift value, and described default compensating module is installed on the described weighing bucket, is used to produce original weighing value;
Control module, described control module specifically comprises:
Computing unit is used for calculating according to the weighing detected value of described original weighing value and described weighing bucket the current actual value of the material on the described weighing bucket;
First signal output unit is used for sending the vibration stop signal to high hopper when the approaching setting of described current actual value material interpolation value;
The secondary signal output unit is used to treat that described weighing detected value stablizes constant back and send to described weighing bucket and shift out the material signal.
8. the device of raising charging system weighing precision according to claim 7, it is characterized in that described control module also comprises the calibration indicating member that is used for sending the described weighing bucket signal of calibration when the standard weights of described original weighing value and described default compensating module is unequal.
9. the device of raising charging system weighing precision according to claim 7 is characterized in that, described control module also comprises the amending unit of revising default drop value when the absolute value that is used for when described weighing difference is greater than the permissible error value.
10. according to the device of the described raising charging system of one of claim 7 to 9 weighing precision, it is characterized in that, described secondary signal output unit also be used for when the difference of described weighing detected value and described original weighing value less than predetermined when stopping the value of shifting out, send to described weighing bucket behind the delay predetermined time and stop to shift out the material signal.
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| CN2009100552720A CN101963525B (en) | 2009-07-23 | 2009-07-23 | Method for improving weighing precision of charging system and device thereof |
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| CN2009100552720A CN101963525B (en) | 2009-07-23 | 2009-07-23 | Method for improving weighing precision of charging system and device thereof |
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| CN101963525A true CN101963525A (en) | 2011-02-02 |
| CN101963525B CN101963525B (en) | 2012-07-04 |
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