CN101961926A - Biomass fuel forming machine - Google Patents
Biomass fuel forming machine Download PDFInfo
- Publication number
- CN101961926A CN101961926A CN2010105025721A CN201010502572A CN101961926A CN 101961926 A CN101961926 A CN 101961926A CN 2010105025721 A CN2010105025721 A CN 2010105025721A CN 201010502572 A CN201010502572 A CN 201010502572A CN 101961926 A CN101961926 A CN 101961926A
- Authority
- CN
- China
- Prior art keywords
- forming machine
- rolling disc
- blanking
- biological substance
- fuel forming
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000446 fuel Substances 0.000 title claims abstract description 29
- 239000002028 Biomass Substances 0.000 title abstract 2
- 230000008878 coupling Effects 0.000 claims abstract description 4
- 238000010168 coupling process Methods 0.000 claims abstract description 4
- 238000005859 coupling reaction Methods 0.000 claims abstract description 4
- 238000005096 rolling process Methods 0.000 claims description 56
- 230000005540 biological transmission Effects 0.000 claims description 49
- 239000000126 substance Substances 0.000 claims description 24
- 238000009434 installation Methods 0.000 claims description 18
- 239000011230 binding agent Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 description 6
- 239000010902 straw Substances 0.000 description 5
- 238000007493 shaping process Methods 0.000 description 3
- 238000010298 pulverizing process Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 210000002445 nipple Anatomy 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/228—Extrusion presses; Dies therefor using pressing means, e.g. rollers moving over a perforated die plate
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Solid Fuels And Fuel-Associated Substances (AREA)
Abstract
The invention discloses a biomass fuel forming machine, comprising a rack, wherein the rack is provided with a drive system, a rotating disc, a silo and a blanking system; the drive system is connected with the rotating disc; the silo is arranged above the rotating disc; a die casing disc is arranged below the rotating disc; the blanking system is arranged below the die casing disc; the drive system comprises a drive shaft and a gear motor with bevel gears; the drive shaft is connected to the gear motor by the bevel gears; the drive shaft is connected with the bevel gears by a coupling; and the rotating disc is fixed on the drive shaft. The machine has simple integral structure, high forming efficiency, low working noise and long service life and can continuously work for long time.
Description
[technical field]
The present invention relates to biological substance fuel forming machine.
[technical background]
In China rural area, the processing of agricultural crop straw is mainly contained three kinds of modes: first kind is with the direct burning disposal of agricultural crop straw, so not only that useful resource is discarded in vain, and can cause environmental pollution.Second kind is that agricultural crop straw directly is used as kitchen range stove fuel, and this untreated fuel economy is low, and waste is serious.The third be with agricultural crop straw as animal feeding-stuff, generally do not pulverize or only do preliminary the pulverizing, livestock is edible with can not catapepsis.
Based on above factor, in order to utilize agricultural crop straw more fully, people have invented biological substance fuel forming machine in recent years, stalk granulation after pulverizing, pushing as fuel or feed, can have been improved the utilization ratio of stalk greatly.
At present, most biological substance fuel forming machine complex structure, shaping efficiency is low, and work noise is big.
[summary of the invention]
Purpose of the present invention is exactly to propose a kind of biological substance fuel forming machine in order to solve problems of the prior art, can simplified structure, improve shaping efficiency, and reduce work noise.
For achieving the above object, patent of the present invention has proposed a kind of biological substance fuel forming machine, comprise frame, on the described frame transmission system is installed, rolling disc, feed bin, blanking system, described transmission system is connected with rolling disc, the rolling disc top is provided with feed bin, the rolling disc below is provided with the die sleeve dish, described die sleeve dish below is provided with blanking system, described transmission system comprises power transmission shaft and has the reducing motor of bevel gear, described power transmission shaft is connected on the reducing motor by bevel gear, adopts shaft coupling to be connected between described power transmission shaft and the bevel gear, and rolling disc is fixed on the power transmission shaft.
As preferably, described blanking system comprises connector, the blanking reductor, the reductor sprocket wheel, driven sprocket, the blanking rolling disc, backgauge frame and stock stop, described blanking reductor is connected to the reductor sprocket wheel, the reductor sprocket wheel is connected to driven sprocket, described driven sprocket and blanking rolling disc are installed on the connector, described backgauge frame and stock stop are installed on the frame, described connector is installed on the backgauge frame, adopt blanking reductor and chain transmission to drive the blanking turn disc, benefit has been avoided the big problem of noise in traditional vibrational structure, and blanking is even, reliably, simple in structure.
As preferably, described backgauge frame is obliquely installed, blanking better.
As preferably, have lateral trench and longitudinal groove on the described rolling disc, the roller installation shaft is installed in the lateral trench of described rolling disc, be provided with pressing plate in the longitudinal groove, described pressing plate is fixedlyed connected with the roller installation shaft, the transmission of axial force realizes by pressing plate between roller installation shaft and the rolling disc, is not easy fracture, has solved conventional screw and has connected the problem of fracture easily.
As preferably, the below of described pressing plate also is provided with the adjustment pad, by adjusting the position of roller installation shaft, can adjust the gap between roller and the die sleeve.
As preferably, also comprise briquetting, described briquetting is crimped on the rolling disc, and fixedlys connected with power transmission shaft, realizes by briquetting during axial force transmission between rolling disc and the power transmission shaft, is not easy fracture, has solved conventional screw and connects the problem of fracture easily.
As preferably, also comprise briquetting, described briquetting is the semicircle briquetting, installs more convenient.
As preferably, be provided with rolling bearing and bearing block between described die sleeve dish and the power transmission shaft, described die sleeve dish is provided with some die sleeves, described bearing block is fixedlyed connected with the die sleeve dish, be provided with rolling bearing in the described bearing block, described rolling bearing is located at the periphery of power transmission shaft, be provided with rolling bearing between die sleeve dish and the power transmission shaft, the axial force that makes progress on the power transmission shaft passes to bearing block by rolling bearing, also pass to bearing block and act on axial force downward on the die sleeve dish, such two axial forces have just become a pair of internal force that acts on the bearing block, make other screw in the structure not need bearing load, have solved the problem of screw easy fracture.
As preferably, described frame is a frame structure, is convenient to heat radiation, helps make-up machine and works long hours continuously.
As preferably, also be provided with the binder blade in the described feed bin, be similar to electric fan blade, to pressing down, shape is made comb shape material, avoids forming wind.
The beneficial effect of patent of the present invention: overall structure of the present invention is simple, and the shaping efficiency height, and work noise is little, can long time continuous working, and long service life.
[description of drawings]
Fig. 1 is the structural representation of biological substance fuel forming machine of the present invention;
Fig. 2 is the structural representation of transmission system in the biological substance fuel forming machine of the present invention;
Fig. 3 is the structural representation of blanking system in the biological substance fuel forming machine of the present invention;
Fig. 4 is the structural representation of rolling disc and roller installation shaft syndeton in the biological substance fuel forming machine of the present invention;
Fig. 5 is the structural representation of rolling disc and power transmission shaft syndeton in the biological substance fuel forming machine of the present invention;
Fig. 6 is the structural representation of die sleeve dish and power transmission shaft syndeton in the biological substance fuel forming machine of the present invention.
[specific embodiment]
As Fig. 1, shown in 2, biological substance fuel forming machine, comprise frame 1, on the described frame 1 transmission system is installed, rolling disc 3, feed bin 4, blanking system, described transmission system is connected with rolling disc 3, rolling disc 3 tops are provided with feed bin 4, rolling disc 3 belows are provided with die sleeve dish 5, described die sleeve dish 5 belows are provided with blanking system, described transmission system comprises power transmission shaft 2 and has the reducing motor 21 of bevel gear, described power transmission shaft 2 is connected on the reducing motor 21 by bevel gear, adopts shaft coupling 22 to be connected between described power transmission shaft 2 and the bevel gear, and rolling disc is fixed on the power transmission shaft 2.Described frame 1 is a frame structure, is convenient to heat radiation.Also be provided with the binder blade in the described feed bin 4, be similar to electric fan blade, to pressing down, shape is made comb shape material, avoids forming wind.
As shown in Figure 3, described blanking system comprises connector 37, blanking reductor 36, reductor sprocket wheel 34, driven sprocket 33, blanking rolling disc 32, backgauge frame 35 and stock stop 31, described blanking reductor 36 is connected to reductor sprocket wheel 34, reductor sprocket wheel 34 is connected to driven sprocket 33, described driven sprocket 33 and blanking rolling disc 32 are installed on the connector 37, described backgauge frame 35 and stock stop 31 are installed on the frame 1, described connector 37 is installed on the backgauge frame 35, adopting blanking reductor 36 and chain transmission to drive blanking rolling disc 32 rotates, benefit has been avoided the big problem of noise in traditional vibrational structure, and blanking is even, reliably, simple in structure.Described connector 37 adopts sleeve 38 to be installed on the backgauge frame 35, and is simple in structure, easy for installation.Described backgauge frame 35 is obliquely installed, blanking better.Described driven sprocket 33 adopts trip bolt to be installed on the connector 37, and simple in structure, cost is low.Hexagonal cylinder screw was installed on the connector 37 in described blanking rolling disc 32 adopted, and is simple in structure, easy for installation, is connected firmly.Described blanking reductor 36 adopts chain to be connected to reductor sprocket wheel 34, and simple in structure, cost is low.Blanking rolling disc 32 is hollow, and power transmission shaft 1 therefrom passes, and has solved the installation question of power transmission shaft 1.During work, blanking reductor 36 drives driven sprocket 33 by reductor sprocket wheel 34 and rotates, and rotates thereby drive blanking rolling disc 32, the drive material rotates, and backgauge frame 35 prevents that material is thrown out of, and stock stop 31 stops that material continues rotation, material is pushed blanking rolling disc 32, finish blanking work.
As shown in Figure 4, have lateral trench and longitudinal groove on the described rolling disc 3, roller installation shaft 43 is installed in the lateral trench of described rolling disc 3, be provided with pressing plate 41 in the longitudinal groove, described pressing plate 41 is fixedlyed connected with roller installation shaft 43, the transmission of axial force realizes by pressing plate 41 between roller installation shaft 43 and the rolling disc 3, is not easy fracture, has solved conventional screw and has connected the problem of fracture easily.Described pressing plate 41 adopts some screws 44 to fixedly connected with roller installation shaft 43, and simple in structure, easy for installation, screw 44 herein only plays fixation, and transmitted load not is different from the screw of traditional transmitted load.Quantity the best of screw 44 is 4, both simplifies the structure, and can be fixed well again.The below of described pressing plate 41 also is provided with adjusts pad 42, by adjusting the position of roller installation shaft 43, can adjust the gap between roller and the die sleeve.
As shown in Figure 5, also comprise briquetting 51 in the syndeton of rolling disc 3 and power transmission shaft 2, described briquetting 51 is crimped on the rolling disc 3, and fixedlys connected with power transmission shaft 2, realize by briquetting 51 during axial force transmission between rolling disc 3 and the power transmission shaft 2, be not easy fracture.Described briquetting 51 is a semicircle briquetting 51, installs more convenient.Described briquetting 51 is fixedlyed connected with power transmission shaft 2 by some second trip bolts 52, and simple in structure, easy for installation, cost is low, and trip bolt herein only plays fixation, and transmitted load not is different from the screw of traditional transmitted load.Quantity the best of second trip bolt 52 is 4, both simplifies the structure, and can be fixed well again.
As shown in Figure 6, die sleeve dish 5 also comprises rolling bearing 61 and bearing block 62 with the syndeton of power transmission shaft 2, described die sleeve dish 5 is provided with some die sleeves 63, described bearing block 62 is fixedlyed connected with die sleeve dish 5, be provided with rolling bearing 61 in the described bearing block 62, described rolling bearing 61 is located at the periphery of power transmission shaft 2, be provided with rolling bearing 61 between die sleeve dish 5 and the power transmission shaft 2, the axial force that makes progress on the power transmission shaft 2 passes to bearing block 62 by rolling bearing 61, also pass to bearing block 62 and act on axial force downward on the die sleeve dish 5, such two axial forces have just become a pair of internal force that acts on the bearing block 62, make other screw in the structure not need bearing load, solve the problem of screw easy fracture, guaranteed the operate as normal of biological substance fuel forming machine.Described bearing block 62 adopts some the 3rd trip bolts 64 to fixedly connected with die sleeve dish 5, and simple in structure, easy for installation, cost is low, and the 3rd trip bolt 64 does not need bearing load.Described some die sleeves 63 are evenly distributed on the die sleeve dish 5, and are rational in infrastructure, the whole work efficiency height.Be provided with adjusting pad 65, adjustable clearance between described bearing block 62 and the die sleeve dish 5.Rolling bearing 61 and other bearing place are equipped with grease nipple in the system.
The foregoing description is to explanation of the present invention, is not limitation of the invention, any scheme after the simple transformation of the present invention is all belonged to protection scope of the present invention.
Claims (10)
1. biological substance fuel forming machine, it is characterized in that: comprise frame, transmission system, rolling disc, feed bin, blanking system are installed on the described frame, described transmission system is connected with rolling disc, the rolling disc top is provided with feed bin, the rolling disc below is provided with the die sleeve dish, described die sleeve dish below is provided with blanking system, described transmission system comprises power transmission shaft and has the reducing motor of bevel gear, described power transmission shaft is connected on the reducing motor by bevel gear, adopt shaft coupling to be connected between described power transmission shaft and the bevel gear, rolling disc is fixed on the power transmission shaft.
2. biological substance fuel forming machine as claimed in claim 1, it is characterized in that: described blanking system comprises connector, blanking reductor, reductor sprocket wheel, driven sprocket, blanking rolling disc, backgauge frame and stock stop, described blanking reductor is connected to the reductor sprocket wheel, the reductor sprocket wheel is connected to driven sprocket, described driven sprocket and blanking rolling disc are installed on the connector, described backgauge frame and stock stop are installed on the frame, and described connector is installed on the backgauge frame.
3. biological substance fuel forming machine blanking device as claimed in claim 2 is characterized in that: described backgauge frame is obliquely installed.
4. biological substance fuel forming machine as claimed in claim 1, it is characterized in that: have lateral trench and longitudinal groove on the described rolling disc, the roller installation shaft is installed in the lateral trench of described rolling disc, is provided with pressing plate in the longitudinal groove, described pressing plate is fixedlyed connected with the roller installation shaft.
5. biological substance fuel forming machine as claimed in claim 4 is characterized in that: the below of described pressing plate also is provided with the adjustment pad.
6. biological substance fuel forming machine as claimed in claim 1 is characterized in that: also comprise briquetting, described briquetting is crimped on the rolling disc, and fixedlys connected with power transmission shaft.
7. biological substance fuel forming machine as claimed in claim 6 is characterized in that: also comprise briquetting, described briquetting is the semicircle briquetting.
8. biological substance fuel forming machine as claimed in claim 1, it is characterized in that: be provided with rolling bearing and bearing block between described die sleeve dish and the power transmission shaft, described die sleeve dish is provided with some die sleeves, described bearing block is fixedlyed connected with the die sleeve dish, be provided with rolling bearing in the described bearing block, described rolling bearing is located at the periphery of power transmission shaft.
9. biological substance fuel forming machine as claimed in claim 1 is characterized in that: described frame is a frame structure.
10. biological substance fuel forming machine as claimed in claim 1 is characterized in that: also be provided with the binder blade in the described feed bin.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010105025721A CN101961926A (en) | 2010-09-30 | 2010-09-30 | Biomass fuel forming machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010105025721A CN101961926A (en) | 2010-09-30 | 2010-09-30 | Biomass fuel forming machine |
Publications (1)
Publication Number | Publication Date |
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CN101961926A true CN101961926A (en) | 2011-02-02 |
Family
ID=43515054
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2010105025721A Pending CN101961926A (en) | 2010-09-30 | 2010-09-30 | Biomass fuel forming machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104369414A (en) * | 2014-09-30 | 2015-02-25 | 淮安苏减金象机械制造有限公司 | Wolf fang type straw forming machine |
Citations (13)
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US2700940A (en) * | 1948-04-02 | 1955-02-01 | Clyde V Johnson | Apparatus for preparing moldable materials and producing pellets |
JPS5613119A (en) * | 1979-07-11 | 1981-02-09 | Kawata:Kk | Granulating machine |
EP0143415A2 (en) * | 1983-11-25 | 1985-06-05 | Blohm + Voss Ag | Two-stage pelletizing apparatus |
EP0331207A1 (en) * | 1988-04-27 | 1989-09-06 | Amandus Kahl Nachf. (GmbH & Co.) | Process for pelletising |
CN2105335U (en) * | 1991-11-15 | 1992-05-27 | 浙江工学院 | Multi-roll extruding force adjustable rolling type pellet making machine |
CN2352248Y (en) * | 1998-11-06 | 1999-12-08 | 翟龙根 | Rotating type granulating machine |
CN201120734Y (en) * | 2007-10-30 | 2008-09-24 | 中国农业机械化科学研究院 | Flat die granulator |
CN201185960Y (en) * | 2008-04-25 | 2009-01-28 | 刘伟强 | Medical vertebral pedicle screw nail mechanism |
CN101474882A (en) * | 2009-01-21 | 2009-07-08 | 彭世润 | Composite type circular mould biological substance fuel forming machine |
CN201338401Y (en) * | 2008-12-01 | 2009-11-04 | 汉中延龄工贸有限公司 | Straw carbon rod material forming machine |
CN201371592Y (en) * | 2009-03-27 | 2009-12-30 | 浙江圣普新能源科技有限公司 | Straw granulator |
CN101816908A (en) * | 2010-04-29 | 2010-09-01 | 高玉生 | Multifunctional coal slurry granulator |
CN201800253U (en) * | 2010-09-30 | 2011-04-20 | 浙江圣普新能源科技有限公司 | Biomass fuel forming machine |
-
2010
- 2010-09-30 CN CN2010105025721A patent/CN101961926A/en active Pending
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2700940A (en) * | 1948-04-02 | 1955-02-01 | Clyde V Johnson | Apparatus for preparing moldable materials and producing pellets |
JPS5613119A (en) * | 1979-07-11 | 1981-02-09 | Kawata:Kk | Granulating machine |
EP0143415A2 (en) * | 1983-11-25 | 1985-06-05 | Blohm + Voss Ag | Two-stage pelletizing apparatus |
EP0331207A1 (en) * | 1988-04-27 | 1989-09-06 | Amandus Kahl Nachf. (GmbH & Co.) | Process for pelletising |
CN2105335U (en) * | 1991-11-15 | 1992-05-27 | 浙江工学院 | Multi-roll extruding force adjustable rolling type pellet making machine |
CN2352248Y (en) * | 1998-11-06 | 1999-12-08 | 翟龙根 | Rotating type granulating machine |
CN201120734Y (en) * | 2007-10-30 | 2008-09-24 | 中国农业机械化科学研究院 | Flat die granulator |
CN201185960Y (en) * | 2008-04-25 | 2009-01-28 | 刘伟强 | Medical vertebral pedicle screw nail mechanism |
CN201338401Y (en) * | 2008-12-01 | 2009-11-04 | 汉中延龄工贸有限公司 | Straw carbon rod material forming machine |
CN101474882A (en) * | 2009-01-21 | 2009-07-08 | 彭世润 | Composite type circular mould biological substance fuel forming machine |
CN201371592Y (en) * | 2009-03-27 | 2009-12-30 | 浙江圣普新能源科技有限公司 | Straw granulator |
CN101816908A (en) * | 2010-04-29 | 2010-09-01 | 高玉生 | Multifunctional coal slurry granulator |
CN201800253U (en) * | 2010-09-30 | 2011-04-20 | 浙江圣普新能源科技有限公司 | Biomass fuel forming machine |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104369414A (en) * | 2014-09-30 | 2015-02-25 | 淮安苏减金象机械制造有限公司 | Wolf fang type straw forming machine |
CN104369414B (en) * | 2014-09-30 | 2016-01-20 | 淮安苏减金象机械制造有限公司 | A kind of wolf's fang formula forming machine for straw |
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Application publication date: 20110202 |