CN101927525A - Double mould double distributing brick making machine - Google Patents
Double mould double distributing brick making machine Download PDFInfo
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- CN101927525A CN101927525A CN2009101743138A CN200910174313A CN101927525A CN 101927525 A CN101927525 A CN 101927525A CN 2009101743138 A CN2009101743138 A CN 2009101743138A CN 200910174313 A CN200910174313 A CN 200910174313A CN 101927525 A CN101927525 A CN 101927525A
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- brick
- mould
- double
- hydraulic press
- distributing
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Abstract
The invention relates to a double mould double distributing brick making machine. Two distributing stirring devices thereof are respectively arranged at the two sides of an oil press, the front end of the distributing stirring device is provided with a brick clamping mechanism, two floating moulding moulds are arranged on the same moving frame, two brick jacking mechanisms and corresponding brick clamping mechanism are externally arranged at the two sides of the base of the oil press; the moving frame moves, so that the two floating moulding moulds are respectively arranged at the position corresponding to the press head on the mould or at the position corresponding to the brick clamping mechanism at the front end of the distributing stirring device. In the invention, the working cycle that brick is pressed by the oil press in one mould while the working cycle of brick jacking, brick clamping and distributing is completed in the other mould, thus saving moulding time and greatly improving production efficiency; the working cycle of brick jacking, brick clamping and distributing is completed outside the oil press, moulding idle stroke of the oil press is small, thus greatly reducing the speed of up and down motion of the oil press, greatly reducing the power of host machine and achieving the effect of significantly saving energy.
Description
Technical field
The invention belongs to a kind of machinery, be specifically related to a kind of brickmaking machine by the manufacture of materials moulded products.
Background technology
Existing hydraulic brick making machine be single mode list distributing brick making machine as shown in Figure 1, form by a table oil press, a cover brickmaking mould, a cover distribution device and a cover brick folding mechanism.The technical process of existing brickmaking machine is: cloth stirring → cloth moves back → and do action that moulding → dome brick → brick folding and cloth advance, when must the mould seaming chuck on hydraulic press returning, the brick folding of hydraulic brick making machine, cloth, stirring, dome brick operation finish, this do action all is formed by connecting by individual part, hydraulic press is in brick folding, cloth, dome brick operation process and waits stopped status, its production cycle is: brick folding time+cloth time+cloth moves back time+molding time+dome brick time, thereby productive temp is long, production efficiency is low; Finish in hydraulic press inside because of cloth, dome brick simultaneously, the moulding idle stroke of hydraulic press must comprise the height of cloth hopper, for shortening the hydraulic press molding time, must improve the hydraulic press shaping speed, the main engine power that needs is relatively large, directly causes the energy consumption waste big.
Summary of the invention
The object of the present invention is to provide a kind of energy-conservation, double mould double distributing brick making machine that production efficiency is high.
Technical scheme of the present invention is: a kind of double mould double distributing brick making machine comprises hydraulic press, mould seaming chuck, unsteady mould, mould push-down head, distribution device, dome brick mechanism, brick folding mechanism.Two cover distribution devices are installed in the both sides of hydraulic press respectively, and the front end of distribution device is equipped with a cover brick folding mechanism; The unsteady mould of two covers is installed on the same mobile frame; The external both sides of two cover dome brick mechanisms and corresponding brick folding mechanism at the hydraulic press base; Mobile frame mobile makes two to float moulds respectively or place pairing position of mould seaming chuck on the hydraulic press or the position corresponding with the brick folding mechanism of distribution device front end, float mould when moving to the pairing position of mould seaming chuck on the hydraulic press when first, the second unsteady mould is corresponding with the second brick folding mechanism and the second dome brick mechanism, float mould when moving to the pairing position of mould seaming chuck on the hydraulic press when second, and first mould that floats is corresponding with the first brick folding mechanism and the first dome brick mechanism.
The present invention's two cover distribution devices and corresponding two cover dome brick mechanisms, external respectively the both sides of two cover brick folding mechanisms at hydraulic press.
Mobile frame of the present invention is being installed in through hydraulic drive or tooth sprocket transmission mechanism on the guide rail on the base of hydraulic press and is moving.
Mould push-down head of the present invention is mounted on the guide pillar of its unsteady mould.
The fixed-site of two cover dome brick mechanism corresponding brick folding mechanisms of the present invention are installed in the both sides that place hydraulic press on the mounting base of mobile frame guide rail, also can with unsteady mould be made of one with move frame shift moving.
Cloth of the present invention, dome brick, brick folding are finished outside press, and cloth, dome brick, brick folding action and main molded work are relations in parallel.
Unsteady mould of the present invention is bidirectional encipher (reality) up and down when making the brick moulding.
The present invention has three significant advantages:
1, high efficiency: the cloth of brickmaking machine of the present invention, dome brick, brick folding action and main molded work are relations in parallel, the working cycles that seaming chuck is suppressed the brick of a mold is to finish in the time of another set of mould dome brick, brick folding, cloth working cycles, its production cycle is: move the moving time of frameing shift+dome brick time+brick folding time+the cloth time, save molding time, thereby greatly improved production efficiency;
2, energy-conservation: a. distribution device and dome brick mechanism are installed in the both sides of hydraulic press, the working cycles of dome brick, brick folding, cloth is finished in the hydraulic press outside, the moulding idle stroke of seaming chuck is very little, has only 1/4th of existing hydraulic brick making machine, at least can shorten more than the 250mm than existing hydraulic brick making machine, thereby can significantly reduce the stroke up and down of hydraulic press, significantly reduce the power of main frame; As long as b. up and down the cycle of operation is not more than dome brick time+brick folding time+cloth time cycle and just can influence whole dust cycle seaming chuck, thereby seaming chuck up and down the cycle of operation can be than existing brickmaking captain more than 3 times, from and can reduce the power of main frame significantly.
3, improved the quality and the yield rate of brick: air contained in the compound can't be discharged in pressing process, must become compressed air and improves pressure, and water content is big more, and air pressure is high more.When moulding moisture 7,2 as seen air pressure reaches 1.5～1.8 MPas, and by, the shaping speed of brickmaking machine of the present invention has only about the sixth of existing brickmaking machine, thereby the discharge of air in the compound in the pressing process that is highly advantageous to, thereby the packing and the quality of adobe have been improved.
The production capacity of existing 400 tons of single mode list cloth hydraulic brick making machines is 3100 pieces/hour (standard bricks), installed capacity 72kw, and the production capacity of 400 tons of hydraulic brick making machines of the present invention reaches 4800 pieces/hour (standard bricks), installed capacity only is 29kw, existing 400 tons of hydraulic brick making machines will be produced the installed power of 4800 pieces/hour (standard bricks) up to 4800 ÷, 3100 * 72=111.5kw, if calculate by producing 3000 ten thousand bricks per year, the year power consumption of existing 400 tons of hydraulic brick making machines is 3000 ÷, 4800 * 111.5=69.67, ten thousand degree, 400 tons of hydraulic brick making machine year power consumption ability 3000 ÷ 4800 * 29=18.125 ten thousand degree of the present invention, year energy-conservation 51.545 ten thousand is spent, fractional energy savings is up to 73.98%, and the significantly raising and the energy-saving effect of production efficiency are conspicuous.
Description of drawings
Fig. 1 is the single mode list distributing brick making machine structural representation of prior art.
Fig. 2 is the embodiment of the invention 1 structural representation.
Fig. 3 is the vertical view of Fig. 2.
Fig. 4 is the embodiment of the invention 2 structural representations.
The specific embodiment
Among Fig. 1, hydraulic press 1, mould push-down head 5, distribution device 6, brick folding mechanism 8.
Among Fig. 2, Fig. 3, comprise hydraulic press 1, mould seaming chuck 2, mobile frame 3, unsteady mould (4
1, 4
2), mould push-down head (5
1, 5
2), distribution device (6
1, 6
2), dome brick mechanism (7
1, 7
2), brick folding mechanism (8
1, 8
2).First distribution device 6
1, second distribution device 6
2Be installed in the both sides of hydraulic press 1 respectively, the front end of distribution device is equipped with a cover brick folding mechanism, the first unsteady mould 4
1, second mould 4 that floats
2Be installed on the same mobile frame 3 the first mould push-down head 5
1, the second mould push-down head 5
2Be mounted on the guide pillar of its unsteady mould the first dome brick mechanism 7 respectively
1, the second dome brick mechanism 7
2With the corresponding first brick folding mechanism 8
1, the second brick folding mechanism 8
2External both sides at hydraulic press 1 base.9 for unloading the brick platform.
The guide rail of mobile frame 3 is installed on the base of hydraulic press 1, and moving of mobile frame 3 finished by hydraulic pressure or tooth sprocket transmission, and mobile frame 3 is provided with the deceleration buffer device, can be hydraulic cushion, mechanical damping or prebuffer.The shift position of mobile frame 3 is provided with accurate positioning device, and accurate positioning device is made up of latch and electrical equipment sender.Two cover dome brick mechanisms are fixedly mounted on the both sides that place hydraulic press 1 on the guide rail mounting base of mobile frame 3, also can be made of one with mobile frame 3 with unsteady mould and move.
Present embodiment adopts mould seaming chucks 2 on the unsteady mould of two covers, two cover distribution devices, the shared table oil press 1 of two cover dome brick mechanisms.One cover floats mould at one end dome brick, brick folding, cloth the time, and hydraulic press 1 is just at the brick of the another set of unsteady mould of compression moulding, and this moment another set of dome brick, brick folding, cloth rabbling mechanism are in waiting state.
The working cycles of dome brick, brick folding, cloth is: when the first unsteady mould 4 of forming brick
1The first dome brick mechanism 7 when returning back to the cloth position with mobile frame 3
1Work (2 pairs second unsteady moulds 4 of the mould seaming chuck of while hydraulic press 1
-2Work is pressed), brick is promptly stopped the marquis first brick folding mechanism 8 up after being ejected mould
1Clamp the first brick folding mechanism 8
1Be installed in first distribution device 6
1Front end, brick is by the first brick folding mechanism 8
1After clamping, first distribution device 6
1Move ahead first distribution device 6
1Advance to the first unsteady mould 4
1Directly over the time the first mould push-down head 5
1With the first dome brick mechanism 7
1Descending, first distribution device 6
1Promptly begin the first unsteady mould 4
1Die cavity begin to stir cloth, the first brick folding mechanism 8 simultaneously
1Arrival is unloaded the brick workbench and is unclamped brick-clamping device, the first mould push-down head 5
1With the first dome brick mechanism 7
1Go downwards to that cloth finishes first distribution device 6 when the next
1Return back to initial position rapidly, brick is placed on to unload on the brick workbench and steams (brick folding mechanism also can cancel by unloading brick device automatically alternative when unloading brick automatically) on the oxygen dolly by manually or automatically being transported to, dome brick, brick folding, material loading procedure finish, and mobile frame 3 moves to another set of dome brick behind the other end, brick folding, material-feeding mechanism and starts working.
The working cycles of hydraulic press 1 is: the home position that is installed in the mould seaming chuck 2 of hydraulic press 1 is upper, after the unsteady mould 4 of cloth honest material runs to hydraulic press 1 interior and accurate location with mobile frame 3, mould seaming chuck 2 on the hydraulic press 1 descending immediately (it is descending so that exhaust to be arranged to gradation) beginning compression moulding work, mould seaming chuck 2 return back to starting point and gives mobile frame 3 senders, the brick of the unsteady mould of another set of cloth honest materials to be pressed such as working cycles end after the adobe compression moulding.
The working cycles of mobile frame 3 is: the mould seaming chuck 2 return signals on any side cloth end signal and the hydraulic press 1 move frame 3 when sending simultaneously and move to left immediately or move to right.
Among Fig. 4, hydraulic press 1, mould push-down head 5, distribution device 6, brick folding mechanism 8, mobile frame 3.9 for unloading the brick platform.Dome brick mechanism 7 is made of one with unsteady mould 4, moves with unsteady mould 4.
Claims (7)
1. a double mould double distributing brick making machine comprises hydraulic press (1), mould seaming chuck (2), mould push-down head, distribution device, dome brick mechanism, brick folding mechanism, it is characterized in that: two cover distribution devices (6
1, 6
2) being installed in the both sides of hydraulic press (1) respectively, the front end of distribution device is equipped with brick folding mechanism; The unsteady mould (4 of two covers
1, 4
2) be installed on the same mobile frame (3); Two cover dome brick mechanisms (7
1, 7
2) and corresponding brick folding mechanism (8
1, 8
2) external both sides at hydraulic press (1) base; Mobile frame (3) mobile makes two to float moulds respectively or place pairing position of mould seaming chuck (2) on the hydraulic press (1) or the position corresponding with the brick folding mechanism of distribution device front end, when first mould (4 that floats
1) when moving to the pairing position of mould seaming chuck (2) on the hydraulic press, second mould (4 that floats
2)) and the second brick folding mechanism (8
2) and the second dome brick mechanism (7
2) correspondence, when the second unsteady mould (4
2) when moving to the pairing position of mould seaming chuck (2) on the hydraulic press, first mould (4 that floats
1) and the first brick folding mechanism (8
1) and the first dome brick mechanism (7
1) correspondence.
2. double mould double distributing brick making machine according to claim 1 is characterized in that: two cover distribution devices and corresponding two cover dome brick mechanisms, the external respectively both sides in hydraulic press (1) of two cover brick folding mechanisms.
3. double mould double distributing brick making machine according to claim 1 is characterized in that: mobile frame (3) is installed in through hydraulic drive or tooth sprocket transmission mechanism on the guide rail on the base of hydraulic press (1).
4. double mould double distributing brick making machine according to claim 1 is characterized in that: two cover dome brick mechanisms are fixedly mounted on the mounting base of mobile frame (3) guide rail external respectively in the both sides of hydraulic press (1) base, or are made of one with unsteady mould.
5. double mould double distributing brick making machine according to claim 1 is characterized in that: the mould push-down head is mounted on the guide pillar of its unsteady mould.
6. double mould double distributing brick making machine according to claim 1 is characterized in that: mobile frame (3) is provided with the deceleration buffer device, and buffer unit is hydraulic cushion, mechanical damping or prebuffer.
7. double mould double distributing brick making machine according to claim 1 is characterized in that: the shift position of mobile frame (3) is provided with accurate positioning device, and accurate positioning device is made up of latch and electrical equipment sender.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009101743138A CN101927525A (en) | 2009-06-27 | 2009-09-05 | Double mould double distributing brick making machine |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200910062891.2 | 2009-06-27 | ||
| CN200910062891 | 2009-06-27 | ||
| CN2009101743138A CN101927525A (en) | 2009-06-27 | 2009-09-05 | Double mould double distributing brick making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN101927525A true CN101927525A (en) | 2010-12-29 |
Family
ID=43367089
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009101743138A Pending CN101927525A (en) | 2009-06-27 | 2009-09-05 | Double mould double distributing brick making machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101927525A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252828A (en) * | 2013-04-23 | 2013-08-21 | 天蓝颜料(山东)有限公司 | Squeezing brick-manufacturing system device for raw material forming |
| CN103786239A (en) * | 2014-01-23 | 2014-05-14 | 洛阳理工学院 | Brick making machine using pulverized fuel ash |
| CN104924421A (en) * | 2015-06-18 | 2015-09-23 | 重庆市瑞轩豪邦新型建材有限公司 | Brick making die clamping device |
| CN106042165A (en) * | 2016-07-26 | 2016-10-26 | 福建海源自动化机械股份有限公司 | Manufacturing device for bricks permeable to water |
| CN118528392A (en) * | 2024-07-26 | 2024-08-23 | 山东嘉岳新材料有限公司 | Continuous forming production line and forming method for refractory bricks |
-
2009
- 2009-09-05 CN CN2009101743138A patent/CN101927525A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252828A (en) * | 2013-04-23 | 2013-08-21 | 天蓝颜料(山东)有限公司 | Squeezing brick-manufacturing system device for raw material forming |
| CN103786239A (en) * | 2014-01-23 | 2014-05-14 | 洛阳理工学院 | Brick making machine using pulverized fuel ash |
| CN103786239B (en) * | 2014-01-23 | 2017-08-25 | 洛阳理工学院 | A kind of flyash brick machine |
| CN104924421A (en) * | 2015-06-18 | 2015-09-23 | 重庆市瑞轩豪邦新型建材有限公司 | Brick making die clamping device |
| CN106042165A (en) * | 2016-07-26 | 2016-10-26 | 福建海源自动化机械股份有限公司 | Manufacturing device for bricks permeable to water |
| CN118528392A (en) * | 2024-07-26 | 2024-08-23 | 山东嘉岳新材料有限公司 | Continuous forming production line and forming method for refractory bricks |
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|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20101229 |