CN101875104B - Grid plate preparation method - Google Patents
Grid plate preparation method Download PDFInfo
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- CN101875104B CN101875104B CN2010102133777A CN201010213377A CN101875104B CN 101875104 B CN101875104 B CN 101875104B CN 2010102133777 A CN2010102133777 A CN 2010102133777A CN 201010213377 A CN201010213377 A CN 201010213377A CN 101875104 B CN101875104 B CN 101875104B
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- nickel
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
The invention relates to the field of storage batteries, in particular to a grid plate preparation method. The method is implemented by a technical scheme that the grid plate method comprises the following steps in turn: (1) preparing a molten lead-based alloy; (2) pouring the molten lead-based alloy obtained by the step (1) into a mould cavity of a nickel-based alloy grid plate mould; (3) cooling the mould by using gasified water; and (4) removing the mould. The method is mainly used for preparing grid plates of storage batteries.
Description
Technical field
the present invention relates to battery field, particularly a kind of grid plate preparation method.
Background technology
number are 00109617.6 the disclosed a kind of lattice plate of lead-acid accumulator of patent of invention like Chinese patent, and the screen mould that is adopted in its preparation process often is cast iron screen mould.
yet, it is bonding that cast iron and lead-containing alloy are prone to, therefore; It is bonding to prevent lead-containing alloy and wall of die cavity that the wall of die cavity of being everlasting is sprayed with cork powder; Yet the setting of cork powder makes that the lead-containing alloy cooling velocity is slow, causes production efficiency low; Simultaneously cork powder be arranged so that the screen rough surface that makes, Density Distribution is inhomogeneous, causes the screen quality that makes low; The while cork powder is prone to come off, scaling loss, causes the screen size instability that makes.
Summary of the invention
the purpose of this invention is to provide a kind of grid plate preparation method, adopt the prepared screen quality of the present invention high, and the relative background technology of production efficiency obviously improves.
Above-mentioned technical purpose of the present invention is achieved through following technical scheme: a kind of grid plate preparation method, and it may further comprise the steps successively:
(1) prepares liquid lead-containing alloy;
(2) the liquid lead-containing alloy of step (1) gained is poured in the nickel-base alloy system screen mold cavity;
(3) cooling: adopt the gasified water cooling;
(4) demoulding.
as of the present invention preferred, and the percentage by weight of composition and each composition of nickel-base alloy of processing the screen mould is following: nickel: 80-90%, manganese: 0.2-1.0%; Chromium: 0.2-0.5%; Titanium: 0.1-0.25%, carbon: 0.03-0.14%, all the other are iron.
as of the present invention preferred, and the percentage by weight of composition and each composition of nickel-base alloy of processing the screen mould is following: nickel: 86%, and manganese: 0.5%, chromium: 0.25%, titanium: 0.15%, carbon: 0.06%, all the other are iron.
As of the present invention preferred, the process of step (1) is following:
A, elder generation obtain raw material by weight percentage: calcium: 0.07-0.15%, and aluminium: 0.016-0.04%, bismuth: 0.08-0.26%, silver: 0.1-0.25%, copper: 0.09-0.25%, tin: 1.0-2.0%, all the other are plumbous;
B, aluminium and calcium is put in smelts to fusing insulation in the lead pan;
C, with all the other raw materials be put in be heated to fusing in another crucible and stir after, pour ingot mould into, leave standstill and be cooled to solid-state intermediate alloy, take out;
d, gained intermediate alloy among the c be put in the lead pan among the b be heated to fusing, and stir, lead-containing alloy.
as of the present invention preferred, the temperature of gasified water described in the step (3) is that 100 degree are to 180 degree.
In sum, the present invention has following beneficial effect:
1, adopts nickel-base alloy system screen mould, solved lead-containing alloy and be prone to and the bonding problem of die cavity inwall, therefore; Need not to adopt again cork powder; Make lead-containing alloy behind the nickel-base alloy system of inflow screen mold cavity, can cool off fast that background technology has improved production efficiency relatively;
2, directly contact with nickel-base alloy system screen wall of die cavity owing to lead-containing alloy, and not bonding, therefore, adopt the prepared screen smooth surface of the present invention, Density Distribution is even, and dimensional stability is high, and quality is high;
3, the screen mould in the background technology is a cast iron, and often there is more pore cast iron inside, therefore, when adopting background technology to prepare screen, often adopts the mode of electrode temperature control to keep the screen mold temperature about 200 degree, and energy consumption is big; The nickel-base alloy system screen mould that the present invention adopts, its inside is closely knit, therefore, adopt and constantly charge into temperature in the nickel-base alloy system screen mould be 100 degree to 180 gasified waters of spending to cool off the mode of lead-containing alloy, relative background technology energy consumption reduces greatly;
4, the material of screen mould adopts nickel-base alloy, makes the screen mould can bear the frequent alternate of high low temperature, and it is little to make that the screen mould in use is out of shape, and is difficult for oxidation;
5,, make the good heat conductivity of screen mould because the existence of nickel, iron;
6, because the existence of manganese, chromium makes screen die surface hardness high.
The specific embodiment
this specific embodiment only is to explanation of the present invention; It is not a limitation of the present invention; Those skilled in the art can make the modification that does not have creative contribution to present embodiment as required after reading this specification, but as long as in claim scope of the present invention, all receive the protection of Patent Law.
Embodiment 1: a kind of grid plate preparation method, and it may further comprise the steps successively:
(1) prepare liquid lead-containing alloy:
A, elder generation obtain raw material by weight percentage: calcium: 0.07%, and aluminium: 0.016%, bismuth: 0.08%, silver: 0.1%, copper: 0.09%, tin: 1.0%, all the other are plumbous;
B, aluminium and calcium is put in smelts to fusing insulation in the lead pan;
C, with all the other raw materials be put in be heated to fusing in another crucible and stir after, pour ingot mould into, leave standstill and be cooled to solid-state intermediate alloy, take out;
d, gained intermediate alloy among the c be put in the lead pan among the b be heated to fusing, and stir, lead-containing alloy, this moment, the temperature of lead-containing alloy was 500 degree.
(2) with step (1) gained temperature be 500 the degree liquid lead-containing alloy pour in the nickel-base alloy system screen mold cavity;
(3) cooling: in nickel-base alloy system screen mould, constantly charge into the gasified water cooling that temperature is 100 degree;
(4) demoulding: when lead-containing alloy be cooled to 200 the degree, be solid-state, take out screen.
It is following that the percentage by weight of composition and each composition of nickel-base alloy of screen mould is processed in
: nickel: 80%, and manganese: 0.2%, chromium: 0.2%, titanium: 0.1%, carbon: 0.03%, all the other are iron.
Be the superiority of proof present embodiment, the inventor tests, as follows:
(1) to the experiment of product: experiment is divided into three groups, i.e. A group, B group, C group; The screen mould of A group adopts the nickel-base alloy system screen mould in the present embodiment, and the screen mould of B group adopts cast iron screen mould, and the screen mould of C group adopts steel screen mould; A, B, C carry out 1000 screens preparations respectively for three groups, and it is following that it differs experimental data:
| The parameter group | Yield rate | Product service life | Dimensional stability |
| A | 98.2% | 3 years | Well |
| B | 90% | 3 years | Well |
| C | 95% | 2 years | Difference |
(2) to the experiment of screen mould: three kinds of screen moulds that above-mentioned A group, B group, three groups of C group are adopted carry out the experiment in service life respectively:
| Group | Maximum access times |
| A | 5560 |
| B | 3892 |
| C | 4568 |
Embodiment 2: a kind of grid plate preparation method, and it may further comprise the steps successively:
(1) prepare liquid lead-containing alloy:
A, elder generation obtain raw material by weight percentage: calcium: 0.15%, and aluminium: 0.04%, bismuth: 0.26%, silver: 0.25%, copper: 0.25%, tin: 2.0%, all the other are plumbous;
B, aluminium and calcium is put in smelts to fusing insulation in the lead pan;
C, with all the other raw materials be put in be heated to fusing in another crucible and stir after, pour ingot mould into, leave standstill and be cooled to solid-state intermediate alloy, take out;
d, gained intermediate alloy among the c be put in the lead pan among the b be heated to fusing, and stir, lead-containing alloy, this moment, the temperature of lead-containing alloy was 500 degree.
(2) with step (1) gained temperature be 500 the degree liquid lead-containing alloy pour in the nickel-base alloy system screen mold cavity;
(3) cooling: in nickel-base alloy system screen mould, constantly charge into the gasified water cooling that temperature is 180 degree;
(4) demoulding: when lead-containing alloy be cooled to 200 the degree, be solid-state, take out screen.
It is following that the percentage by weight of composition and each composition of nickel-base alloy of screen mould is processed in
: nickel: 90%, and manganese: 1.0%, chromium: 0.5%, titanium: 0.25%, carbon: 0.06%, all the other are iron.
Be the superiority of proof present embodiment, the inventor tests, as follows:
(1) to the experiment of product: experiment is divided into three groups, i.e. A group, B group, C group; The screen mould of A group adopts the nickel-base alloy system screen mould in the present embodiment, and the screen mould of B group adopts cast iron screen mould, and the screen mould of C group adopts steel screen mould; A, B, C carry out 1000 screens preparations respectively for three groups, and it is following that it differs experimental data:
| The parameter group | Yield rate | Product service life | Dimensional stability |
| A | 97.5% | 3 years | Well |
| B | 89.2% | 3 years | Well |
| C | 95.2% | 2 years | Difference |
(2) to the experiment of screen mould: three kinds of screen moulds that above-mentioned A group, B group, three groups of C group are adopted carry out the experiment in service life respectively:
| Group | Maximum access times |
| A | 5611 |
| B | 4032 |
| C | 4671 |
Embodiment 3: a kind of grid plate preparation method, and it may further comprise the steps successively:
(1) prepare liquid lead-containing alloy:
A, elder generation obtain raw material by weight percentage: calcium: 0.10%, and aluminium: 0.032%, bismuth: 0.20%, silver: 0.20%, copper: 0.15%, tin: 1.5%, all the other are plumbous;
B, aluminium and calcium is put in smelts to fusing insulation in the lead pan;
C, with all the other raw materials be put in be heated to fusing in another crucible and stir after, pour ingot mould into, leave standstill and be cooled to solid-state intermediate alloy, take out;
d, gained intermediate alloy among the c be put in the lead pan among the b be heated to fusing, and stir, lead-containing alloy, this moment, the temperature of lead-containing alloy was 500 degree.
(2) with step (1) gained temperature be 500 the degree liquid lead-containing alloy pour in the nickel-base alloy system screen mold cavity;
(3) cooling: in nickel-base alloy system screen mould, constantly charge into the gasified water cooling that temperature is 160 degree;
(4) demoulding: when lead-containing alloy be cooled to 200 the degree, be solid-state, take out screen.
It is following that the percentage by weight of composition and each composition of nickel-base alloy of screen mould is processed in
: nickel: 86%, and manganese: 0.5%, chromium: 0.25%, titanium: 0.15%, carbon: 0.14%, all the other are iron.
Be the superiority of proof present embodiment, the inventor tests, as follows:
(1) to the experiment of product: experiment is divided into three groups, i.e. A group, B group, C group; The screen mould of A group adopts the nickel-base alloy system screen mould in the present embodiment, and the screen mould of B group adopts cast iron screen mould, and the screen mould of C group adopts steel screen mould; A, B, C carry out 1000 screens preparations respectively for three groups, and it is following that it differs experimental data:
| The parameter group | Yield rate | Product service life | Dimensional stability |
| A | 99.2% | 3.5 year | Well |
| B | 90.5% | 3 years | Well |
| C | 96.1% | 2 years | Difference |
(2) to the experiment of screen mould: three kinds of screen moulds that above-mentioned A group, B group, three groups of C group are adopted carry out the experiment in service life respectively:
| Group | Maximum access times |
| A | 5712 |
| B | 4033 |
| C | 4682 |
Claims (4)
1. grid plate preparation method is characterized in that it may further comprise the steps successively:
(1) prepares liquid lead-containing alloy;
(2) the liquid lead-containing alloy of step (1) gained is poured in the nickel-base alloy system screen mold cavity;
(3) cooling: adopt the gasified water cooling;
(4) demoulding;
The percentage by weight of composition and each composition of nickel-base alloy of processing the screen mould is following: nickel: 80-90% weight, and manganese: 0.2-1.0% weight, chromium: 0.2-0.5%, titanium: 0.1-0.25%, carbon: 0.03-0.14%, all the other are iron.
2. a kind of grid plate preparation method according to claim 1 is characterized in that, the percentage by weight of composition and each composition of nickel-base alloy of processing the screen mould is following: nickel: 86% weight; Manganese: 0.5% weight, chromium: 0.25%, titanium: 0.15%; Carbon: 0.06%, all the other are iron.
3. a kind of grid plate preparation method according to claim 1 is characterized in that, the process of step (1) is following:
A, elder generation obtain raw material by weight percentage: calcium: 0.07-0.15%, and aluminium: 0.016-0.04%, bismuth: 0.08-0.26%, silver: 0.1-0.25%, copper: 0.09-0.25%, tin: 1.0-2.0%, all the other are plumbous;
B, aluminium and calcium is put in smelts to fusing insulation in the lead pan;
C, with all the other raw materials be put in be heated to fusing in another crucible and stir after, pour ingot mould into, leave standstill and be cooled to solid-state intermediate alloy, take out;
D, gained intermediate alloy among the step c be put in the lead pan among the step b be heated to fusing, and stir, lead-containing alloy.
4. a kind of grid plate preparation method according to claim 1 is characterized in that, the temperature of gasified water described in the step (3) is that 100 degree are to 180 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102133777A CN101875104B (en) | 2010-06-30 | 2010-06-30 | Grid plate preparation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102133777A CN101875104B (en) | 2010-06-30 | 2010-06-30 | Grid plate preparation method |
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| Publication Number | Publication Date |
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| CN101875104A CN101875104A (en) | 2010-11-03 |
| CN101875104B true CN101875104B (en) | 2012-01-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010102133777A Expired - Fee Related CN101875104B (en) | 2010-06-30 | 2010-06-30 | Grid plate preparation method |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102255067A (en) * | 2011-05-20 | 2011-11-23 | 肇庆理士电源技术有限公司 | Lug cooling device |
| CN102403510B (en) * | 2011-11-15 | 2017-02-15 | 海安华达石油仪器有限公司 | Lead-acid storage battery positive electrode for electric bicycle |
| CN107586995A (en) * | 2017-09-22 | 2018-01-16 | 武汉亿维登科技发展有限公司 | A kind of positive grid of lead-acid accumulator lead-calcium alloy |
| CN108808010A (en) * | 2018-06-12 | 2018-11-13 | 河北超威电源有限公司 | A kind of Moped Scooter positive electrode grid of lead storage battery alloy and preparation method thereof |
| CN110000364A (en) * | 2018-12-24 | 2019-07-12 | 超威电源有限公司 | A kind of quick thermal conductivity metal grid casting die |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1045199A (en) * | 1989-02-25 | 1990-09-05 | 中科院长春应用化学研究所 | The preparation method of slab lattice alloy of lead-acid battery |
| CN1330421A (en) * | 2000-06-19 | 2002-01-09 | 牛金满 | Lattice plate of lead-acid accumulator and its preparing process |
| JP2003346812A (en) * | 2002-05-30 | 2003-12-05 | Japan Storage Battery Co Ltd | Method for manufacturing grid for storage battery |
| CN101237045A (en) * | 2007-02-03 | 2008-08-06 | 江苏双登集团有限公司 | Multi-element alloy for manufacturing grid of lead-acid storage battery |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS58163544A (en) * | 1982-03-19 | 1983-09-28 | Yuasa Battery Co Ltd | Metallic mold for casting lead grid |
| JPH078407B2 (en) * | 1988-02-13 | 1995-02-01 | 日本電池株式会社 | Casting mold |
-
2010
- 2010-06-30 CN CN2010102133777A patent/CN101875104B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1045199A (en) * | 1989-02-25 | 1990-09-05 | 中科院长春应用化学研究所 | The preparation method of slab lattice alloy of lead-acid battery |
| CN1330421A (en) * | 2000-06-19 | 2002-01-09 | 牛金满 | Lattice plate of lead-acid accumulator and its preparing process |
| JP2003346812A (en) * | 2002-05-30 | 2003-12-05 | Japan Storage Battery Co Ltd | Method for manufacturing grid for storage battery |
| CN101237045A (en) * | 2007-02-03 | 2008-08-06 | 江苏双登集团有限公司 | Multi-element alloy for manufacturing grid of lead-acid storage battery |
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| CN101875104A (en) | 2010-11-03 |
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