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CN101864204B - Dedicated high-performance primer of ultraviolet-curing vacuum coating for reflector of automobile lamps - Google Patents

Dedicated high-performance primer of ultraviolet-curing vacuum coating for reflector of automobile lamps Download PDF

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Publication number
CN101864204B
CN101864204B CN201010195657XA CN201010195657A CN101864204B CN 101864204 B CN101864204 B CN 101864204B CN 201010195657X A CN201010195657X A CN 201010195657XA CN 201010195657 A CN201010195657 A CN 201010195657A CN 101864204 B CN101864204 B CN 101864204B
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acrylate
resin
priming paint
paint according
ultraviolet
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CN101864204A (en
Inventor
吴玉民
戴梁锋
吴年强
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Hipro Polymer Materials Jiangsu Co ltd
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YIXING HONGTAI CHEMICAL CO Ltd
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Abstract

The invention discloses dedicated high-performance primer of an ultraviolet-curing vacuum coating for a reflector of automobile lamps. The primer comprises the following components by percentage: 40% to 80% of base resin, 8% to 50% of auxiliary resin, 10% to 40% of active diluents, 0.5% to 10% of photoinitiator, 0.05% to 8% of promoter and 0% to 50% of solvent. The invention further discloses a novel photo-curing copolymer serving as the base resin for the UV (ultraviolet) primer before the automobile lamp is coated with film. The UV coating prepared from the base resin can be directly sprayed and photo-cured needing no pre-treatment of BMC (bulk molding compound) substrates and the coated film has the advantages of good adhesion and high resistance to high temperature, thus preventing a reflector surface formed by vacuum aluminization from emitting chromatic light and foaming after being baked at 240 DEG C for 2 hours.

Description

The special-purpose primer of ultraviolet-curing vacuum coating of a kind of high-performing car lamp reflector
Technical field
The invention belongs to the coating field of new, be specifically related to the special-purpose primer of ultraviolet-curing vacuum coating of a kind of reflector of automobile lamps.
Background technology
The automobile front speculum adopts glass fiber reinforcement unsaturated polyester moulding compound (BMC) injection moulding mostly, for obtaining good specular reflection effect, carry out vacuum aluminum-coated before, need spraying one deck varnish on the BMC base material earlier, the confining surface pore obtains smooth, flat surface.Before 2006, this class varnish of domestic use all is solvent-borne type high-temperature baking baking vanish, but this baking vanish is longer set time, and production efficiency is low, energy consumption is high, and equipment drops into higher.Ultraviolet light polymerization (UV) coating is because of film performance excellence, production efficiency height, energy-saving and environmental protection, economic dispatch advantage, and America and Europe, Japan etc. are incorporated into it in the automobile speculum manufacture craft.At present, domestic many car light manufacturing concern has begun to attempt this technology, but this class import UV coating price costliness.Therefore, car light manufacturing concern presses for domestic enterprise and produces similar UV coating.And this kind UV coating key point be select BMC had adhere to, can resistant to elevated temperatures resin, do not see the report that associated resin is arranged in the documents and materials at present.
Summary of the invention
The purpose of this invention is to provide the special-purpose primer of ultraviolet-curing vacuum coating of a kind of high-performing car lamp reflector, this UV coating does not need the BMC base material is carried out pre-treatment, directly sprays posterior photocuring, gained film adhesive excellence, resistance to elevated temperatures is good, toasts phenomenons such as can not occurring sending out color foaming in 2 hours down in 240 ℃ behind the vacuum aluminum-coated formation mirror surface.
Another object of the present invention provides a kind of novel photocureable polymer, its as vehicle lamp coating before with the matrix resin of UV priming paint, can make UV coating have the performance of above-mentioned excellence.
Purpose of the present invention can reach by following measure:
The special-purpose primer of ultraviolet-curing vacuum coating of a kind of high-performing car lamp reflector, the composition of this priming paint and quality proportioning are as follows:
Matrix resin 40~80%, preferred 50~60%,
Assisted resin 8~50%, preferred 8~20%,
Reactive thinner 10~40%, preferred 10~25%,
Light trigger 0.5~10%, preferred 1~5%,
Auxiliary agent 0.05~8%, preferred 0.05~1%,
Solvent 0~50%, preferred 1~15%
Above-mentioned each component sum is 100%.
Wherein said matrix resin is for being monomer polymerization and by the acrylic acid-grafted polymkeric substance that forms with isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate.
The preparation method of matrix resin is: with isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate is monomer, with the Diisopropyl azodicarboxylate is initiator, synthetic segmented copolymer under solution polymerization, and then with acrylic acid-grafted on it.Wherein solution polymerization temperature is 75~95 ℃, and solution polymerization solvent is a toluene; The graft reaction temperature is 90~100 ℃, also adds catalyzer tetramethyl ammonium chloride and MEHQ during graft reaction.
The mol ratio of each monomer isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate is 13~8: 5~8 in the matrix resin: 1~5: 1, and the mol ratio of vinylformic acid and glycidyl methacrylate is 0.8~1.2: 1; The weight-average molecular weight of matrix resin is 10000~100000, and is preferred 10000~50000, more preferably 10000~40000.
At least a in the urethane acrylate of the optional urethane acrylate of described assisted resin, epoxy acrylate, acrylic acid oligomer ester, silicon modification, the fluorine-silicon modified acrylic ester oligomer.
Described reactive thinner is Hydroxyethyl acrylate (HEA), hydroxyethyl methylacrylate (HEMA), isobornyl acrylate (IBOA), propylene glycol diacrylate (DPGDA), 1,6 hexanediol diacrylate (HDDA), tricyclic decane dimethanol diacrylate (DCPDA), tripropylene glycol diacrylate (TPGDA), Viscoat 295 (TMPTA), three (2-hydroxyethyl) tricarbimide triacrylates (THEICTA), tetramethylol methane tetraacrylate (PETA), Dipentaerythritol five acrylate (DPPA), dipentaerythritol acrylate (DPHA), the alkoxide acrylate, at least a in the inorganic-organic hybridization material.
Described light trigger is 1-hydroxyl-cyclohexyl-phenyl ketone (Irgacure 184), 2-hydroxy-2-methyl-1-phenyl-1-acetone (Darocur 1173), 2-methyl isophthalic acid-(4-(methylthio group) phenyl)-2-morpholinyl-1-acetone (Irgacure 907), 2; 4, at least a in 6-trimethylbenzoyl-diphenyl phosphine oxide (TPO), benzophenone (BP), isopropyl thioxanthone (ITX), benzophenone (BP), the reactive amines.
Described auxiliary agent is a flow agent, can be selected from: at least a in polydimethylsiloxane, fluorine modified polyorganosiloxane, polyether-modified polysiloxane copolymer, polyester-modified polysiloxanes multipolymer, (methyl) acrylic polymer, the fluorin modified crylic acid ester.
At least a in the optional ethyl acetate of described solvent, propyl acetate, butylacetate, acetone, butanone, methyl iso-butyl ketone (MIBK), pimelinketone, diisobutyl ketone, toluene, dimethylbenzene, methyl alcohol, ethanol, propyl alcohol, isopropylcarbinol, ethylene glycol ethyl ether, butyl glycol ether, ethyl cellosolve acetate, propylene glycol monomethyl ether, the methylcarbonate.
A key of the present invention is to synthesize a kind of novel block photocureable polymer (to be called for short IBHG, synthetic route is seen formula 1), as the main resin of speculum with priming paint, it is the special-purpose primer of ultraviolet-curing vacuum coating resin of high-performing car lamp reflector, this resin is with isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate are monomer polymerization and by the acrylic acid-grafted polymkeric substance that forms, each monomer isobornyl methacrylate wherein, butyl acrylate, the mol ratio of Hydroxyethyl acrylate and glycidyl methacrylate is 13~8: 5~8: 1~5: 1, and the mol ratio of vinylformic acid and glycidyl methacrylate is 0.8~1.2: 1; The weight-average molecular weight of this resin is 10000~100000.
This resin polarity is very low, can be well attached on the BMC material, and resistance to elevated temperatures is fabulous, and its heat decomposition temperature is more than 300 ℃.This block polymer gets by the radical polymerization of several function monomers, and wherein, isobornyl methacrylate (IBOMA) gives resin low polarity, by having ring-type thereon, can improve the hardness and the high thermal resistance of resin again; Butyl acrylate (BA) is the snappiness that is used for regulating resin; Hydroxyethyl acrylate (HEA) polarity is higher, strengthens adhering to of resin and vacuum-coating; Glycidyl methacrylate (GMA) provide active site, makes vinylformic acid (AA) grafting on it, the function of giving resin ultraviolet light curable.Behind each monomer polymerization and resin on the basis of having given full play to each advantage, further make by the UV coating that with IBHG is matrix resin to have more excellent performance.
Figure GDA0000047364510000041
The synthetic method of IBHG resin is as follows: resin synthesizes in the reaction vessel that agitator, reflux exchanger, constant pressure funnel and thermometer are housed and carries out, and feeds nitrogen simultaneously, avoids the oxygen resistance.Reaction vessel is placed water bath with thermostatic control, add toluene, be heated to the required temperature of polyreaction as solvent.Then IBOMA, BA, HEA, GMA monomer and AIBN initiator are mixed to join in the constant pressure funnel slow being added in the reaction vessel.React for some time again after adding, make the monomer primitive reaction complete.Get the AA of or close mole number identical again, add tetramethyl ammonium chloride, MEHQ, then mixed solution is joined in the good multipolymer of above-mentioned reaction, at a certain temperature reaction respectively as catalyzer and stopper with GMA.
Adopt IBHG resin UV coating prepared of the present invention, adhere to have well on the base material BMC in difficulty and adhere to, do not need the BMC base material is carried out pre-treatment, directly sprays posterior photocuring, gained film adhesive excellence, resistance to elevated temperatures is good, toasts phenomenons such as can not occurring sending out color foaming in 2 hours down in 240 ℃ behind the vacuum aluminum-coated formation mirror surface.
Embodiment
With specific examples the present invention is further elaborated below, only is used for explanation, do not limit scope of invention.
1, the IBHG resin is synthetic
Get 222.3gIBOMA, 88.4gBA, 34.8gHEA and 14.2gGMA respectively, add the 5.4g Diisopropyl azodicarboxylate, transfer in the constant pressure funnel after mixing as initiator.Take by weighing 144g toluene and join in the four-hole boiling flask, be placed in 85 ℃ of water-baths, assembling condensation, whipping appts, logical nitrogen is heated to 85 ℃, under agitation drips of solution in the constant pressure funnel is added in the four-hole boiling flask, treat drips of solution add after insulation reaction 3h again.Get 3.6g vinylformic acid, 0.036g tetramethyl ammonium chloride, the mixing of 0.018g MEHQ again, use the 15g acetic acid ethyl dissolution, join in the four-hole boiling flask, react 2.5h down at 95 ℃.Final product IBHG-I detects its performance after filtering, and acid number is 7.4mgKOH/g, and weight-average molecular weight is 24510.
Get 212.5gIBOMA, 85.3gBA, 36.8gHEA and 14.2gGMA respectively, add the 5.4g Diisopropyl azodicarboxylate, transfer in the constant pressure funnel after mixing as initiator.Take by weighing 144g toluene and join in the four-hole boiling flask, be placed in 87 ℃ of water-baths, assembling condensation, whipping appts, logical nitrogen is heated to 87 ℃, under agitation drips of solution in the constant pressure funnel is added in the four-hole boiling flask, treat drips of solution add after insulation reaction 3h again.Get 3.9g vinylformic acid, 0.036g tetramethyl ammonium chloride, the mixing of 0.018g MEHQ again, use the 15g acetic acid ethyl dissolution, join in the four-hole boiling flask, react 2.5h down at 96 ℃.Final product IBHG-II detects its performance after filtering, and acid number is 7.5mgKOH/g, and weight-average molecular weight is 26620.
2, primer base
Embodiment 1
The mass percent prescription of the special-purpose primer of ultraviolet-curing vacuum coating of a kind of reflector of automobile lamps: IBHG-I 60%, phenolic aldehyde epoxy acrylate 10%, and TMPTA 20%, DPHA 5%, Irgacure 1842%, flow agent polydimethylsiloxane 0.1%, methyl iso-butyl ketone (MIBK) 2.9%.
Promptly get priming paint after above-mentioned each component mixed.
Embodiment 2
The mass percent prescription of the special-purpose primer of ultraviolet-curing vacuum coating of a kind of reflector of automobile lamps: IBHG-I 65%, urethane acrylate 10%, and TMPTA 10%, THEICTA 10%, Darocur1173 2%, flow agent fluorine modified polyorganosiloxane 0.1%, methyl iso-butyl ketone (MIBK) 2.9%.
Embodiment 3
The mass percent prescription of the special-purpose primer of ultraviolet-curing vacuum coating of a kind of reflector of automobile lamps: IBHG-II 65%, fluorine-silicon modified acrylic ester oligomer 10%, PETA 15%, Darocur 1,173 2%, the polyether-modified polysiloxane copolymer 0.1% of flow agent, methyl iso-butyl ketone (MIBK) 7.9%.
Embodiment 4
The mass percent prescription of the special-purpose primer of ultraviolet-curing vacuum coating of a kind of reflector of automobile lamps: IBHG-II 50%, epoxy acrylate 8%, PETA 7%, DPHA 5%, Darocur 1,173 2%, flow agent polyester-modified polysiloxanes multipolymer 0.1%, butylacetate 20%, ethyl acetate 11.9%.
Phenolic aldehyde epoxy acrylate, epoxy acrylate are respectively the 625C-45,6233 of Changxing, Taiwan company in the above-mentioned prescription, and urethane acrylate is the CN965 of Sartomer company, and the fluorine-silicon modified acrylic ester oligomer is the 347-1 of the two key chemical industry in Taiwan.
3, performance test
The MC material is after oil removing, dedusting, and with the spraying of the priming paint of above-mentioned prescription thereon, the control thickness is at 12-16um, and infrared again levelling 5 minutes is 900-1000mj/cm at the UV energy 2Following curing is carried out vacuum aluminum-coatedly then, detects its performance.
Figure GDA0000047364510000061
Existing UV coating is high temperature resistant to be 200 ℃, solidifies energy greater than burnt every square centimeter of 3000 millis; And all anti-240 ℃ of high temperature of this product solidify energy all less than burnt every square centimeter of 2300 millis.

Claims (10)

1. the special-purpose primer of ultraviolet-curing vacuum coating of a high-performing car lamp reflector is characterized in that the composition of this priming paint and quality proportioning are as follows:
Matrix resin 40~80%
Assisted resin 8~50%
Reactive thinner 10~40%
Light trigger 0.5~10%
Auxiliary agent 0.05~8%
Solvent 0~50%
Wherein said matrix resin is for being monomer polymerization and by the acrylic acid-grafted polymkeric substance that forms with isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate; The mol ratio of each monomer isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate is 13~8: 5~8: 1~5: 1, and the mol ratio of vinylformic acid and glycidyl methacrylate is 0.8~1.2: 1.
2. priming paint according to claim 1, the preparation method who it is characterized in that described matrix resin is: with isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate is monomer, with the Diisopropyl azodicarboxylate is initiator, synthetic segmented copolymer under solution polymerization, and then with acrylic acid-grafted on it.
3. priming paint according to claim 2 is characterized in that the solution polymerization temperature is 75~95 ℃, and solution polymerization solvent is a toluene; The graft reaction temperature is 90~100 ℃, also adds catalyzer tetramethyl ammonium chloride and stopper MEHQ during graft reaction.
4. priming paint according to claim 1 and 2, the weight-average molecular weight that it is characterized in that described matrix resin is 10000~100000.
5. priming paint according to claim 1 is characterized in that described assisted resin is selected from least a in the origoester acrylate of the urethane acrylate of urethane acrylate, epoxy acrylate, acrylic acid oligomer ester, silicon modification, silicon modification.
6. priming paint according to claim 1, it is characterized in that described reactive thinner is selected from Hydroxyethyl acrylate, hydroxyethyl methylacrylate, isobornyl acrylate, propylene glycol diacrylate, 1,6 hexanediol diacrylate, tricyclic decane dimethanol diacrylate, tripropylene glycol diacrylate, Viscoat 295, three (2-hydroxyethyl) tricarbimide triacrylate, tetramethylol methane tetraacrylate, Dipentaerythritol five acrylate, dipentaerythritol acrylate, the alkoxide acrylate, at least a in the inorganic-organic hybridization material.
7. priming paint according to claim 1; it is characterized in that described light trigger is selected from 1-hydroxyl-cyclohexyl-phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-1-acetone, 2-methyl isophthalic acid-(4-(methylthio group) phenyl)-2-morpholinyl-1-acetone, 2; 4, at least a in 6-trimethylbenzoyl-diphenyl phosphine oxide, benzophenone, isopropyl thioxanthone, benzophenone, the reactive amines.
8. priming paint according to claim 1, it is characterized in that described auxiliary agent is a flow agent, be selected from least a in polydimethylsiloxane, fluorine modified polyorganosiloxane, polyether-modified polysiloxane copolymer, polyester-modified polysiloxanes multipolymer, (methyl) acrylic polymer, the fluorin modified crylic acid ester.
9. priming paint according to claim 1 is characterized in that described solvent is selected from least a in ethyl acetate, propyl acetate, butylacetate, acetone, butanone, methyl iso-butyl ketone (MIBK), pimelinketone, diisobutyl ketone, toluene, dimethylbenzene, methyl alcohol, ethanol, propyl alcohol, isopropylcarbinol, ethylene glycol ethyl ether, butyl glycol ether, ethyl cellosolve acetate, propylene glycol monomethyl ether, the methylcarbonate.
10. the special-purpose primer of ultraviolet-curing vacuum coating resin of a high-performing car lamp reflector, it is characterized in that this resin is for being monomer polymerization and by the acrylic acid-grafted polymkeric substance that forms with isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate, wherein the mol ratio of each monomer isobornyl methacrylate, butyl acrylate, Hydroxyethyl acrylate and glycidyl methacrylate is 13~8: 5~8: 1~5: 1, and the mol ratio of vinylformic acid and glycidyl methacrylate is 0.8~1.2: 1; The weight-average molecular weight of this resin is 10000~100000.
CN201010195657XA 2010-06-09 2010-06-09 Dedicated high-performance primer of ultraviolet-curing vacuum coating for reflector of automobile lamps Expired - Fee Related CN101864204B (en)

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