Aeration rotary brush
Technical field
The present invention be to water treatment with the improvement of aeration rotary brush, relate in particular to that a kind of plug-flow ability is strong, energy consumption is low, the aeration rotary brush of high oxygenation, long service life.
Background technology
Change brush since rotating speed relatively than the rotating disk height, being used for water treatment, to have a plug-flow flow velocity fast, the oxygen-transfer efficiency height, this is its advantage, but energy consumption is relatively than the rotating disk height, dynamic efficiency is low, and restricted by blade strength, diameter generally is no more than 1 meter, so the relative rotating disk of operating depth is more shallow, operating depth generally is no more than 3.5 meters, and this is its deficiency.Prior art aeration rotary brush, basic structure comprise the center hub axle sleeve and be fixed on the commentaries on classics brush blade of wheel hub axle sleeve circumference uniform distribution, and the typical case is as described in Chinese patent CN2175226, the CN2216524.People further improve to change the brush oxygenation capacity, have done some improvement to changeing the brush blade, and for example the described commentaries on classics brush of Chinese patent CN2425920 blade is provided with groove in the middle of leaf cross-section; The shearing blade of the disclosed transverse axis brush aeration of Chinese patent CN2157188 machine, zigzag structure is adopted in its both sides.But no matter which kind of blade done improve, it all is straight structure without exception that blade is brushed in existing commentaries on classics, has all changed since the invention of rotation brush, has become the popular one-tenth of industry.
The straight structure blade, high rotating speed changes in the water fast when aeration is worked, and the blade whole plane strikes waters, not only to go into water resistance big for blade, increased power consumption, starting current and running current are all bigger, and this also is to cause dynamic efficiency to be usually less than a reason of rotating disk; And the water surface is big to the blade surging force, and long time continuous working causes the metal blade bending easily, fractures at last, and shorten work-ing life, increased the maintain and replace workload; Secondly, the straight blades running resistance is big, and rotating speed can not improve (existing the highest 72 rev/mins), therefore is difficult to improve oxygen-transfer efficiency again.Besides, straight blades is little to bottom plug-flow ability, thereby operating depth is more shallow relatively, 1 meter long blade for example, and maximum operating water depth is no more than 3.5 meters.For this reason, people for example are generally about 3 meters in brush aeration device downstream usually flow deflector are set, and increase bottom velocity by reducing surface velocity.Though increased bottom velocity and increased operating depth yet flow deflector is set, also can improve oxygenation capacity, but set up flow deflector and can worsen flow condition, test shows increases flow deflector need increase the 15-30% power consumption, thereby dynamic efficiency does not only improve, descend to some extent on the contrary, therefore actual and uneconomical.
In addition, existing commentaries on classics brush blade all adopts metal blade without exception and separates with the wheel hub axle sleeve, adopting bolt to be fastened on hub spindle during installation puts, this structure not only leaf weight is relatively large, cause commentaries on classics brush operating load big, the operation power demand is also big, and this also is another not high reason of its dynamic efficiency; And blade installation workload is big piecewise, difficulty is high, the long-play vibration that strikes waters also causes bolt looseness easily, comes off at last, need to replenish increases, and has also increased the maintain and replace workload.Therefore still having is worth improved place.
Summary of the invention
The object of the invention is to overcome the deficiency of above-mentioned prior art, provides a kind of running resistance little, and the plug-flow ability is strong, power efficiency of oxygen supply height, the aeration rotary brush of long service life.
Another purpose of the present invention is to provide a kind of blade to be with the wheel hub axle sleeve to fixedly connected, need not to install separately, save the aeration rotary brush of installation workload greatly.
The present invention's first purpose realizes, the main improvement is to make existing straight blades into crooked arc, crooked arc shaped blade changes water surface mode over to by arc convex and turns round when operation, blade is to be pressed into the water surface with the arc convex vertex gradually to its both sides like this, not only entry is little to the blade resistance, and the arcuate structure blade is strong to the effect of current plug-flow, can strengthen operating depth, the equal length blade can improve the about 10-15% of operating depth.Specifically, aeration rotary brush of the present invention comprises that center hub axle sleeve and circumference uniform distribution change the brush blade stretching out of putting of hub spindle, is characterized in that said commentaries on classics brush blade is crooked arc.
Changeing the brush blade and be crooked arc, can be circular arc, also can be volution or involute-type, can also be other crooked arcs.Sinuousness also can optic lobe sheet diameter and is changed.
In addition, for further improving oxygen-transfer efficiency, the present invention is a kind of more preferably to be shaped on alternate pit at blade surface and/or side, carrying more air by pit on the blade enters in the water, when producing the water surface its pit again portability part water droplet throw to air, the increase water droplet contacts with air, and the blade surface pit also helps stoping underwater bubble to skid off along the blade smooth surface in addition, and these have all increased to the dissolved oxygen in water amount.The alternate pit in surface and/or two sides, according to material and preparation method, various ways can be arranged, for example only being to change the brush blade surface pit is arranged, also can only be that the blade two sides have pit, can also be both combinations, the alternate pit of blade surface, can be the face that changes the water surface over to, also can be the face that produces the water surface, and perhaps two all are provided with alternate pit.The blade surface pit is looked material and making method, and can be and be used to lead to, also can be blind hole.Alternate pit shape, not limitting can be various geometrical shapies.
Change the brush blade and its two sides can also be made rule or irregular sawtooth or wave structure, to the shearing action of water, improve the dissolved oxygen ability when increase changes over to and produces.Particularly axial adjacent row's blade staggered arrangement more can improve the dissolved oxygen effect of shearing.
Go into water resistance and/or improve the anti-intensity that fractures of blade for further reducing to change the brush blade, blade one or two can also be provided with stiffening web, and the stiffening web shape is a kind of better to be the structure of selecting more to help improving dissolved oxygen, for example protruding indent arc.
Change brush for the relative length of blade, can also be provided with between blade one or above connection stiffening web, for example the ring stiffening web connects the setting of adjacent blades stiffening web, also helps the inboard bubble of minimizing stiffening web and overflows, and also can improve oxygenation capacity.
Resist the ability that fractures for strengthening the blade afterbody, and improve the dissolved oxygen effect, the present invention is a kind of better to be that the blade afterbody is provided with the projection reinforcement, the existence of this projection simultaneously, in the time of can also stopping partly that changeing dataller does, bubble skids off along blade surface, thereby has improved the dissolved oxygen effect.
The present invention's second purpose realizes, described commentaries on classics brush adopts for example resin base fortifying fibre compression molding of macromolecular material, can make each blade of commentaries on classics brush become whole syndeton with the wheel hub axle sleeve, install and fix the blade trouble when brush is installed one by one thereby omit to change, and also can avoid blade in use to cause coming off because of joint bolt is loosening.The preferred resin base fortifying fibre that adopts among the present invention, main purpose is to change the brush blade strength for strengthening, make mold pressing change the existing rigidity preferably of brush blade, also has snappiness preferably, can guarantee to change the brush long term operation and blade frangibility not, certainly satisfying other macromolecular materials of intensity neither use, for example ultrahigh molecular weight polyethylene(UHMWPE) inner lining reinforcement cage compression molding.The technician understands that because of this each commentaries on classics brush blade and the whole syndeton of wheel hub axle sleeve, and integral body of nonessential finger can be big or small according to changeing brush, can be two involutory compositions, or combination formed more than two, and this does not influence effect of the present invention and realizes.Said compression molding is just considered from production efficiency, and obviously other modes of production also are to make integrally-builtly, also should belong to protection domain of the present invention.
Aeration rotary brush of the present invention, owing to adopt the crooked arc shaped blade that is different from prior art, change brush and change the water surface fast over to, blade is pressed into to both sides gradually by the arc convex vertex, and blade is entry gradually, it is little to water surface resistance to change the brush blade, reduce the blade entry greatly and reached running resistance in water, not only reduced idle work consumption, reduced the operation energy consumption height, and effectively prevent blade long-time running distortion and fracture, improve work-ing life.Particularly, arcuate structure blade same diameter has improved oxygenation capacity than straight blade length lengthening; The water dumping effect of crooked arc blade tip, also increased the effect of bottom water flow plug-flow, thereby improved bottom velocity, change the brush plug-flow depth of water through experimental observation with 1 rice diameter and can reach 4 meters, improve the about 10-15% of operating depth, remedied the more shallow relatively deficiency of the existing commentaries on classics brush plug-flow depth of water, in addition, the flow velocity raising has also improved vapour ducks in drink the residence time, has also improved oxygenation capacity; In addition, identical commentaries on classics brush diameter, the arc shaped blade running resistance is little, can improve rotating speed with power, for example is increased to 100 rev/mins, is favourable to improving power efficiency of oxygen supply also; And can omit flow deflector, also reduce operation energy consumption, can improve power efficiency of oxygen supply; These all show the flat sided straight blade and have improved power efficiency of oxygen supply and oxygenation capacity.Blade surface and/or two sides are provided with alternate pit, blade side sawtooth or wave structure, upstream face arc or indent arc stiffening web have increased blade entry area, the blade tip bulge-structure, connect reinforcing rib structure between adjacent blades, the oxidation effect of raising function is all arranged, thereby have high relatively oxygen-transfer efficiency and power efficiency of oxygen supply than the prior art aeration rotary brush.Aeration rotary brush of the present invention, owing to adopted the measure of multiple raising dissolved oxygen, thus significantly improved oxygenation capacity and oxygen-transfer efficiency than prior art.In addition, change brush and adopt the macromolecular material compression molding, can make each blade of commentaries on classics brush become whole syndeton with the wheel hub axle sleeve, thereby omit to change and install and fix the blade trouble when brush is installed one by one, save settling time and difficulty, and also can avoid blade in use to cause coming off because of joint bolt is loosening; Pit and side sawtooth or wave making on the blade face have also been simplified in the mold pressing preparation; And brush is changeed in the macromolecular material mold pressing can also reduce commentaries on classics brush weight, helps energy-saving run; Mold pressing is produced and has also been improved production efficiency greatly.
Below in conjunction with eight specific embodiments; the present invention is further understood in exemplary illustration and help; but the embodiment detail only is for the present invention is described; do not represent the present invention to conceive whole technical schemes down; therefore should not be construed as the technical scheme qualification total to the present invention, some do not depart from the unsubstantiality of the present invention's design and change In the view of the technician; for example simple the change or replacement of technical characterictic to have same or similar technique effect all belongs to protection domain of the present invention.
Description of drawings
Fig. 1 is the aeration rotary brush first example structure synoptic diagram of the present invention.
Fig. 2 is Fig. 1 side-looking structural representation.
Fig. 3 is the second embodiment blade A-A schematic cross-section.
Fig. 4 is the 3rd embodiment blade A-A schematic cross-section.
Fig. 5 is the 4th embodiment blade A-A schematic cross-section.
Fig. 6 is the 5th embodiment aeration rotary brush structural representation.
Fig. 7 is the 6th embodiment aeration rotary brush blade construction synoptic diagram.
Fig. 8 is the 7th embodiment aeration rotary brush blade construction synoptic diagram.
Fig. 9 is the 8th embodiment aeration rotary brush blade tip B structure for amplifying synoptic diagram.
Figure 10 is an aeration rotary brush dissolved oxygen in water synoptic diagram of the present invention.
Embodiment
Embodiment 1: referring to Fig. 1,2, aeration rotary brush of the present invention is molded into symmetrical two involutory compositions by galss fiber reinforced resin.Its transfer brush blade 1 is crooked arc, and with interior threaded 2 whole connections of wheel hub axle sleeve, there is alternate pit 3 each blade two sides.During the aeration operation arc convex is changed in the water.
Embodiment 2: referring to Fig. 3, as embodiment 1, commentaries on classics brush blade changes water surface face (arc convex) over to arc convex stiffening web 4.
Embodiment 3: referring to Fig. 4, as embodiment 1, commentaries on classics brush blade changes water surface face (arc convex) over to indent arc protruding reinforcing rib 5.
Embodiment 4: referring to Fig. 5, as embodiment 1, commentaries on classics brush blade produces water surface face (arc-shaped concave) has projection to strengthen flat muscle 6.
Embodiment 5: referring to Fig. 6, as embodiment 1, changeing 1 in each blade of brush has the reinforcement of connection annulus muscle 7.
Embodiment 6: referring to Fig. 7, as embodiment 1 or 5, change brush blade two sides indention 8, axial adjacent row's blade is staggered.
Embodiment 7: referring to Fig. 8, as embodiment 1 or 5, changeing brush blade two surfaces has alternate pit 9.
Embodiment 8: referring to Fig. 9, embodiment changes the brush blade and does not hold concave side that projection 10 is arranged as described above, can stop molten gas bubble outwards to overflow along blade surface during aeration work.
To those skilled in the art; under this patent design and specific embodiment enlightenment; some distortion that can directly derive or associate from this patent disclosure and general knowledge; for example those of ordinary skills will recognize also and can adopt additive method; or the substituting of known technology commonly used in the prior art; and the mutual various combination between feature; for example change brush and can be an integral body or by combination more than two; or adopt other molding modes; changeing brush can also adopt other resin base fortifying fibres or other macromolecular materials to make; also can be to be connected with wheel hub axle sleeve bolting as the prior art metal blade; and combination mutually between feature; or the like these unsubstantialities change; can be employed equally; can both realize and basic identical function of the foregoing description and effect, launch for example no longer one by one to describe in detail, all belong to this patent protection domain.