Background technology
The generation of static is relevant with several factors, and the thin-film material (card-protecting film) that film coating industry uses is very easy to produce static, if can not in time eliminate static, not only affects easily the quality and performance of product, even can can't normally produce.The mode that static is eliminated at present film coating industry employing has: a. static elimination bar: the instantaneous electrostatic efficiency that goes is obvious, in case rear road is cut, can be produced larger static again when cutting into sheet material, can only be used as and take precautions against potential safety hazard in the production.Cost is too high, can not get desirable effect; B. static rope: once popular on the market, substantially there is not effect but be used for film coating industry; C. antistatic particle: by melt extrude add with EVA in, form the molecular layer of ASA at EVA surface outermost layer, go electrostatic efficiency obvious, but restrained the application performance of filming, peel strength reduces greatly, directly causes product defective; D. Xelminator: identical with the result of use of static elimination bar, cost is high, and power consumption is large, and it is undesirable to eliminate electrostatic efficiency; E. some homemade indigenous methods are cured the symptoms, not the disease, and do not reach the elimination electrostatic efficiency.
Summary of the invention
The objective of the invention is the deficiency for above-mentioned existing film coating industry neutralizing method, a kind of novel method for effectively eliminating static electricity in film coating industry is provided.
The object of the present invention is achieved like this, and novel method for effectively eliminating static electricity in film coating industry is characterized in that comprising the steps:
1) preparation static liquid, static liquid is mixed by antistatic solution, organic retarder thinner, and static liquid components by weight percent ratio is: antistatic solution 5-10 part, organic retarder thinner (ethanol) 90-95 part;
2) be equipped with device for coating, by guide roller 1,2, coating rubber roll 3,4, circulation liquid-adding device, motor, control electronic box form soaking coating appts, and soaking coating appts is added between the set composite and ultra-violet curing case that is coated with device for coating in the film production line;
3) static liquid is added in the reservoir of circulation liquid-adding device, the card-protecting film of static liquid to be coated with is entered between the coating rubber roll 3,4 by guide roller 1,2 guiding, coating rubber roll 3 is by motor-driven, card-protecting film is carried to design direction, in the process of running, the circulation liquid-adding device starts, and the static liquid inside the reservoir is transported to coating rubber roll 3,4 gap locations, coating rubber roll 4 left and right adjusting control static liquid coating amount is transferred on the card-protecting film coating of coating rubber roll 4;
4) will scribble and be transported to specified location after the card-protecting film drying machine oven dry coat side of static liquid and carry out rolling.
The present invention adopts soaking coating appts, this device is to be added on the set composite of device for coating and the cover embedded device between the ultra-violet curing case, as shown in Figure 1, guide roller 1,2 play guide effect, card-protecting film enters into coating rubber roll 3, between 4, coating rubber roll 3 is by motor-driven, card-protecting film is carried to design direction, in the process of motion, the circulation liquid-adding device starts, the static liquid of reservoir the inside is transported to coating rubber roll 3,4 gap locations, but coating rubber roll 4 left and right adjusting, purpose is the liquid coating amount of control coating rubber roll 4, thereby allows coating rubber roll 4 coatings transfer on the card-protecting film, and static liquid is crossed at most at gap location and spilt in the reservoir from the both sides, slit, be transported to the place, slit by peristaltic pump pumps again, form the circulation liquid feeding, after the final drying machine of filming is again out dried coat side, be transported to the specified location rolling.
Technique of the present invention is advanced, and equipment is simple, destatics effective.The main component of static liquid is quaternary amine, the mixed solvent such as cationic surfactant, mixture, water white transparency, the surface-coated amount is few, do not affect originally speciality of main material, light transmission is good, after evenly the auxiliary agents such as adding organic diluent, adhesion promoter, defoamer mix in specific proportions simultaneously, can improve workability and the physical and mechanical properties of product.
The present invention with the mode production rolling of dip coated after obvious imperceptible static, make through later process and to extract test behind the sheet material, only about 0.01KV, electrostatic induction intensity is low for the static potential energy of product.Extract the test that some samples carry out physical and mechanical properties, all be not subjected to the impact of Painting effect, and its main application performance of filming to more be better than not making the product when spending the static program, such as the cohesive force of peel strength and EVA.Be subjected to the impact of extraneous factor little, a. friction: after going the static product to rub for a long time with the things such as fur, silk and this, its static potential energy affects not quite, substantially is not subjected to friction factor and changes electrostatic induction; B. solution: water goes the static product to smear test at this, and its static potential energy impact is little, substantially is not subjected to solution to smear factor and change electrostatic induction; C. ageing: form packing warehouse-in behind the sheet material, places again sample thief test after month, its static potential energy affects still little, substantially is not subjected to friction factor and changes electrostatic induction.Ageing according to the liquid antistatic function, in the situation that does not affect the product correlation properties, this goes electrostatic efficiency to be more than 1 year.
The properties of product data measured data of going static to film: table one (take PET 50mic+EVA 50mic as example).
Table one
Embodiment
The step of novel method for effectively eliminating static electricity in film coating industry:
Preparation static liquid, static liquid is mixed and made into static liquid by antistatic solution 5-10 part, organic retarder thinner (ethanol) 90-95 part process.
Form soaking coating appts by guide roller, coating rubber roll, circulation liquid-adding device, motor, control electronic box, and soaking coating appts is added between the set composite and ultra-violet curing case that is coated with device for coating in the film production line.
The static liquid of above-mentioned preparation is added in the reservoir of circulation liquid-adding device, the card-protecting film of static liquid to be coated with, entered between the coating rubber roll 3,4 by guide roller 1,2 guiding, coating rubber roll 3 makes card-protecting film carry to design direction by motor-driven, in the process of running, the circulation liquid-adding device starts, the static liquid of reservoir the inside is transported to coating rubber roll 3,4 gap locations, coating rubber roll 4 left and right adjusting control static liquid coating amount, thus allow the coating of coating rubber roll 4 transfer on the card-protecting film.
Be transported to specified location after the card-protecting film drying machine oven dry coat side of static liquid and carry out rolling scribbling.