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CN101774013A - Composite grain finer for Mg-Al alloy and preparation method thereof - Google Patents

Composite grain finer for Mg-Al alloy and preparation method thereof Download PDF

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CN101774013A
CN101774013A CN 201010117112 CN201010117112A CN101774013A CN 101774013 A CN101774013 A CN 101774013A CN 201010117112 CN201010117112 CN 201010117112 CN 201010117112 A CN201010117112 A CN 201010117112A CN 101774013 A CN101774013 A CN 101774013A
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CN101774013B (en
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杜军
李文芳
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South China University of Technology SCUT
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Abstract

The invention discloses a composite grain finer for Mg-Al alloy and a preparation method thereof. The composite finer comprises the following components: 50-60 percent of Al, 1-5 percent of C, 5-10.5 percent of Ca or 5-10.5 percent of Sr, and the balance of Mg. The preparation method comprises the following steps of: melting pure Al under 700-800 DEG C, adding Mg-CA or Mg-Sr intermediate alloy according to the formula, and compensating the insufficient Mg with pure Mg to obtain Al-Mg-Ca or Al-Mg-Sr intermediate alloy melt, cooling the melt to 600-650 DEG C, uniformly dispersing graphite powder into the melt by using a semi-solid stirring method, and casting to obtain the composite grain finer. The finer has the advantages of simple preparation method, easy batch production, easy control of the addition amount, no discharge of pollutant and particularly remarkable fining effect for the Mg-Al alloy with low Al content.

Description

用于Mg-Al合金的晶粒复合细化剂及其制备方法 Composite grain refiner for Mg-Al alloy and preparation method thereof

技术领域technical field

本发明涉及一种用于Mg-Al合金的晶粒复合细化剂及其制备方法,具体涉及用于Mg-Al合金的含石墨和碱土金属(Ca或Sr)的高效复合细化剂及其制备方法。The present invention relates to a grain composite refiner for Mg-Al alloy and a preparation method thereof, in particular to a high-efficiency composite refiner containing graphite and alkaline earth metal (Ca or Sr) for Mg-Al alloy and its preparation method Preparation.

背景技术Background technique

镁合金是最轻的金属结构材料,具有比重轻、比强度高、减振性好,而且电磁屏蔽性强,易于回收等优点,被认为是二十一世纪最富开发和应用潜力的“绿色”材料。但是,相对于钢铁材料,镁合金材料的力学性能还是较低,进一步提高其强度、塑性和韧性对于镁合金的推广运用非常重要。众所周知,晶粒细化是改善金属材料强韧性的重要途径,且对于镁合金,晶粒大小对其强塑性的影响比其他晶体结构的合金更为显著,同时经晶粒细化还可显著改善镁合金的组织致密性。因此,通过晶粒细化技术细化镁合金对于生产高性能镁合金制品非常重要。Magnesium alloy is the lightest metal structure material. It has the advantages of light specific gravity, high specific strength, good vibration damping, strong electromagnetic shielding, and easy recycling. It is considered to be the most potential development and application in the 21st century. "Material. However, compared with iron and steel materials, the mechanical properties of magnesium alloy materials are still low, and further improving its strength, plasticity and toughness is very important for the promotion and application of magnesium alloys. It is well known that grain refinement is an important way to improve the strength and toughness of metal materials, and for magnesium alloys, the influence of grain size on its strength and plasticity is more significant than that of alloys with other crystal structures, and grain refinement can also significantly improve the strength and toughness of metal materials. Microstructure compactness of magnesium alloys. Therefore, the refinement of magnesium alloys by grain refinement technology is very important for the production of high-performance magnesium alloy products.

传统的晶粒细化方法,如固态处理、半固态成形以及铸造晶粒细化技术等,都可不同程度地细化镁合金。相对而言,以微量合金化法和碳质孕育剂法为代表的铸造晶粒细化技术具有操作简单、工艺易于控制,成本低廉等优势。其中Zr是Mg晶粒细化最有效的元素,但因Zr与Al极易反应形成化合物Al3Zr使得Zr不能有效细化工业生产中应用最为广泛的Mg-Al系铸造镁合金。在Mg-Al系铸造镁合金细化的微量元素合金化法,碱土金属是最为有效的细化元素,其基本原理是利用碱土金属(Ca和Sr)在镁熔体凝固过程中发生偏析而抑制晶粒生长。但随着合金化元素含量的增加,Mg晶粒的细化程度很快达到饱和,并将生成新的合金相,导致延伸率降低,塑性下降。而碳质孕育剂法主要是利用含C物质在镁熔液中分解产生的C原子与Al化合生成与α-Mg相结构相当,晶格常数相近的Al4C3质点作为形核核心所致。Traditional grain refinement methods, such as solid-state treatment, semi-solid forming, and casting grain refinement techniques, can refine magnesium alloys to varying degrees. Relatively speaking, the casting grain refinement technology represented by the microalloying method and the carbonaceous inoculant method has the advantages of simple operation, easy process control, and low cost. Among them, Zr is the most effective element for grain refinement of Mg, but because Zr reacts easily with Al to form the compound Al 3 Zr, Zr cannot effectively refine the Mg-Al series cast magnesium alloy which is most widely used in industrial production. Alkaline earth metals are the most effective refining elements in the microelement alloying method for the refinement of Mg-Al cast magnesium alloys. grain growth. However, as the content of alloying elements increases, the refinement of Mg grains will soon reach saturation, and new alloy phases will be formed, resulting in a decrease in elongation and plasticity. The carbonaceous inoculant method mainly uses the C atoms produced by the decomposition of C-containing substances in the magnesium melt to combine with Al to form Al 4 C 3 particles with a structure similar to that of α-Mg and a similar lattice constant as the nucleation core. .

由凝固基本理论可知,铸造制品的最终晶粒尺寸主要受以下两方面因素控制:一是晶核的形核能力及其有效晶核的数量;二是溶质元素偏析及其对晶粒生长的抑制能力。晶核形核能力越强,其晶体生长所需的动力学过冷度(Tn)越小;溶质元素的偏析能力越高,其抑制晶粒长大的能力越强。According to the basic theory of solidification, the final grain size of cast products is mainly controlled by the following two factors: one is the nucleation ability of crystal nuclei and the number of effective crystal nuclei; the other is the segregation of solute elements and their inhibition of grain growth ability. The stronger the nucleation ability of crystal nucleation, the smaller the kinetic undercooling (T n ) required for crystal growth; the higher the segregation ability of solute elements, the stronger the ability to inhibit grain growth.

在关于镁合金碳质细化的公开专利中,公开号为CN1410566的中国专利和CN1583327A的专利申请涉及单独利用碳粉(石墨粉)作为碳源并细化镁合金的技术。基于上述复合细化思路,公开号为CN101135013的中国专利公开了含碳和稀土Ce的复合细化剂及其制备方法。文献[Metall.Mater.Trans.,2005:p2669]给出了Ca、Sr和Ce三种元素对Mg晶粒生长的抑制因子分别为11.84、3.51和2.74,与Ca和Sr相比,Ce对Mg晶粒的生长抑制作用相对较低。在上述三个公开专利中,其制备过程均包含铝粉、石墨粉以及镁粉的混合、烘干、压制及其烧结等环节,存在的主要问题是铝粉和镁粉在制备过程中易于氧化,难以准确控制细化剂成分。而公开号为CN1410566的中国专利和公开号为CN1583327的专利申请均仅仅利用碳粉的细化作用,与复合细化相比,其细化作用相对有限。Among the published patents on carbonaceous refinement of magnesium alloys, Chinese patent publication No. CN1410566 and patent application CN1583327A relate to the technology of using carbon powder (graphite powder) alone as a carbon source to refine magnesium alloys. Based on the aforementioned idea of compound refinement, Chinese patent publication No. CN101135013 discloses a compound refiner containing carbon and rare earth Ce and a preparation method thereof. The literature [Metall.Mater.Trans., 2005: p2669] gives that the inhibitory factors of Ca, Sr and Ce to the growth of Mg grains are 11.84, 3.51 and 2.74, respectively. Compared with Ca and Sr, Ce has an The grain growth inhibition is relatively low. In the above three published patents, the preparation process includes the steps of mixing, drying, pressing and sintering of aluminum powder, graphite powder and magnesium powder. The main problem is that the aluminum powder and magnesium powder are easy to oxidize during the preparation process. , it is difficult to accurately control the composition of the refiner. However, the Chinese patent with the publication number CN1410566 and the patent application with the publication number CN1583327 only utilize the thinning effect of carbon powder, and compared with the compound thinning, its thinning effect is relatively limited.

发明内容Contents of the invention

本发明的目的在于克服现有技术的缺陷,提供一种用于Mg-Al合金的晶粒复合细化剂及其制备方法,本发明利用碳和碱土金属(Ca或Sr)复合制备了一种高效的晶粒细化剂。本发明方法针对Mg-Al系合金,将含碳孕育剂法和熔体微量合金化法复合应用,利用Al4C3粒子的高形核能力和合金化元素有效抑制晶粒生长的双重作用,获得了一种新的高效细化方法,本发明的晶粒复合细化剂具有较好的细化效果,特别对于以AZ31为代表的低Al含量的变形镁合金的细化效果尤其显著。The object of the present invention is to overcome the defective of prior art, provide a kind of grain composite refining agent for Mg-Al alloy and preparation method thereof, the present invention utilizes carbon and alkaline earth metal (Ca or Sr) to prepare a compound Efficient grain refiner. The method of the present invention is aimed at the Mg-Al alloy, and the carbon-containing inoculant method and the melt micro-alloying method are combined and applied, and the dual effect of the high nucleation ability of the Al4C3 particles and the effective inhibition of the grain growth of the alloying elements is utilized. A new high-efficiency refinement method is obtained. The grain composite refiner of the present invention has better refinement effect, especially for the refinement effect of wrought magnesium alloys with low Al content represented by AZ31.

本发明的目的通过如下技术方案来实现。The purpose of the present invention is achieved through the following technical solutions.

所选用碳源要求无污染、在制备过程中易分散。而合金元素则要求其具有较高的Mg晶粒生长抑制能力,且不易于与碳源反应。The selected carbon source is required to be non-polluting and easy to disperse during the preparation process. Alloying elements are required to have a higher ability to inhibit the growth of Mg grains, and are not easy to react with carbon sources.

所选用碳源为粒度在8~15μm的石墨粉;The selected carbon source is graphite powder with a particle size of 8-15 μm;

所选用合金元素为碱土金属Ca和Sr,以中间合金的方式加入。The selected alloy elements are alkaline earth metals Ca and Sr, which are added in the form of master alloys.

一种用于Mg-Al合金的晶粒复合细化剂,含有以下成分:Al、C、Mg以及Ca或Sr;各成分的重量百分比为:50~60%Al、1~5%C、5~10.5%Ca或5~10.5%Sr,余量为Mg。A compound grain refining agent for Mg-Al alloy, which contains the following components: Al, C, Mg and Ca or Sr; the weight percentage of each component is: 50-60% Al, 1-5% C, 5% ~10.5% Ca or 5~10.5% Sr, the balance is Mg.

制备本发明所述的用于Mg-Al合金的晶粒复合细化剂的方法,具体包括以下步骤为:The method for preparing the grain compound refiner for Mg-Al alloy according to the present invention specifically comprises the following steps:

(1)在700~800℃下熔化纯Al,按配方加入Mg-Ca或Mg-Sr中间合金,不足的Mg以纯Mg形式加入,获得Al-Mg-Ca或Al-Mg-Sr中间合金熔体;(1) Melt pure Al at 700-800°C, add Mg-Ca or Mg-Sr master alloy according to the formula, add insufficient Mg in the form of pure Mg, and obtain Al-Mg-Ca or Al-Mg-Sr master alloy melt ;

(2)将Al-Mg-Ca或Al-Mg-Sr中间合金熔体冷却至600~650℃,搅拌的同时,按配方缓慢加入石墨粉,再搅拌2~4分钟,得到半固态熔体;(2) Cool the Al-Mg-Ca or Al-Mg-Sr master alloy melt to 600-650°C, while stirring, slowly add graphite powder according to the formula, and then stir for 2-4 minutes to obtain a semi-solid melt;

(3)将半固态熔体浇注,即得本发明晶粒复合细化剂。(3) Pouring the semi-solid melt to obtain the compound grain refiner of the present invention.

所述石墨粉的粒度在8~15μm。The particle size of the graphite powder is 8-15 μm.

步骤(2)所述搅拌的速度均为200~500r/min。The stirring speed in step (2) is 200-500 r/min.

所述配方为本发明晶粒复合细化剂中各成分的重量百分比:50~60%Al、1~5%C、5~10.5%Ca或5~10.5%Sr,余量为Mg。The formula is the weight percentage of each component in the compound grain refiner of the present invention: 50-60% Al, 1-5% C, 5-10.5% Ca or 5-10.5% Sr, and the balance is Mg.

所述石墨粉在搅拌漩涡中心上方加入。The graphite powder was added above the center of the stirring vortex.

本发明复合细化剂使用的方法为:The method that composite refiner of the present invention uses is:

(1)熔化Mg-Al合金,搅拌熔体处理并去除熔渣后保温。为保证细化效果,熔体保温温度需在740~760℃之间。(1) Melt the Mg-Al alloy, stir the melt, remove the slag and keep it warm. In order to ensure the refining effect, the melt holding temperature should be between 740 and 760°C.

(2)往Mg-Al合金熔体中添加上述细化剂块体,其加入量在熔体质量的1.0~1.2%之间。加入量控制的基本原则为保证细化效果的基础上无石墨残留,且无明显的含Ca或Sr的金属间化合物生长。(2) Add the above-mentioned refiner block to the Mg-Al alloy melt, and the added amount is between 1.0-1.2% of the mass of the melt. The basic principle of adding amount control is to ensure that there is no graphite residue on the basis of the refinement effect, and there is no obvious growth of intermetallic compounds containing Ca or Sr.

(3)细化剂加入熔体后保温8~10min后手动人工搅拌,保证石墨粉在Mg-Al熔体中均匀分散促使C与Al生成Al4C3相。搅拌后熔体仍需继续保温10~12min,保证足够的Al4C3颗粒生成并作为Mg晶粒的形核核心。(3) Add the refiner to the melt and keep it warm for 8-10 minutes, then manually stir it to ensure that the graphite powder is evenly dispersed in the Mg-Al melt and promote C and Al to form Al 4 C 3 phase. After stirring, the melt still needs to be kept warm for 10-12 minutes to ensure that enough Al 4 C 3 particles are formed and serve as nucleation cores of Mg grains.

本发明和现有技术相比,具有如下优点和有益效果:Compared with the prior art, the present invention has the following advantages and beneficial effects:

(1)本发明对含Al的镁合金具有较好的细化效果,特别对于低Al含量(≤6%)的Mg-Al合金其细化效果尤其显著。如对于低铝含量的工业生产中应用最为广泛的AZ31合金,与未经细化处理的AZ31合金相比,经复合细化后细化程度可达4~5倍,经细化处理后其强度和延伸率可分别提高20%和40%。(1) The present invention has a good refining effect on Al-containing magnesium alloys, especially for Mg-Al alloys with low Al content (≤6%). For example, for the AZ31 alloy, which is most widely used in industrial production with low aluminum content, compared with the AZ31 alloy without refinement treatment, the refinement degree after compound refinement can reach 4 to 5 times, and its strength after refinement treatment and elongation can be increased by 20% and 40%, respectively.

(2)本细化剂的制备方法简单,可制备出石墨粉均匀分散的Mg-Al合金用细化剂,晶粒细化剂成分易于控制,易于实现工业化批量生产。(2) The preparation method of the refiner is simple, and the refiner for the Mg-Al alloy in which the graphite powder is uniformly dispersed can be prepared. The composition of the grain refiner is easy to control, and it is easy to realize industrialized mass production.

(3)从晶粒细化剂的制备到使用过程,均无污染物排出,属于环保型技术。(3) From the preparation to the use of the grain refiner, no pollutants are discharged, which is an environmentally friendly technology.

(4)经细化处理后,无明显新相生成,不存在新相生成导致塑性降低的问题。(4) After refinement treatment, there is no obvious new phase formation, and there is no problem of plasticity reduction caused by new phase formation.

附图说明Description of drawings

图1为Al-Mg-Ca-C复合晶粒细化剂的XRD分析结果;Fig. 1 is the XRD analysis result of Al-Mg-Ca-C composite grain refiner;

图2为Al-Mg-Sr-C复合晶粒细化剂的XRD分析结果;Fig. 2 is the XRD analysis result of Al-Mg-Sr-C composite grain refiner;

图3为Al-Mg-C晶粒细化剂的XRD图谱;Fig. 3 is the XRD spectrum of Al-Mg-C grain refiner;

图4为Mg-3Al合金未经细化剂处理的金相组织;Fig. 4 is the metallographic structure of Mg-3Al alloy without refiner treatment;

图5为Mg-3Al合金经Al-Mg-C晶粒细化剂处理的金相组织;Fig. 5 is the metallographic structure of Mg-3Al alloy treated with Al-Mg-C grain refiner;

图6为Mg-3Al合金经0.2%Ca细化处理的金相组织;Fig. 6 is the metallographic structure of Mg-3Al alloy through 0.2% Ca refinement treatment;

图7为Mg-3Al合金经0.2%Sr细化处理的金相组织;Fig. 7 is the metallographic structure of Mg-3Al alloy through 0.2% Sr refinement treatment;

图8为Mg-3Al合金经Al-Mg-Ca-C晶粒细化剂处理的金相组织;Fig. 8 is the metallographic structure of Mg-3Al alloy treated with Al-Mg-Ca-C grain refiner;

图9为Mg-3Al合金经Al-Mg-Sr-C晶粒细化剂处理的金相组织;Fig. 9 is the metallographic structure of Mg-3Al alloy treated with Al-Mg-Sr-C grain refiner;

图10为AZ31镁合金未经细化剂处理的金相组织;Figure 10 is the metallographic structure of AZ31 magnesium alloy without refiner treatment;

图11为AZ31镁合金经Al-Mg-C晶粒细化剂处理的金相组织;Figure 11 is the metallographic structure of AZ31 magnesium alloy treated with Al-Mg-C grain refiner;

图12为AZ31合金经0.2%Ca细化处理的金相组织;Fig. 12 is the metallographic structure of AZ31 alloy refined by 0.2% Ca;

图13为AZ31合金经0.2%Sr细化处理的金相组织;Figure 13 is the metallographic structure of AZ31 alloy treated with 0.2% Sr refinement;

图14为AZ31镁合金经Al-Mg-Ca-C晶粒细化剂处理的金相组织;Figure 14 is the metallographic structure of AZ31 magnesium alloy treated with Al-Mg-Ca-C grain refiner;

图15为AZ31镁合金经Al-Mg-Sr-C晶粒细化剂处理的金相组织;Figure 15 is the metallographic structure of AZ31 magnesium alloy treated with Al-Mg-Sr-C grain refiner;

图16为AZ31镁合金合金经不同细化剂处理后的XRD图谱;Figure 16 is the XRD patterns of AZ31 magnesium alloy treated with different refiners;

图17为经不同细化剂处理的AZ31镁合金拉伸应力-应变曲线;Figure 17 is the tensile stress-strain curve of AZ31 magnesium alloy treated with different refiners;

图18为经不同细化剂处理的AZ31镁合金合金的拉伸强度和延伸率;Figure 18 shows the tensile strength and elongation of AZ31 magnesium alloy treated with different refiners;

图19为AZ61镁合金未经细化剂处理的金相组织;Figure 19 is the metallographic structure of AZ61 magnesium alloy without refiner treatment;

图20为AZ61镁合金经Al-Mg-C晶粒细化剂处理的金相组织;Figure 20 is the metallographic structure of AZ61 magnesium alloy treated with Al-Mg-C grain refiner;

图21为AZ61镁合金经Al-Mg-Ca-C晶粒细化剂处理的金相组织;Figure 21 is the metallographic structure of AZ61 magnesium alloy treated with Al-Mg-Ca-C grain refiner;

图22为AZ61镁合金经Al-Mg-Sr-C晶粒细化剂处理的金相组织;Figure 22 is the metallographic structure of AZ61 magnesium alloy treated with Al-Mg-Sr-C grain refiner;

图23为AZ61镁合金合金经不同细化剂处理后的XRD图谱;Figure 23 is the XRD patterns of AZ61 magnesium alloy treated with different refiners;

图24为AZ91镁合金未经细化剂处理的金相组织;Figure 24 is the metallographic structure of AZ91 magnesium alloy without refiner treatment;

图25为AZ91镁合金经Al-Mg-C晶粒细化剂处理的金相组织;Figure 25 is the metallographic structure of AZ91 magnesium alloy treated with Al-Mg-C grain refiner;

图26为AZ91镁合金经Al-Mg-Ca-C晶粒细化剂处理的金相组织;Figure 26 is the metallographic structure of AZ91 magnesium alloy treated with Al-Mg-Ca-C grain refiner;

图27为AZ91镁合金经Al-Mg-Sr-C晶粒细化剂处理的金相组织;Figure 27 is the metallographic structure of AZ91 magnesium alloy treated with Al-Mg-Sr-C grain refiner;

图28为AZ91镁合金合金经不同细化剂处理后的XRD图谱。Figure 28 is the XRD patterns of AZ91 magnesium alloy treated with different refiners.

具体实施方式Detailed ways

为了更好地理解本发明的技术特点,下面结合实施例对本发明作进一步的说明,需要说明的是,实施例并不是对本发明保护范围的限制。In order to better understand the technical characteristics of the present invention, the present invention will be further described below in conjunction with the examples. It should be noted that the examples are not intended to limit the protection scope of the present invention.

实施例1  Al-Mg-Ca-C晶粒复合细化剂的制备Example 1 Preparation of Al-Mg-Ca-C Grain Composite Refiner

本实施例采用纯Al、纯Mg、Mg-30%Ca中间合金以及石墨粉为原材料,制备了Al-Mg-Ca-C晶粒复合细化剂。其中Mg-30%Ca中间合金的制备方法为:将纯镁和纯Ca按质量比7∶3放入低碳钢坩锅,然后放入真空加入炉,抽真空并加热至750℃,经熔化后将坩锅取出并适当搅拌,浇铸入模具即得Mg-30%Ca中间合金。In this example, pure Al, pure Mg, Mg-30% Ca master alloy and graphite powder were used as raw materials to prepare an Al-Mg-Ca-C grain refiner. The preparation method of the Mg-30% Ca master alloy is as follows: put pure magnesium and pure Ca into a low-carbon steel crucible with a mass ratio of 7:3, then put it into a vacuum furnace, vacuumize and heat to 750°C, and melt Finally, the crucible is taken out, stirred properly, and cast into a mold to obtain the Mg-30%Ca master alloy.

Al-Mg-Ca-C晶粒复合细化剂制备方法为:在750℃下熔化55g纯Al,按照配方(Ca8.1%,Al 55%,3%C,其余为Mg)加入27g的Mg-30%Ca中间合金以及15g纯Mg,获得Al-Mg-Ca中间合金熔体;将Al-Mg-Ca中间合金熔体冷却至630℃,并对其进行搅拌,搅拌速度为400r/min,搅拌同时利用一长嘴漏斗往搅拌漩涡中心处缓慢加入粒度为8~15μm的石墨粉,加入量为3g,再搅拌3分钟,得到半固态熔体。浇铸此半固态熔体,即得本发明晶粒复合细化剂Al-Mg-Ca-C。The preparation method of Al-Mg-Ca-C grain compound refiner is: melt 55g of pure Al at 750°C, add 27g of Mg according to the formula (Ca8.1%, Al 55%, 3% C, and the rest is Mg) -30% Ca master alloy and 15g pure Mg to obtain an Al-Mg-Ca master alloy melt; the Al-Mg-Ca master alloy melt is cooled to 630°C and stirred at a stirring speed of 400r/min, While stirring, use a long-mouthed funnel to slowly add graphite powder with a particle size of 8-15 μm to the center of the stirring vortex in an amount of 3 g, and stir for another 3 minutes to obtain a semi-solid melt. Cast the semi-solid melt to obtain the grain compound refiner Al-Mg-Ca-C of the present invention.

实施例2  Al-Mg-Ca-C晶粒复合细化剂的制备Example 2 Preparation of Al-Mg-Ca-C Grain Composite Refiner

本实施例采用纯Al、纯Mg、Mg-30%Ca中间合金以及石墨粉为原材料,制备了Al-Mg-Ca-C晶粒复合细化剂。其制备方法为:在700℃下熔化50g纯Al,搅拌均匀,按照配方(Ca 5%,Al 50%,C 1%,其余为Mg)加入17g的Mg-30%Ca和32g纯Mg,获得Al-Mg-Ca中间合金熔体;将Al-Mg-Ca中间合金熔体冷却至600℃,并对其进行搅拌,搅拌速度为200r/min,搅拌同时利用一长嘴漏斗往搅拌漩涡中心处缓慢加入粒度为8~15μm的石墨粉,加入量为1g,再搅拌3分钟,得到半固态熔体。浇铸此半固态熔体,即得本发明晶粒复合细化剂Al-Mg-Ca-C。In this example, pure Al, pure Mg, Mg-30% Ca master alloy and graphite powder were used as raw materials to prepare an Al-Mg-Ca-C grain refiner. Its preparation method is: melt 50g of pure Al at 700°C, stir evenly, add 17g of Mg-30% Ca and 32g of pure Mg according to the formula (Ca 5%, Al 50%, C 1%, and the rest is Mg) to obtain Al-Mg-Ca master alloy melt; cool the Al-Mg-Ca master alloy melt to 600°C, and stir it at a stirring speed of 200r/min, while stirring, use a long-mouthed funnel to the center of the stirring vortex Slowly add graphite powder with a particle size of 8-15 μm in an amount of 1 g, and stir for 3 minutes to obtain a semi-solid melt. Cast the semi-solid melt to obtain the grain compound refiner Al-Mg-Ca-C of the present invention.

实施例3  Al-Mg-Ca-C晶粒复合细化剂的制备Example 3 Preparation of Al-Mg-Ca-C Grain Composite Refiner

本实施例采用纯Al、Mg-30%Ca中间合金以及石墨粉为原材料,制备了Al-Mg-Ca-C晶粒复合细化剂。其制备方法为:在800℃下熔化60g纯Al,搅拌均匀,按照配方(10.5%Ca,Al 60%,C 5%,其余为Mg)加入35g的Mg-30%Ca获得Al-Mg-Ca中间合金熔体;将Al-Mg-Ca中间合金熔体冷却至650℃,并对其进行搅拌,搅拌速度为500r/min,搅拌同时利用一长嘴漏斗往搅拌漩涡中心处缓慢加入粒度为8~15μm的石墨粉,加入量为5g,再搅拌3分钟,得到半固态熔体。浇铸此半固态熔体,即得本发明晶粒复合细化剂Al-Mg-Ca-C。In this example, pure Al, Mg-30% Ca master alloy and graphite powder were used as raw materials to prepare an Al-Mg-Ca-C grain refiner. Its preparation method is: melt 60g of pure Al at 800°C, stir evenly, add 35g of Mg-30%Ca according to the formula (10.5% Ca, Al 60%, C 5%, the rest is Mg) to obtain Al-Mg-Ca Master alloy melt: Cool the Al-Mg-Ca master alloy melt to 650°C and stir it at a stirring speed of 500r/min. While stirring, slowly add a particle size of 8 to the center of the stirring vortex using a long-mouthed funnel. ~ 15 μm graphite powder, added in an amount of 5 g, and then stirred for 3 minutes to obtain a semi-solid melt. Cast the semi-solid melt to obtain the grain compound refiner Al-Mg-Ca-C of the present invention.

实施例4  Al-Mg-Sr-C晶粒复合细化剂的制备Example 4 Preparation of Al-Mg-Sr-C Grain Composite Refiner

本实施例采用纯Al、纯Mg、Mg-30%Sr中间合金以及石墨粉为原材料,制备了Al-Mg-Sr-C晶粒复合细化剂。其中Mg-30%Sr中间合金的制备方法为:将纯镁和纯Sr按质量比7∶3放入低碳钢坩锅,然后放入真空加入炉,抽真空并加热至750℃,经熔化后将坩锅取出并适当搅拌,浇铸入模具即得Mg-30%Sr中间合金。In this example, pure Al, pure Mg, Mg-30% Sr master alloy and graphite powder were used as raw materials to prepare an Al-Mg-Sr-C grain compound refiner. The preparation method of the Mg-30% Sr master alloy is as follows: put pure magnesium and pure Sr into a low-carbon steel crucible with a mass ratio of 7:3, then put it into a vacuum furnace, vacuumize and heat to 750°C, and melt Finally, the crucible is taken out, stirred properly, and cast into a mold to obtain the Mg-30%Sr master alloy.

其制备方法为:在750℃下熔化55g纯Al,按照配方(Sr 8.1%,Al 55%,3%C,其余为Mg)加入27g的Mg-30%Sr中间合金以及15g纯Mg,获得Al-Mg-Sr中间合金熔体;将Al-Mg-Sr中间合金熔体冷却至630℃,并对其进行搅拌,搅拌速度为400r/min,搅拌同时利用一长嘴漏斗往搅拌漩涡中心处缓慢加入粒度为8~15μm的石墨粉,加入量为3g,再搅拌3分钟,得到半固态熔体。浇铸此半固态熔体,即得本发明晶粒复合细化剂Al-Mg-Sr-C。Its preparation method is: melting 55g of pure Al at 750°C, adding 27g of Mg-30%Sr master alloy and 15g of pure Mg according to the formula (Sr 8.1%, Al 55%, 3%C, and the rest is Mg) to obtain Al -Mg-Sr master alloy melt; cool the Al-Mg-Sr master alloy melt to 630°C, and stir it at a stirring speed of 400r/min, while stirring, use a long-mouthed funnel to slowly move to the center of the stirring vortex Graphite powder with a particle size of 8-15 μm was added in an amount of 3 g, and stirred for another 3 minutes to obtain a semi-solid melt. Cast the semi-solid melt to obtain the grain composite refiner Al-Mg-Sr-C of the present invention.

实施例5  Al-Mg-Sr-C晶粒复合细化剂的制备Example 5 Preparation of Al-Mg-Sr-C Grain Composite Refiner

本实施例采用纯Al、纯Mg、Mg-30%Sr中间合金以及石墨粉为原材料,制备了Al-Mg-Sr-C晶粒复合细化剂。其制备方法为:在700℃下熔化50g纯Al,搅拌均匀,按照配方(Sr5%,Al 50%,C 1%,其余为Mg)加入17g的Mg-30%Sr和32g纯Mg,获得Al-Mg-Sr中间合金熔体;将Al-Mg-Sr中间合金熔体冷却至600℃,并对其进行搅拌,搅拌速度为200r/min,搅拌同时利用一长嘴漏斗往搅拌漩涡中心处缓慢加入粒度为8~15μm的石墨粉,加入量为1g,再搅拌3分钟,得到半固态熔体。浇铸此半固态熔体,即得本发明晶粒复合细化剂Al-Mg-Sr-C。In this example, pure Al, pure Mg, Mg-30% Sr master alloy and graphite powder were used as raw materials to prepare an Al-Mg-Sr-C grain compound refiner. Its preparation method is: melt 50g of pure Al at 700°C, stir evenly, add 17g of Mg-30%Sr and 32g of pure Mg according to the formula (Sr5%, Al 50%, C 1%, and the rest is Mg) to obtain Al -Mg-Sr master alloy melt; cool the Al-Mg-Sr master alloy melt to 600°C, and stir it at a stirring speed of 200r/min, while stirring, use a long-mouthed funnel to slowly move to the center of the stirring vortex Graphite powder with a particle size of 8-15 μm is added in an amount of 1 g, and then stirred for 3 minutes to obtain a semi-solid melt. Cast the semi-solid melt to obtain the grain composite refiner Al-Mg-Sr-C of the present invention.

实施例6  Al-Mg-Sr-C晶粒复合细化剂的制备Example 6 Preparation of Al-Mg-Sr-C Grain Composite Refiner

本实施例采用纯Al、Mg-30%Sr中间合金以及石墨粉为原材料,制备了Al-Mg-Sr-C晶粒复合细化剂。其制备方法为:在800℃下熔化60g纯Al,搅拌均匀,按照配方(10.5%Sr,Al 60%,C 5%,其余为Mg)加入35g的Mg-30%Sr获得Al-Mg-Sr中间合金熔体;将Al-Mg-Sr中间合金熔体冷却至650℃,并对其进行搅拌,搅拌速度为500r/min,搅拌同时利用一长嘴漏斗往搅拌漩涡中心处缓慢加入粒度为8~15μm的石墨粉,加入量为5g,再搅拌3分钟,得到半固态熔体。浇铸此半固态熔体,即得本发明晶粒复合细化剂Al-Mg-Sr-C。In this example, pure Al, Mg-30% Sr master alloy and graphite powder were used as raw materials to prepare an Al-Mg-Sr-C grain compound refiner. Its preparation method is: melt 60g of pure Al at 800°C, stir evenly, add 35g of Mg-30%Sr according to the formula (10.5%Sr, Al 60%, C 5%, and the rest is Mg) to obtain Al-Mg-Sr Master alloy melt: Cool the Al-Mg-Sr master alloy melt to 650°C and stir it at a stirring speed of 500r/min. While stirring, slowly add a particle size of 8 to the center of the stirring vortex using a long-mouthed funnel ~ 15 μm graphite powder, added in an amount of 5 g, and then stirred for 3 minutes to obtain a semi-solid melt. Cast the semi-solid melt to obtain the grain composite refiner Al-Mg-Sr-C of the present invention.

实施例7  Al-Mg-C晶粒复合细化剂的制备Example 7 Preparation of Al-Mg-C Grain Composite Refiner

为对比说明复合细化剂的细化效果,本实施例采用纯Al、纯Mg以及石墨粉为原材料,制备了仅含C的Al-Mg-C晶粒细化剂。其制备方法为:在750℃下熔化55g纯Al,按照配方(Al 55%,3%C,其余为Mg)加入42g纯Mg,获得Al-Mg中间合金熔体;将Al-Mg中间合金熔体冷却至630℃,并对其进行搅拌,搅拌速度为400r/min,搅拌同时利用一长嘴漏斗往搅拌漩涡中心处缓慢加入粒度为8~15μm的石墨粉,加入量为3g,再搅拌3分钟,得到半固态熔体。浇铸此半固态熔体,即得仅含C的Al-Mg-C晶粒细化剂Al-Mg-C。In order to compare and illustrate the refining effect of the composite refining agent, this example uses pure Al, pure Mg and graphite powder as raw materials to prepare an Al-Mg-C grain refining agent containing only C. The preparation method is as follows: melt 55g of pure Al at 750°C, add 42g of pure Mg according to the formula (Al 55%, 3% C, and the rest is Mg) to obtain an Al-Mg master alloy melt; melt the Al-Mg master alloy Cool the body to 630°C and stir it at a stirring speed of 400r/min. While stirring, use a long-mouthed funnel to slowly add graphite powder with a particle size of 8-15μm to the center of the stirring vortex. The amount of addition is 3g, and then stir for 3 Minutes, a semi-solid melt is obtained. Cast this semi-solid melt to obtain Al-Mg-C grain refiner Al-Mg-C containing only C.

为检验本发明中所制备的Al-Mg-Ca-C和Al-Mg-Sr-C复合细化剂的细化效果及其应用范围,下述实施例8、9、10和11分别对Mg-3Al、AZ31、AZ61和AZ91合金使用Al-Mg-Ca-C、Al-Mg-Sr-C复合细化剂和仅含C的Al-Mg-C细化剂进行细化处理,并检验其细化效果。In order to test the refinement effect and application range of the prepared Al-Mg-Ca-C and Al-Mg-Sr-C composite refiner in the present invention, the following examples 8, 9, 10 and 11 are respectively for Mg -3Al, AZ31, AZ61 and AZ91 alloys were refined using Al-Mg-Ca-C, Al-Mg-Sr-C composite refiners and Al-Mg-C refiners containing only C, and their Refinement effect.

实施例8:Mg-3Al合金的晶粒细化处理Example 8: Grain refinement treatment of Mg-3Al alloy

本发明选择了石墨粉作为碳源以保证Al4C3晶核生成,同时选择碱土金属作为Mg晶粒生长抑制元素,图1、图2给出了实施例1和实施例4制备得到的Al-Mg-Ca-C和Al-Mg-Sr-C两种复合晶粒细化剂的XRD分析结果。对于两种中间合金,在其中均生成了Al4C3相,同时还存在单质C,即石墨。而对于合金元素Ca或Sr,在制备过程均与Al反应生成了Al4Ca、AlSr、Al4Sr等金属间化合物。The present invention selects graphite powder as the carbon source to ensure the generation of Al 4 C 3 crystal nuclei, and simultaneously selects alkaline earth metals as Mg grain growth inhibitory elements. Figure 1 and Figure 2 show the Al prepared in Example 1 and Example 4. - XRD analysis results of two composite grain refiners of Mg-Ca-C and Al-Mg-Sr-C. For the two kinds of master alloys, Al 4 C 3 phase is formed in them, and elemental C, ie graphite, also exists. As for the alloying elements Ca or Sr, they all react with Al to form intermetallic compounds such as Al 4 Ca, AlSr, and Al 4 Sr during the preparation process.

为了对比说明本发明Al-Mg-Ca-C和Al-Mg-Sr-C两种复合晶粒细化剂的显著效果,本发明实施例7制备了仅含碳的Al-Mg-C晶粒细化剂,图3为Al-Mg-C细化剂的XRD图谱。在该合金中,同样存在Al4C3相,同时还存在单质C,即石墨。In order to compare and illustrate the remarkable effects of the two composite grain refiners of Al-Mg-Ca-C and Al-Mg-Sr-C of the present invention, Example 7 of the present invention prepared Al-Mg-C grains containing only carbon Refining agent, Figure 3 is the XRD pattern of Al-Mg-C refining agent. In this alloy, Al 4 C 3 phase also exists, and elemental C, ie graphite, also exists.

首先选择仅含3%Al的Mg-3Al合金利用上述三种晶粒细化剂进行处理,Mg-3Al合金为工业生产中最常用的变形镁合金AZ31的基础成分。Firstly, the Mg-3Al alloy containing only 3% Al is selected to be treated with the above three grain refiners, and the Mg-3Al alloy is the basic component of the most commonly used wrought magnesium alloy AZ31 in industrial production.

首先称取50g的纯Mg并在750℃熔化,随后分别加入纯Al并熔化形成Mg-Al熔体。需要值得注意的是,由于所用晶粒细化剂中均含有Al,因此在进行熔化配比时需要考虑所加入的细化剂中的Al元素含量。对Mg-Al熔体搅拌除熔渣后加入细化剂,加入量为Mg-Al熔体质量的1.0~1.2%。本实施例中加入的细化剂分别为实施例1、例4和例7制备而得。加入量控制的基本原则为保证细化效果的基础上无石墨残留,且无明显的含Ca或Sr的金属间化合物生长。细化剂加入熔体后保温10min后手动人工搅拌,保证石墨粉在Mg-Al熔体中均匀分散促使C与Al生成Al4C3相。搅拌后熔体仍需继续保温10min,保证足够的Al4C3颗粒生成并作为Mg晶粒的形核核心。First, 50 g of pure Mg was weighed and melted at 750° C., and then pure Al was added and melted to form a Mg-Al melt. It should be noted that since all the grain refiners used contain Al, the Al element content in the added refiner needs to be considered when performing the melting ratio. After stirring the Mg-Al melt to remove slag, adding a refining agent, the added amount is 1.0-1.2% of the mass of the Mg-Al melt. The refining agents added in this example are prepared from Example 1, Example 4 and Example 7 respectively. The basic principle of adding amount control is to ensure that there is no graphite residue on the basis of the refinement effect, and there is no obvious growth of intermetallic compounds containing Ca or Sr. Add the refiner to the melt and keep it warm for 10 minutes, then manually stir it to ensure that the graphite powder is evenly dispersed in the Mg-Al melt and promote C and Al to form Al 4 C 3 phase. After stirring, the melt still needs to be kept warm for 10 minutes to ensure that enough Al 4 C 3 particles are formed and serve as nucleation cores of Mg grains.

对于Al-Mg-C细化剂,当加入Mg-Al熔体后,单质C将与Mg-Al熔体中的Al发生如下反应:For the Al-Mg-C refiner, when added to the Mg-Al melt, the elemental C will react with the Al in the Mg-Al melt as follows:

4Al+3C=Al4C3                 (1)4Al+3C=Al 4 C 3 (1)

Al4C3相的熔点(>2000℃)很高,在Mg-Al熔体中具有很高的稳定性,因此对于Al-Mg-C中存在的Al4C3相将随同熔体中新生成的Al4C3相弥散进入Mg-Al熔体中,并作为Mg晶粒的形核核心,大量Al4C3颗粒的存在将会促进Mg晶粒的细化。The Al 4 C 3 phase has a high melting point (>2000°C) and has high stability in the Mg-Al melt, so the Al 4 C 3 phase existing in the Al-Mg-C will be accompanied by the new phase in the melt The generated Al 4 C 3 phase diffuses into the Mg-Al melt and acts as the nucleation core of Mg grains. The existence of a large number of Al 4 C 3 particles will promote the refinement of Mg grains.

而对于Al-Mg-Ca-C和Al-Mg-Sr-C复合细化剂,同样会存在1式所示的反应并生成Al4C3相,同时在细化剂中固有存在Al4C3相,最终均将弥散均匀分布在Mg-Al熔体中并促进Mg晶粒的细化;另一方面,对于两种细化剂中存在的Al4Ca、AlSr、Al4Sr等相,对比Al-Ca和Mg-Ca相图、Al-Sr和Mg-Sr相图可知,在740~760℃的温度范围内,这些金属间化合物均会发生如下分解反应:For Al-Mg-Ca-C and Al-Mg-Sr-C composite refiners, the reaction shown in formula 1 will also exist and generate Al 4 C 3 phase, and Al 4 C is inherently present in the refiner 3 phases, they will eventually be uniformly dispersed in the Mg - Al melt and promote the refinement of Mg grains; Comparing the phase diagrams of Al-Ca and Mg-Ca, Al-Sr and Mg-Sr, it can be seen that in the temperature range of 740-760 °C, these intermetallic compounds will undergo the following decomposition reactions:

Al4Ca=4Al+Ca    (2)Al 4 Ca=4Al+Ca (2)

AlSr=Al+Sr      (3)AlSr=Al+Sr (3)

Al4Sr=4Al+Sr    (4)Al 4 Sr=4Al+Sr (4)

并在熔体中以单质Ca或Sr的形式存在。经分解后熔体中Ca和Sr的浓度取决于加入后的保温温度和保温时间及其加入量。Ca或Sr加入量控制的基本原则为在充分发挥细化效果的前提下保证无明显的含Ca或Sr的金属间化合物生成。And exist in the form of elemental Ca or Sr in the melt. The concentration of Ca and Sr in the melt after decomposition depends on the holding temperature and holding time and the amount added. The basic principle of controlling the addition of Ca or Sr is to ensure that no obvious intermetallic compounds containing Ca or Sr are formed under the premise of fully exerting the refining effect.

为进一步对比含C细化剂(包括Al-Mg-C、Al-Mg-Sr-C和Al-Mg-Ca-C)的细化效果,本实施中还利用Mg-30%Ca和Mg-30%Sr合金对Mg-3Al合金进行细化处理,其中Ca和Sr的加入量与复合细化剂中Ca和Sr的加入量相当。In order to further compare the refining effects of C-containing refining agents (including Al-Mg-C, Al-Mg-Sr-C and Al-Mg-Ca-C), Mg-30%Ca and Mg- The 30% Sr alloy is used to refine the Mg-3Al alloy, and the addition of Ca and Sr is equivalent to the addition of Ca and Sr in the composite refiner.

图4、5、6、7、8和9分别给出了未细化的Mg-3Al,以及Mg-3Al合金分别经Al-Mg-C细化剂、Mg-30%Ca及Mg-30%Sr中间合金、以及Al-Mg-Ca-C和Al-Mg-Sr-C复合细化剂处理后的金相组织照片。比较晶粒尺寸可以看出,经仅含C的细化剂处理后,其细化程度为3倍(本发明中将未细化处理合金的晶粒尺寸与细化后晶粒尺寸的比值定义为细化程度)。而对于仅添加Ca和Sr的Mg-3Al合金,其细化效果比经C细化的Mg-3Al合金略差。而对于经含C和碱土金属(Ca和Sr)的复合细化剂处理后,其细化程度进一步提高,细化程度可达5倍。可见,碳质孕育可有效细化Mg-3Al合金,而在碳和碱土金属的复合作用下可取得更加优异的细化效果。Figures 4, 5, 6, 7, 8 and 9 show unrefined Mg-3Al, and Mg-3Al alloys treated with Al-Mg-C refiner, Mg-30% Ca and Mg-30% Microstructure photographs of Sr master alloy, Al-Mg-Ca-C and Al-Mg-Sr-C compound refiner treated. Comparing the grain size, it can be seen that after being treated with a refiner containing only C, its refinement degree is 3 times (in the present invention, the ratio of the grain size of the non-refinement treatment alloy to the grain size after refinement is defined for the degree of refinement). However, for the Mg-3Al alloy with only Ca and Sr added, its refining effect is slightly worse than that of the Mg-3Al alloy refined with C. However, after being treated with a composite refiner containing C and alkaline earth metals (Ca and Sr), the degree of refinement is further improved, and the degree of refinement can reach 5 times. It can be seen that carbonaceous inoculation can effectively refine the Mg-3Al alloy, and a more excellent refining effect can be achieved under the combined action of carbon and alkaline earth metals.

实施例9:AZ31镁合金的晶粒细化处理Example 9: Grain refinement treatment of AZ31 magnesium alloy

AZ31镁合金是应用最为广泛的变形镁合金,其成分为2.8~3.2%Al、0.6~0.9%Zn、0.2~0.3%Mn,其余为Mg。该合金是在Mg-3Al合金的基础上再复合少量的Zn和Mn,加入Zn的目的在于提高其强度,而Mn主要是为了消除镁合金中Fe的不利影响。AZ31 magnesium alloy is the most widely used deformed magnesium alloy, and its composition is 2.8-3.2% Al, 0.6-0.9% Zn, 0.2-0.3% Mn, and the rest is Mg. This alloy is compounded with a small amount of Zn and Mn on the basis of Mg-3Al alloy. The purpose of adding Zn is to improve its strength, and Mn is mainly to eliminate the adverse effect of Fe in magnesium alloy.

利用Al-Mg-C、Al-Mg-Ca-C和Al-Mg-Sr-C三种细化剂分别对AZ31镁合金进行细化处理。细化处理前的处理过程与实施例8基本相同,稍有不同之处在于在细化处理之前需要添加纯Zn和Mg-Mn中间合金进行Zn和Mn合金化处理。细化处理工艺与实施例8相同。细化处理后在熔体中的基本反应和细化机理与实施例8基本相同。AZ31 magnesium alloy was refined by using Al-Mg-C, Al-Mg-Ca-C and Al-Mg-Sr-C three refiners respectively. The treatment process before the refining treatment is basically the same as that of Example 8, except that pure Zn and Mg-Mn master alloy need to be added for Zn and Mn alloying treatment before the refining treatment. The refinement process is the same as in Example 8. The basic reaction and refining mechanism in the melt after refining treatment are basically the same as in Example 8.

图10、11、12、13、14和15分别给出了未细化的AZ31合金,以及AZ31合金分别经Al-Mg-C细化剂、Mg-30%Ca及Mg-30%Sr中间合金、以及Al-Mg-Ca-C和Al-Mg-Sr-C复合细化剂处理后的金相组织照片。比较晶粒尺寸可以看出,与未细化的AZ31合金相比,仅含C的细化处理后,AZ31合金晶粒明显细化,其细化程度为3倍。而对于仅添加Ca和Sr的AZ31合金,其细化效果比经C细化的AZ31合金略差。而对于经Al-Mg-Ca-C和Al-Mg-Ca-C复合细化剂细化处理的AZ31合金,其晶粒尺寸进一步细化,其细化程度进一步提高到4倍。可见,对于AZ31镁合金,碳质孕育也显著细化其晶粒尺寸,而经碳和碱土金属的复合细化处理后可取得更加优异的细化效果。Figures 10, 11, 12, 13, 14 and 15 show the unrefined AZ31 alloy, and the AZ31 alloy treated with Al-Mg-C refiner, Mg-30%Ca and Mg-30%Sr master alloy respectively , and the metallographic structure photo of Al-Mg-Ca-C and Al-Mg-Sr-C composite refiner treatment. Comparing the grain size, it can be seen that compared with the unrefined AZ31 alloy, after the refinement treatment containing only C, the AZ31 alloy grains are obviously refined, and the degree of refinement is 3 times. However, for the AZ31 alloy with only Ca and Sr added, its refining effect is slightly worse than that of the AZ31 alloy refined with C. However, for the AZ31 alloy treated with Al-Mg-Ca-C and Al-Mg-Ca-C composite refiner, the grain size is further refined, and the degree of refinement is further increased to 4 times. It can be seen that for the AZ31 magnesium alloy, carbonaceous inoculation also significantly refines its grain size, and a more excellent refinement effect can be obtained after the composite refinement treatment of carbon and alkaline earth metals.

图16给出了未细化的AZ31,以及AZ31合金分别经Al-Mg-C细化剂、Al-Mg-Ca-C和Al-Mg-Sr-C复合细化剂处理后的XRD图谱。对于AZ31合金,其相组成主要为Mg和Mg17Al12,经细化剂处理后,其相组成无明显变化,仍主要由Mg和Mg17Al12组成。可见,对于AZ31镁合金,经上述三种细化剂处理后其相组成不会发生显著变化。Figure 16 shows the XRD patterns of unrefined AZ31 and AZ31 alloy treated with Al-Mg-C refiner, Al-Mg-Ca-C and Al-Mg-Sr-C compound refiner respectively. For the AZ31 alloy, its phase composition is mainly Mg and Mg 17 Al 12 . After the refiner treatment, its phase composition has no obvious change, and it is still mainly composed of Mg and Mg 17 Al 12 . It can be seen that for the AZ31 magnesium alloy, its phase composition will not change significantly after being treated with the above three refiners.

在本实施例中,利用拉伸试验机测定了未细化的AZ31合金,以及AZ31合金分别经Al-Mg-C细化剂、Mg-30%Ca及Mg-30%Sr中间合金、以及Al-Mg-Ca-C和Al-Mg-Sr-C复合细化剂处理的AZ31镁合金的强度性能,如图应图17和图18中的所示。图17和图18中的a、b、c、d、e和f分别对应未细化的AZ31合金、以及分别经Al-Mg-C、Mg-30%Ca及Mg-30%Sr中间合金、以及Al-Mg-Ca-C和Al-Mg-Sr-C细化处理的AZ31合金。其中图17为拉伸应力应变曲线,而图18为平均拉伸强度和延伸率。结果表明,与未处理试样相比,经单独碳变质细化的AZ31镁合金强度和延伸率均有所提高,而经碳和碱土金属复合细化处理后,其强度和延伸率均进一步提高,提高幅度分别约为20%和40%。In this example, the unrefined AZ31 alloy was measured by a tensile testing machine, and the AZ31 alloy was treated with Al-Mg-C refiner, Mg-30%Ca and Mg-30%Sr master alloy, and Al - Strength properties of AZ31 magnesium alloy treated with Mg-Ca-C and Al-Mg-Sr-C composite refiner, as shown in Figure 17 and Figure 18. a, b, c, d, e and f in Figure 17 and Figure 18 correspond to the unrefined AZ31 alloy, and the Al-Mg-C, Mg-30%Ca and Mg-30%Sr master alloys, And Al-Mg-Ca-C and Al-Mg-Sr-C refined AZ31 alloy. Wherein Fig. 17 is the tensile stress-strain curve, and Fig. 18 is the average tensile strength and elongation. The results show that compared with the untreated sample, the strength and elongation of the AZ31 magnesium alloy refined by carbon modification alone are improved, and the strength and elongation of the AZ31 magnesium alloy are further improved after the compound refinement treatment of carbon and alkaline earth metal , and the improvement rate is about 20% and 40% respectively.

实施例10:AZ61镁合金的晶粒细化处理Example 10: Grain refinement treatment of AZ61 magnesium alloy

AZ61镁合金是AZ系镁合金种另一种常见的变形镁合金,与AZ31相比,其Al含量较高。其基本成分为5.8~6.2%Al、0.6~0.9%Zn、0.2~0.3%Mn,其余为Mg。AZ61 magnesium alloy is another common wrought magnesium alloy in the AZ series of magnesium alloys. Compared with AZ31, its Al content is higher. Its basic composition is 5.8-6.2% Al, 0.6-0.9% Zn, 0.2-0.3% Mn, and the rest is Mg.

分别利用实施例7、实施例1和实施例4制备的Al-Mg-C、Al-Mg-Ca-C和Al-Mg-Sr-C三种细化剂对AZ61镁合金进行细化处理。熔体细化处理前后的工艺过程与实施例8和实施例9相同,细化处理后在熔体中的基本反应和细化机理与实施例8基本相同。The AZ61 magnesium alloy was refined by using three refiners, Al-Mg-C, Al-Mg-Ca-C and Al-Mg-Sr-C prepared in Example 7, Example 1 and Example 4, respectively. The process before and after the melt refinement treatment is the same as that of Example 8 and Example 9, and the basic reaction and refinement mechanism in the melt after the refinement treatment are basically the same as those of Example 8.

图19、20、21和22给出了未细化的AZ61,以及AZ61合金分别经仅含C的Al-Mg-C细化剂、以及Al-Mg-Ca-C和Al-Mg-Sr-C两种复合细化剂处理后的金相组织照片。比较晶粒尺寸可以看出,与未处理的AZ61相比,经细化处理后的AZ61镁合金,其晶粒尺寸明显细化。但经三种细化剂处理的AZ61镁合金其晶粒尺寸无明显区别,与未处理AZ61镁合金相比,其细化程度均为3倍左右。可见,对于AZ61镁合金,碳质孕育也可显著细化其晶粒尺寸,但是将碱土金属与碳复合细化不能进一步提高其细化效果。Figures 19, 20, 21 and 22 show the unrefined AZ61, and the AZ61 alloy treated with Al-Mg-C refiner containing only C, and Al-Mg-Ca-C and Al-Mg-Sr- C Metallographic structure photo after treatment with two compound refiners. Comparing the grain size, it can be seen that compared with the untreated AZ61, the grain size of the refined AZ61 magnesium alloy is obviously refined. However, the grain size of the AZ61 magnesium alloy treated with the three refining agents has no obvious difference, and the degree of refinement is about 3 times compared with the untreated AZ61 magnesium alloy. It can be seen that for AZ61 magnesium alloy, carbonaceous inoculation can also significantly refine its grain size, but the compound refinement of alkaline earth metal and carbon cannot further improve its refinement effect.

图23给出了未细化的AZ61,以及AZ61合金分别经仅含C的Al-Mg-C细化剂、以及Al-Mg-Ca-C和Al-Mg-Sr-C两种复合细化剂处理后的XRD图谱。对于AZ61合金,其相组成主要为Mg和Mg17Al12,经细化剂处理后,其相组成无明显变化,仍主要由Mg和Mg17Al12组成。可见,对于AZ61镁合金,经上述三种细化剂处理后其相组成不会发生显著变化。Figure 23 shows the unrefined AZ61, and the AZ61 alloy was refined by the Al-Mg-C refiner containing only C, and the two composite refinements of Al-Mg-Ca-C and Al-Mg-Sr-C XRD patterns after treatment. For the AZ61 alloy, its phase composition is mainly Mg and Mg 17 Al 12 . After the refiner treatment, its phase composition has no obvious change, and it is still mainly composed of Mg and Mg 17 Al 12 . It can be seen that for the AZ61 magnesium alloy, its phase composition will not change significantly after being treated with the above three refiners.

实施例11:AZ91镁合金的晶粒细化处理Example 11: Grain refinement treatment of AZ91 magnesium alloy

AZ91镁合金是AZ系镁合金中应用非常广泛的铸造镁合金,其成分为:8.8~9.2%Al、0.6~0.9%Zn、0.2~0.3%Mn,其余为Mg。该合金的主要特点是Al含量高,接近共晶成分,具有铸造性能好,强度高等优点。AZ91 magnesium alloy is a cast magnesium alloy widely used in AZ series magnesium alloys. Its composition is: 8.8-9.2% Al, 0.6-0.9% Zn, 0.2-0.3% Mn, and the rest is Mg. The main characteristics of this alloy are high Al content, close to eutectic composition, good casting performance and high strength.

本实施例中分别利用实施例7、实施例1和实施例4制备的Al-Mg-C、Al-Mg-Ca-C和Al-Mg-Sr-C三种细化剂对AZ91镁合金进行细化处理。熔体细化处理前后的工艺过程与实施例8和9相同,细化处理后在熔体中的基本反应和细化机理与实施例8基本相同。In this example, the three refiners Al-Mg-C, Al-Mg-Ca-C and Al-Mg-Sr-C prepared in Example 7, Example 1 and Example 4 were used to carry out the AZ91 magnesium alloy Refinement processing. The technological process before and after the melt refining treatment is the same as that of Examples 8 and 9, and the basic reaction and refining mechanism in the melt after refining treatment are basically the same as those of Example 8.

图24、25、26和27分别给出了未细化的AZ91,以及AZ91合金分别经仅含C的Al-Mg-C细化剂、以及Al-Mg-Ca-C和Al-Mg-Sr-C两种复合细化剂处理后的金相组织照片。对于AZ91镁合金,因较高的Al含量,其晶粒尺寸较小。与未处理的AZ91镁合金相比,经细化剂处理的AZ91镁合金其晶粒尺度仅有少许细化,其细化程度均为1.2倍左右。可见,对于AZ91镁合金,其本身的晶粒度细小,单独的碳质孕育细化或者碱土金属与碳复合细化对其晶粒尺寸的影响均较小,细化效果不显著。Figures 24, 25, 26 and 27 show unrefined AZ91, and AZ91 alloys treated with Al-Mg-C refiners containing only C, and Al-Mg-Ca-C and Al-Mg-Sr, respectively. -C The photo of the metallographic structure after treatment with two compound refiners. For the AZ91 magnesium alloy, the grain size is smaller due to the higher Al content. Compared with the untreated AZ91 magnesium alloy, the grain size of the AZ91 magnesium alloy treated with the refiner is only slightly refined, and the degree of refinement is about 1.2 times. It can be seen that for the AZ91 magnesium alloy, its own grain size is small, and the individual carbon inoculation refinement or alkaline earth metal and carbon composite refinement have little effect on its grain size, and the refinement effect is not significant.

图28给出了未细化的AZ91,以及AZ91合金分别经仅含C的Al-Mg-C细化剂、以及Al-Mg-Ca-C和Al-Mg-Sr-C两种复合细化剂处理后的XRD图谱。对于AZ91合金,其相组成主要为Mg和Mg17Al12,经细化剂处理后,其相组成无明显变化,仍主要由Mg和Mg17Al12组成。可见,对于AZ91镁合金,经上述三种细化剂处理后其相组成不会发生显著变化。Figure 28 shows the unrefined AZ91, and the AZ91 alloy was refined by the Al-Mg-C refiner containing only C, and the two composite refinements of Al-Mg-Ca-C and Al-Mg-Sr-C XRD patterns after treatment. For the AZ91 alloy, its phase composition is mainly Mg and Mg 17 Al 12 . After the refiner treatment, its phase composition has no obvious change, and it is still mainly composed of Mg and Mg 17 Al 12 . It can be seen that for the AZ91 magnesium alloy, its phase composition will not change significantly after being treated with the above three refiners.

Claims (6)

1. a composite grain finer that is used for the Mg-Al alloy is characterized in that, the percentage by weight that contains following composition is:
Al 50~60%;
C 1~5%;
Ca or Sr 5~10.5%;
Surplus is Mg.
2. the described method that is used for the composite grain finer of Mg-Al alloy of preparation claim 1 is characterized in that, specifically may further comprise the steps:
(1) melt pure Al down at 700~800 ℃, add Mg-Ca or Mg-Sr intermediate alloy by prescription, not enough Mg adds with pure Mg form, acquisition Al-Mg-Ca or Al-Mg-Sr intermediate alloy melt;
(2) Al-Mg-Ca or Al-Mg-Sr intermediate alloy melt are cooled to 600~650 ℃, in the time of stirring, slowly add graphite powder, stirred again 2~4 minutes, obtain semi-solid melt by prescription;
(3) with the semi-solid melt cast, promptly get composite grain finer of the present invention.
3. method according to claim 2 is characterized in that, the granularity of described graphite powder is at 8~15 μ m.
4. method according to claim 2 is characterized in that, the speed of the described stirring of step (2) is 200~500r/min.
5. method according to claim 2 is characterized in that, described prescription is the percentage by weight of each composition:
Al 50~60%;
C 1~5%;
Ca or Sr 5~10.5%;
Surplus is Mg.
6. method according to claim 2 is characterized in that, described graphite powder adds above stirring the whirlpool center.
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Publication number Priority date Publication date Assignee Title
EP2481822A1 (en) * 2011-02-01 2012-08-01 Helmholtz-Zentrum Geesthacht Zentrum für Material- und Küstenforschung GmbH Magnesium-aluminum based alloy with grain refiner
CN103502494A (en) * 2011-03-30 2014-01-08 韩国生产技术研究院 Mg-al-ca-based master alloy for mg alloys, and a production method therefor
CN102534311A (en) * 2011-12-20 2012-07-04 暨南大学 Aluminium calcium carbon grain refiner for Mg-Al series magnesium alloy and preparation method and application thereof
CN107245593A (en) * 2017-06-26 2017-10-13 重庆文理学院 Magnesium intermediate alloy grain refiner and its preparation method and application
CN109022861A (en) * 2018-09-30 2018-12-18 华南理工大学 A kind of crystal fining method of Mg-Al system alloy
CN110170629A (en) * 2019-07-05 2019-08-27 安徽楚江高新电材有限公司 A method of reducing shaft furnace copper bar twist irregularity
CN115433862A (en) * 2022-08-05 2022-12-06 太原理工大学 Preparation method of Ni-free degradable magnesium-based material

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