Summary of the invention
In view of this, the present invention is devoted to better to address the above problem, and has proposed a kind of new vulcanized tyre method and a kind of double-deck four mould vulcanizers.
According to technical scheme of the present invention, a kind of new vulcanized tyre method and a kind of double-deck four mould vulcanizers have been proposed.By four vulcanizing chambers are set, and divide two-layer the setting, can vulcanize the tire in four vulcanizing chambers simultaneously four vulcanizing chambers.This has reduced the average time of single tyre vulcanization greatly under the restriction that cure time is determined.
According to a first aspect of the invention, provide a kind of tire curing method.This method is divided the two-layer setting that stacks four vulcanizing chambers, comprises the steps:
Dress tire step: earlier two crude tyres are put into two vulcanizing chambers in upper strata, again other two crude tyres are put into two vulcanizing chambers of lower floor;
Vulcanisation step: the dress tire finish and four equal matched moulds of vulcanizing chamber after, simultaneously four crude tyres are carried out vulcanizing treatment;
Unload the tire step: earlier the tire in two vulcanizing chambers of lower floor is taken out, again the tire in two vulcanizing chambers in upper strata is taken out.
Preferably, described dress tire step: earlier two crude tyres are put into two vulcanizing chambers of lower floor, again other two crude tyres are put into two vulcanizing chambers in upper strata; And/or
The described tire step of unloading: earlier the tire in two vulcanizing chambers in upper strata is taken out, again the tire in two vulcanizing chambers of lower floor is taken out.
Preferably, describedly four crude tyres are carried out vulcanizing treatment under the pressurized, heated condition, carry out.
According to a second aspect of the invention, a kind of double-deck four mould vulcanizers are provided.This vulcanizer comprises the vulcanizing chamber of four two-layer settings of branch, and described vulcanizing chamber includes upper die and lower die,
Wherein, the patrix of two vulcanizing chambers in upper strata is parallel is provided with and maintains static;
The all parallel setting of the patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor also is coupled as one with same moved further;
The counterdie of two vulcanizing chambers of lower floor is parallel to be provided with and same moved further.
Preferably, the patrix of two vulcanizing chambers in described upper strata is parallel connects and is fixed on the fixing crossbeam; And/or
The patrix of two vulcanizing chambers of counterdie and lower floor of two vulcanizing chambers in described upper strata all is connected and is fixed on first movable platform; And/or
The counterdie of two vulcanizing chambers of described lower floor all connects and is fixed on second movable platform.
Preferably, described first movable platform and/or second movable platform are provided with two covers and lift device of tyre; Perhaps, further, described two cover act device of tyre connect by a hydraulic lift and drive two central authorities finishes act movement of the foetus work.
The invention has the beneficial effects as follows: the present invention can vulcanize four tires simultaneously, vulcanized tyre efficient height; The matched moulds of vulcanizing chamber does not rely on the weight of patrix or crossbeam, and seal-off pressure can be selected and regulate; Vertical translation is directly adopted in inapplicable upset or flat turn and carry out die sinking or matched moulds, has reduced the impact to frame, the complete machine stable performance, and can appropriateness reduce the intensity of frame to reduce cost.
The specific embodiment
In order to overcome the above-mentioned problems that exist in the prior art, the invention provides a kind of new vulcanized tyre method and a kind of double-deck four mould vulcanizers.Next specify this tire curing method and double-deck four mould vulcanizers thereof.
Tire curing method among the present invention is described first.This method is divided the two-layer setting that stacks four vulcanizing chambers, comprises the steps:
Dress tire step: earlier two crude tyres are put into two vulcanizing chambers of upper strata/lower floor, again other two crude tyres are put into two vulcanizing chambers in lower floor/upper strata.
Vulcanisation step: the dress tire finish and four equal matched moulds of vulcanizing chamber after, simultaneously four crude tyres are carried out vulcanizing treatment.
Unload the tire step: earlier the tire in two vulcanizing chambers in lower floor/upper strata is taken out, again the tire in two vulcanizing chambers of upper strata/lower floor is taken out.
In one embodiment, described dress tire step: earlier two crude tyres are put into two vulcanizing chambers in upper strata, again other two crude tyres are put into two vulcanizing chambers of lower floor;
The described tire step of unloading: earlier the tire in two vulcanizing chambers in upper strata is taken out, again the tire in two vulcanizing chambers of lower floor is taken out.
In another embodiment, described dress tire step: earlier two crude tyres are put into two vulcanizing chambers of lower floor, again other two crude tyres are put into two vulcanizing chambers in upper strata;
The described tire step of unloading: earlier the tire in two vulcanizing chambers of lower floor is taken out, again the tire in two vulcanizing chambers in upper strata is taken out.
Above-mentionedly four crude tyres are carried out vulcanizing treatment under the pressurized, heated condition, carry out.
Further, coupling apparatus is done more deep introduction to the tire curing method of the present invention, simultaneously, deeply introduces structure and each duty of the double-deck vulcanizer of four moulds of the present invention.
Fig. 2 illustrates device of the present invention and faces longitudinal section, and Fig. 3 illustrates the device left side of Fig. 2 mode and looks longitudinal section.As shown in Figures 2 and 3, this device comprises the vulcanizing chamber of four two-layer settings of branch, and wherein, first vulcanizing chamber and second vulcanizing chamber are in the upper strata, and the 3rd vulcanizing chamber and the 4th vulcanizing chamber are in lower floor.
Each vulcanizing chamber includes upper die and lower die; As implied above, the patrix 5 of first vulcanizing chamber and the 6 parallel settings of the patrix of second vulcanizing chamber also maintain static; The all parallel setting of the patrix 13 of the counterdie 7 of first vulcanizing chamber, the counterdie 8 of second vulcanizing chamber, the 3rd vulcanizing chamber and the patrix 14 of the 4th vulcanizing chamber also is coupled as one with same moved further; The counterdie 15 of the 3rd vulcanizing chamber and the counterdie of the 4th vulcanizing chamber 16 parallel settings and same moved further.
The patrix 5 of above-mentioned first vulcanizing chamber and the patrix of second vulcanizing chamber 6 be parallel to be connected and to be fixed on the fixing crossbeam 2.
The patrix 13 of the counterdie 7 of above-mentioned first vulcanizing chamber, the counterdie 8 of second vulcanizing chamber, the 3rd vulcanizing chamber and the patrix 14 of the 4th vulcanizing chamber all are connected and are fixed on first movable platform 3; And/or the counterdie 15 of above-mentioned the 3rd vulcanizing chamber all is connected with the counterdie 16 of the 4th vulcanizing chamber and is fixed on second movable platform 4.
Above-mentioned first movable platform about 3 is provided with one in order to location and mobile stretching device 25 or 26; And/or, be provided with a mobile guide device 27 about above-mentioned second movable platform.Two guide rails that are provided with about its mobile guide device 27 comprises or guide groove 21 and mobile connector 22.
Above-mentioned first movable platform 3 is provided with two covers and lifts device of tyre; And/or described second movable platform 4 is provided with two covers and lifts device of tyre.
Two of above-mentioned first movable platform 3 and/or second movable platform 4 overlapped the act device of tyre and finished act movement of the foetus work by a hydraulic lift 11 and/or 19 by driving connector 12 and/or 20 connections and driving two central authorities.
Above-mentioned first movable platform 3 by about the two cover guiding stretching devices 25 and 26 that are provided with lead and move up and down.
The two cover matched moulds hydraulic means 23 and 24 that above-mentioned second movable platform 4 is provided with by its underpart move up and down.
The seal-off pressure that the upper die and lower die of the vulcanizing chamber on above-mentioned first movable platform 3 and/or second movable platform 4 carry out matched moulds is provided by the two cover matched moulds hydraulic means 23 and 24 that second movable platform, 4 bottoms are provided with.Thus, the intensity of its matched moulds and pressure all are controlled and adjustable.Overturned tradition by the next airtight mode of the deadweight of device itself.
First vulcanizing chamber and the 3rd vulcanizing chamber in the vertical direction of the double-deck vulcanizer of above-mentioned four moulds are provided with one heart, and second vulcanizing chamber and the 4th vulcanizing chamber in the vertical direction also are provided with one heart.So more save the floor space and the running space of equipment.
The double-deck vulcanizer of above-mentioned four moulds also comprises control system, and the each several part of control device is finished and moved or action.No longer the control method of control device and control details are described in the present invention, the engineering staff of this area can not add the realization of creation under apparatus structure of the present invention inspires.At this, this partial content is not described in detail, and the control of device of the present invention can have various ways.
Next, each course of work and the action that further specifies the double-deck vulcanizer of this four mould realizes.The original state of giving tacit consent to the double-deck vulcanizer of this four mould is the matched moulds state, and naturally, also can give tacit consent to other states is original state, all is considered as the equivalent way of the manner.
The run action that the each several part of four vulcanizing chambers of the double-deck vulcanizer of this four mould is complete is as follows:
One. first kind of mode
The counterdie of two vulcanizing chambers of lower floor moves down synchronously, and the patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves down synchronously, makes two vulcanizing chamber die sinkings in upper strata and correspondence put into two crude tyres;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves up synchronously, makes two vulcanizing chamber die sinkings of lower floor and correspondence put into two crude tyres;
The dress tire finish and four equal matched moulds of vulcanizing chamber after, simultaneously four crude tyres are carried out vulcanizing treatment;
After four vulcanizing chamber sulfurations finished, the counterdie of two vulcanizing chambers of lower floor moved down synchronously, the tire that two vulcanizing chamber die sinkings of lower floor are vulcanizated with taking-up;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves down synchronously, the tire that two the vulcanizing chamber die sinkings in upper strata are vulcanizated with taking-up.
Two. the second way
The counterdie of two vulcanizing chambers of lower floor moves down synchronously, makes two vulcanizing chamber die sinkings of lower floor and correspondence put into two crude tyres;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves down synchronously, makes two vulcanizing chamber die sinkings in upper strata and correspondence put into two crude tyres;
The dress tire finish and four equal matched moulds of vulcanizing chamber after, simultaneously four crude tyres are carried out vulcanizing treatment;
After four vulcanizing chamber sulfurations finished, the patrix of two vulcanizing chambers of counterdie and lower floor of two vulcanizing chambers of the counterdie of two vulcanizing chambers of lower floor and upper strata all moved down synchronously, the tire that two the vulcanizing chamber die sinkings in upper strata are vulcanizated with taking-up;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves up synchronously, the tire that two vulcanizing chamber die sinkings of lower floor are vulcanizated with taking-up.
Three. the third mode
The counterdie of two vulcanizing chambers of lower floor moves down synchronously, and the patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves down synchronously, makes two vulcanizing chamber die sinkings in upper strata and correspondence put into two crude tyres;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves up synchronously, makes two vulcanizing chamber die sinkings of lower floor and correspondence put into two crude tyres;
The dress tire finish and four equal matched moulds of vulcanizing chamber after, simultaneously four crude tyres are carried out vulcanizing treatment;
After four vulcanizing chamber sulfurations finished, the patrix of two vulcanizing chambers of counterdie and lower floor of two vulcanizing chambers of the counterdie of two vulcanizing chambers of lower floor and upper strata all moved down synchronously, the tire that two the vulcanizing chamber die sinkings in upper strata are vulcanizated with taking-up;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves up synchronously, the tire that two vulcanizing chamber die sinkings of lower floor are vulcanizated with taking-up.
Four. the 4th kind of mode
The counterdie of two vulcanizing chambers of lower floor moves down synchronously, makes two vulcanizing chamber die sinkings of lower floor and correspondence put into two crude tyres;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves down synchronously, makes two vulcanizing chamber die sinkings in upper strata and correspondence put into two crude tyres;
The dress tire finish and four equal matched moulds of vulcanizing chamber after, simultaneously four crude tyres are carried out vulcanizing treatment;
After four vulcanizing chamber sulfurations finished, the counterdie of two vulcanizing chambers of lower floor moved down synchronously, the tire that two vulcanizing chamber die sinkings of lower floor are vulcanizated with taking-up;
The patrix of two vulcanizing chambers of the counterdie of two vulcanizing chambers in upper strata and lower floor all moves down synchronously, the tire that two the vulcanizing chamber die sinkings in upper strata are vulcanizated with taking-up.
Make a general survey of the above various method of operation, first kind and second kind of method of operation are preferred mode, and at first it is more energy-conservation, secondly, meet common people's use habit.Other several methods of operation of the present invention are considered as the equivalent way of first kind and the second way.
The raising that technical scheme of the present invention is bigger the efficient of single tyre vulcanization; And a device of the present invention in the vertical direction moves, and does not need to overturn or flat turn, and does not therefore need the driving of heavy-duty motor; Simultaneously,, in a disguised form reduced the occupation of land space of equipment, saved cost because four vulcanizing chambers divide two-layer setting; Moreover owing to do not need to overturn or flat turn, the instant impact to frame and entire equipment in the matched moulds process reduces greatly, therefore can suitably reduce the intensity and the thickness of frame under the situation that guarantees operate as normal, has saved cost.
More than specific descriptions of the present invention are intended to illustrate the implementation of specific embodiments can not be interpreted as it is limitation of the present invention.Those of ordinary skills can make various variants on the basis of the embodiment that describes in detail under instruction of the present invention, these variants all should be included within the design of the present invention.The present invention's scope required for protection is only limited by described claims.