Summary of the invention
The objective of the invention is problem, provide a kind of manufacture of cement that helps energy-saving and cost-reducing, improve output, the highly active activated cement grinding reinforcing agent and the preparation technology thereof that can improve the cement products performance and improve the quality at present cement industry existence.
The present invention seeks to be achieved through the following technical solutions:
Highly active activated cement grinding reinforcing agent adopts following main ingredient and weight percentage:
Water 38-44%, poly-hydroxy acid high efficiency water reducing agent 8-12%, sodium acetate 4-10%, urea 1-3.6%, modified lignin resin 13-19%, 85% trolamine 8-12%, malt sugar 14-20%, tween TO-200.08-0.11%, silicone antifoam agent 0.08-0.11%.
The preferable weight percentage of described component is:
Water 38-41%, poly-hydroxy acid high efficiency water reducing agent 8-12%, sodium acetate 6-8%, urea 1.8-3.6%, modified lignin resin 13-16%, 85% trolamine 8-11%, malt sugar 16-18%, tween TO-200.08-0.11%, silicone antifoam agent 0.08-0.11%.
The preparation technology of highly active activated cement grinding reinforcing agent may further comprise the steps according to the weight percentage of described component:
1), water, trolamine, malt sugar, TO-20 and silicone antifoam agent are carried out after the compound stirring standby;
2), sodium acetate, urea and modified lignin resin are carried out after the compound stirring standby;
3), with step 1) and 2) mixed solution addition polymerization hydroxy acid high efficiency water reducing agent carry out compound stirring and get product.
The mechanism of action:
Trolamine in of the present invention, malt sugar, tween TO-20 and silicone antifoam agent are compound together, mainly cement is strengthened intensity in early stage, directly improve mill output, the compound together main stabilizing cement later strength of sodium acetate, urea and modified lignin resin, compatible with other admixture, it mainly is that the reaction that allows the various raw materials of whole prod produce mutually can be complete that addition polymerization hydroxy acid high efficiency water reducing agent carries out compound, accomplish neither chloride ion-containing, solved the corrosion of chlorion again reinforcing bar in the cement concrete.
It is interior by the material surface adsorption that this highly active activated cement grinding reinforcing agent enters cement mill, can reduce the material particles surface free energy.Stop the compound of newborn crackle.Quicken the expansion of material crackle.Reduce the hardness and the intensity on material surface, improved the grindability of material.Cement grinding aid also reduces cement and tails over, and has avoided particulate to cross grinding, improves cement granules circularity coefficient, promotes the aquation of silicate minerals, improves the activity of cement clinker.Very help the raising of each age strength of cement.
Enter grinding machine in this grinding aid available dedicated volume pump adding cement admixture and grind, consumption is generally 0.1% of cement admixture.
Major function:
1, improve material specific surface area, grinding aid improves cement output;
2, excite clinker active, improve strength of cement;
3, transfer modification with fixed attention, improve soundness of cement;
4, improve drying shrinkage, freeze-thaw resistance, wear resistance, the impermeability of cement; Improve anti-carbonization ability, corrosion resistance;
5, chloride ion-containing not fully in the product, compliance with environmental protection requirements does not have corrosive nature to the reinforcing bar in the cement concrete, life-span that can the long reinforced concrete member in the court of a feudal ruler.
This highly active activated cement grinding reinforcing agent is used for the main economic and technical norms of manufacture of cement:
1, stablizing specific surface area raising 10% under the normal production conditions, cement mill output improves about 10~20%; Save power consumption 10%.
2, three days intensity of cement can improve more than 20%, and intensity can improve more than 10% in 28 days.
3, can shorten about 1 hour time of coagulation.
4, under clinker strength reached situation more than the 50Mpa, the slag addition content can reach 50~70%, and addition content can reach 25~40% during the independent admixture of slag, coal gangue, zeolite, flyash, can reach 30~50% during blending.
5, behind the cost that digestion or deduction grinding aid are brought into, can reduce about 10 yuan/ton of manufacture of cement costs.
Embodiment
Highly active activated cement grinding reinforcing agent of the present invention adopts following prescription (weight %):
Component |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Water |
40 |
41 |
38 |
Poly-hydroxy acid high efficiency water reducing agent |
10 |
8 |
12 |
Sodium acetate |
6 |
8 |
7 |
Urea |
1.8 |
1.84 |
3.78 |
Modified lignin resin |
16 |
15 |
13 |
Trolamine (85%) |
10 |
11 |
8 |
Malt sugar |
16 |
16 |
18 |
Tween TO-20 |
0.1 |
0.08 |
0.11 |
Silicone antifoam agent |
0.1 |
0.08 |
0.11 |
Add up to |
100% |
100% |
100% |
The preparation technology of highly active activated cement grinding reinforcing agent comprises step by each components contents in the foregoing description:
1) it is standby after 10 minutes, water, trolamine, malt sugar, tween TO-20 and silicone antifoam agent to be carried out compound stirring;
2) it is standby after 15 minutes, sodium acetate, urea and modified lignin resin to be carried out compound stirring;
3), with step 1) and 2) mixed solution addition polymerization hydroxy acid high efficiency water reducing agent carry out compound stirring and got product in 20 minutes.
Application example:
A: TF cement mill, Hebei (addition content 0.1% uses at the 3*13m cement mill)
Effect:
1. raising strength of cement is improved cement performance.Intensity can improve more than 20% in three days, intensity can improve more than 10% in 28 days, can shorten about 1 hour time of coagulation, effectively eliminate the free calcium oxide in the grog, the drying shrinkage, freeze-thaw resistance, wear resistance, impermeability, anti-carbonization ability, corrosion resistance, cement color etc. of cement are effectively improved.
2. the raising cement quality is mixed blended material more, reduces cement cost.Reach at clinker strength under the situation of 50MPa, the slag addition content can reach 60%, and addition content can reach 35% during the independent admixture of slag, coal gangue, zeolite, flyash, can reach 40% during blending, produces the 32.5R class g cement, can improve cement output more than 20%.
3. improve mill output 10~20%, increasing specific surface area about 10%.
4. show to improve and the security of mill cement, the turnover of quickening warehouse compartment.
5. under square one, can improve a label and produce cement, be the shortcut of producing high grade.
6. every economic and technical norms guarantee to meet the GB requirement, can obtain to condense fast, early strong high, cement user such as color is good need desired result.
B. Pingxiang, Jiangxi LM cement company limited (addition content 0.05% is used for the 2.4*10m grinding machine) effect:
1. gain in strength, intensity increased 3Mpa in 3 days, and intensity increased 4Mpa in 28 days, can effectively eliminate the free calcium oxide in the grog,
2. the blended material addition content is than being increased to more than 40% by original 32%.
3. improve mill output 20%, increasing specific surface area about 10%.
4. finished product meets national cement new-standard, can obtain vast cement user's approval.