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CN101509111B - Method of producing bulk amorphous alloy material with excellent mechanical performances and high-magnetostriction - Google Patents

Method of producing bulk amorphous alloy material with excellent mechanical performances and high-magnetostriction Download PDF

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CN101509111B
CN101509111B CN2009100963535A CN200910096353A CN101509111B CN 101509111 B CN101509111 B CN 101509111B CN 2009100963535 A CN2009100963535 A CN 2009100963535A CN 200910096353 A CN200910096353 A CN 200910096353A CN 101509111 B CN101509111 B CN 101509111B
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严密
陶姗
马天宇
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Zhejiang University ZJU
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Abstract

The invention discloses a bulk amorphous alloy with both fine mechanical property and high magnetoconstriction and a preparation method thereof. The bulk amorphous alloy has the following chemical formula: (FeaNbbBc) 1-xTbx, wherein, a is more than or equal to 65 and less than or equal to 75, b is more than or equal to 2 and less than or equal to 8, c is more than or equal to 20 and less than or equal to 25, x is more than or equal to 1 and less than or equal to 10, and a plus b plus c equals 100. For the bulk amorphous alloy, materials are mixed according to a general formula of FeaNbbBc; first, the FeaNbbBc is smelted into master alloy, and then a master alloy spindle is ground into small pieces; Tb metal is added according to atomic ratio of (FeaNbbBc) 1-xTbx; a bar-shaped alloy sampleis obtained by putting the raw materials to an induction furnace for melting and carrying out direct spray casting; as a result, volatilization of rare earth element Tb can be reduced. The bulk amorphous alloy of the invention has a magnetostriction coefficient ranging from 398ppm to 976ppm; meanwhile, the alloy has simple components, high thermal stability and fine mechanical performance and amorphous forming capacity. The Fe-based bulk amorphous alloy of the invention can be widely applied to magnetic materials such as magnetostriction materials and the like.

Description

Have the preparation method of the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently
Technical field
The present invention relates to the amorphous magnetic material field, particularly relate to a kind of preparation method who has the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently.
Background technology
When magnetized state changed in magnetic field, ferromagnetic and ferrimagnetic material caused size or the small variation of volume, and this phenomenon is called magnetostriction.The size of magnetostrictive effect is represented with magnetostriction coefficient λ.Its value is λ=δ l/l, and l and δ l are the original length of magnet and the change of magnetization back length.Traditional magnetostriction materials are Ni and Fe base alloy, and the saturation magnetostriction coefficient lambda s of this metalloid and alloy is (± 30~70) * 10 -6, because the λ of this class material is too little, so use range is restricted.At the beginning of the sixties, people find that promptly rare earth element (R) has the magnetic of many uniquenesses.For example, the orbital momentum of heavy rare earths atom and spin angular momentum are all big, and are arranged in parallel, so each atomic magnetic moment is 9 μ B~10 μ B, and Ni and Fe have only 0.6 μ BWith 2.2 μ B1963, people such as Legvold measured Tb (terbium) and Dy (dysprosium) at low temperatures along the magnetostriction of basal plane, and the magnetostriction value of finding these basal planes is 100~1000 times of traditional magnetostriction materials magnetostriction value, and this makes magnetostriction materials breakthrough occur.The eighties in 20th century, people such as U.S. Clark find, TbFe 2, DyFe 2At room temperature has very big magnetostriction coefficient Deng the binary rare-earth iron cpd.TbFe at room temperature for example 2Magnetostriction coefficient λ sBe 1800ppm, DyFe 2Magnetostriction coefficient λ sBe 430ppm, they have higher magnetostriction coefficient at low temperatures.But saturation magnetic field is too high, does not have practical value.Further developed the ternary RE iron cpd afterwards, their magnetocrystalline anisotropy can compensate or cancel each other, and makes this (R 1R 2) Fe 2The type compound just can obtain very big magnetostriction coefficient in room temperature after the match with low.Tb for example 0.27Dy 0.73Fe 2Magnetostriction coefficient can reach 1500-2000ppm.Because the magnetostriction coefficient of this material is bigger 50 times than the basic alloy of Ni, than the big 5-25 of piezoelectric ceramics doubly, so be called giant magnetostriction material or giant magnetostrictive material.
The high-magnetostriction alloy material mainly is that Tb-Dy-Fe is main crystal alloy at present, though this alloy magnetostriction coefficient can reach more than the 1000-2000ppm, fragility is big, mechanical property is relatively poor, limited its widespread use, and needed a large amount of rare earth materials that use, cost is higher.Amorphous alloy has that the atomic arrangement long-range is unordered, the special microtexture of short range order, thereby has the intensity height, and fracture toughness property is good, the resistivity height, and superior machinery, physics and chemical property such as erosion resistance is good, application prospect is extensive.The machinery that non-crystaline amorphous metal is good, physics and chemical property and high-magnetostriction performance combine, and are the problem that crystal alloy exists in the hope of solving present high-magnetostriction Tb-Dy-Fe.At present, for traditional noncrystal membrane of methods such as sputter, fast quenching preparation, the magnetostriction performance of strip, existing several studies report, in only research report, Inoue group finds, Fe-Co-Ln-B (Ln=Sm or Tb) is that metallic glass has advantages of higher stability and saturation magnetostriction coefficient lambda s, has good tensile strength, bending strength, hardness and Young's modulus simultaneously.Fe 68.5Co 10Sm 1.5B 20And Fe 68.5Co 10Tb 1.5B 20λ s reach 58 * 10 -6, Fe 68.5Co 10Dy 1.5B 20Reach 51 * 10 -6, all having substantially exceeded does not have the non-crystaline amorphous metal of glass transition point (λ s≤ 44 * 10 -6).Yet the non-crystaline amorphous metal of Inoue report also only limits to strip, both at home and abroad to the research of metallic glass magnetostriction performance also seldom.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of preparation method who has the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently is provided.
The chemical molecular formula that has the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently is (Fe aNb bB c) 1-xTb x, wherein 65≤a≤75,2≤b≤8,20≤c≤25,1≤x≤10, and a+b+c=100.
The material purity of component Fe, Nb, B or the Tb of the described bulk amorphous alloys that has good mechanical property and high-magnetostriction concurrently is 99.5%~99.9%.The bulk amorphous alloys that has good mechanical property and high-magnetostriction concurrently has the high-magnetostriction coefficient of 398ppm~976ppm.
The preparation method who has the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently may further comprise the steps:
Step 1: press atomic percent Fe aNb bB cWeighing purity is 99.6% Fe, and purity is 99.8% Nb and FeB alloy, with claim the target component raw material put into vacuum high-frequency induction smelting furnace, extracting vacuum to 4.0 * 10 -3Behind the Pa, charge into the high-purity argon gas protection, regulate electric current by little extremely big, induction heating melts until sample.Melt back 5~10 times is with the Fe that obtains to mix aNb bB cThe mother alloy spindle;
Step 2: the Fe of step 1 acquisition aNb bB cBe broken into fritter Fe behind the mother alloy spindle scale removal aNb bB cAlloy, and place the alcohol ultrasonic cleaning;
Step 3: the fritter Fe that obtains with step 2 aNb bB cAlloy and purity are that 99.9% Tb is by atomic percent (Fe aNb bB c) 1-xTb xWeighing, and be in the silica tube of 0.4mm~0.6mm with its pack into lower ending opening and aperture, extracting vacuum to 4.0 * 10 -3Behind the Pa, in the induction furnace cavity, charge into the high-purity argon gas protection, adopt the radio-frequency induction coil heating to make its fusing; the adjusting electric current is 15~35A; temperature sensor is 1100~1680 ℃, fused alloy liquid is sprayed and the injection copper mold with high-purity argon gas behind melting 2~5min, makes (Fe aNb bB c) 1-xTb xBlock amorphous alloy.
Described (Fe aNb bB c) 1-xTb xThe minimum critical diameter of block non-crystalline alloy material is 2mm.Cavity air pressure 0.05MPa, spraying pressure differs from 0.05~0.10MPa.
The bulk amorphous alloys that has good mechanical property and high-magnetostriction concurrently of the present invention has following distinguishing feature: 1) magnetostriction coefficient height.2) amorphous formation ability is strong, Heat stability is good.3) compressed rupture strength height, hardness is big.4) alloy is a quad alloy, and moiety is simple.In addition, the preparation method's of the bulk amorphous alloys that has good mechanical property and high-magnetostriction concurrently of the present invention technology is simple, neither be very high to the purity requirement of raw material.The superiority of this system amorphous alloy means that it is a kind of magnetic functional material with application prospect.
Description of drawings
Fig. 1 is the magnetostriction graphic representation of the embodiment of the invention 1;
Fig. 2 is the compressive stress strain curve figure of the embodiment of the invention 1.
Embodiment
(the Fe that the present invention makes aNb bB c) 1-xTb xBeing bulk alloy X-ray diffraction analysis is non-crystalline state completely, obtains the glass transformation temperature T that this is an alloy with differential scanning calorimeter g, crystallization temperature T x, fusing point T mWith supercooling liquid phase region Δ T xEtc. the thermostability parameter.Its supercooling liquid phase region Δ T x=73K~90K, usually, the supercooling liquid phase region of broad shows that non-crystaline amorphous metal has lower critical cooling rate, promptly non-crystaline amorphous metal has the longer treatment time more than glass transformation temperature, illustrates that this alloy has stronger amorphous formation ability.Adopt the magnetostriction performance of resistance strain meter beta alloy, the magnetostriction coefficient of this alloy is 398ppm-976ppm.(the Fe that will make simultaneously aNb bB c) 1-xTb xNon-crystaline amorphous metal bar intercepting Ф 2mm * 4mm tests its compression mechanical property and hardness (in the present invention, the compression mechanical property of material adopts the MTS testing of equipment, and hardness adopts microhardness tester to measure).This Fe-based amorphous alloy system not only has higher breaking tenacity 2984~3487MPa, and Vickers' hardness is up to 1069kg/mm simultaneously 2~1120kg/mm 2
The invention will be further described below in conjunction with drawings and Examples.
Embodiment 1: preparation (Fe 72Nb 4B 24) 96Tb 4The block amorphous alloy rod
Press atomic percent Fe 72Nb 4B 24Accurately weighing purity is 99.6% Fe, and purity is 99.8% Nb and FeB alloy.With claim the target component raw material put into vacuum high-frequency induction smelting furnace, extracting vacuum to 4.0 * 10 -3Behind the Pa, charge into the high-purity argon gas protection, regulate electric current by little extremely big, induction heating melts until sample.Melt back 5 times is with the Fe that obtains to mix 72Nb 4B 24The mother alloy spindle.The Fe that obtains 72Nb 4B 24Be broken into fritter behind the mother alloy spindle scale removal, and place the alcohol ultrasonic cleaning.With the Fe that obtains 72Nb 4B 24Fritter alloy and purity are that 99.9% Tb is by atomic percent (Fe 72Nb 4B 24) 96Tb 4Weighing, and be in the silica tube of 0.5mm with its pack into lower ending opening and aperture, extracting vacuum to 3.4 * 10 -3Behind the Pa; in the induction furnace cavity, charge into the high-purity argon gas protection; adopt the radio-frequency induction coil heating to make its fusing; the adjusting electric current is 20A; temperature sensor is 1500 ℃; with high-purity argon gas fused alloy liquid being sprayed and injects internal diameter behind the melting 3min is the copper mold of 2mm/3mm, makes (the Fe of diameter 2-3mm 72Nb 4B 24) 96Tb 4The block amorphous alloy rod.This alloy has good amorphous formation ability, and non-crystaline amorphous metal bar critical diameter is of a size of 2mm.Fig. 1 is (Fe 72Nb 4B 24) 96Tb 4The magnetostriction graphic representation of alloy, the magnetostriction coefficient of this alloy are 976ppm.Fig. 2 is the compressive stress strain curve of this alloy, and can obtain its breaking tenacity is 3487MPa.
Embodiment 2: preparation (Fe 72Nb 4B 24) 95Tb 5The block amorphous alloy rod
Press atomic percent Fe 72Nb 4B 24Accurately weighing purity is 99.6% Fe, and purity is 99.8% Nb and FeB alloy.With claim the target component raw material put into vacuum high-frequency induction smelting furnace, extracting vacuum to 4.0 * 10 -3Behind the Pa, charge into the high-purity argon gas protection, regulate electric current by little extremely big, induction heating melts until sample.Melt back 7 times is with the Fe that obtains to mix 72Nb 4B 24The mother alloy spindle.The Fe that obtains 72Nb 4B 24Be broken into fritter behind the mother alloy spindle scale removal, and place the alcohol ultrasonic cleaning.With the Fe that obtains 72Nb 4B 24Fritter alloy and purity are that 99.9% Tb is by atomic percent (Fe 72Nb 4B 24) 95Tb 5Weighing, and be in the silica tube of 0.6mm with its pack into lower ending opening and aperture, induction heating in a vacuum, extracting vacuum to 3.6 * 10 -3Behind the Pa; in the induction furnace cavity, charge into the high-purity argon gas protection; adopt the radio-frequency induction coil heating to make its fusing; the adjusting electric current is 15A; temperature sensor is 1100 ℃; with high-purity argon gas fused alloy liquid being sprayed and injects internal diameter behind the melting 5min is the copper mold of 2mm/3mm, makes (the Fe of diameter 2-3mm 72Nb 4B 24) 95Tb 5The block amorphous alloy rod.This alloy has good amorphous formation ability, and non-crystaline amorphous metal bar critical diameter is of a size of 2mm.Should (Fe 72Nb 4B 24) 95Tb 5The magnetostriction coefficient of alloy is 780ppm.The compressive stress strain curve figure of this alloy is similar to Fig. 1, and can obtain its breaking tenacity from table 1 is 3240MPa.
Embodiment 3: preparation (Fe 72Nb 4B 24) 94Tb 6The block amorphous alloy rod
Press atomic percent Fe 72Nb 4B 24Accurately weighing purity is 99.6% Fe, and purity is 99.8% Nb and FeB alloy, with claim the target component raw material put into vacuum high-frequency induction smelting furnace, extracting vacuum to 4.0 * 10 -3Behind the Pa, charge into the high-purity argon gas protection, regulate electric current by little extremely big, induction heating melts until sample.Melt back 9 times is with the Fe that obtains to mix 72Nb 4B 24The mother alloy spindle.The Fe that obtains 72Nb 4B 24Be broken into fritter behind the mother alloy spindle scale removal, and place the alcohol ultrasonic cleaning.With the Fe that obtains 72Nb 4B 24Fritter alloy and purity are that 99.9% Tb is by atomic percent (Fe 72Nb 4B 24) 94Tb 6Weighing, and be in the silica tube of 0.4mm with its pack into lower ending opening and aperture, extracting vacuum to 3.4 * 10 -3Behind the Pa; in the induction furnace cavity, charge into the high-purity argon gas protection; adopt the radio-frequency induction coil heating to make its fusing; the adjusting electric current is 28A; temperature sensor is 1620 ℃; with high-purity argon gas fused alloy liquid being sprayed and injects internal diameter behind the melting 3min is the copper mold of 2mm/3mm/4mm, makes (the Fe of diameter 2-4mm 72Nb 4B 24) 94Tb 6The block amorphous alloy rod.This alloy has good amorphous formation ability, and non-crystaline amorphous metal bar critical diameter is of a size of 3mm.Should (Fe 72Nb 4B 24) 94Tb 6The magnetostriction coefficient of alloy is 603ppm.The stress under compression strain curve figure of this alloy is similar to Fig. 1, and can obtain its breaking tenacity from table 1 is 3006MPa.
Embodiment 4: preparation (Fe 72Nb 4B 24) 93Tb 7The block amorphous alloy rod
Press atomic percent Fe 72Nb 4B 24Accurately weighing purity is 99.6% Fe, and purity is 99.8% Nb and FeB alloy, with claim the target component raw material put into vacuum high-frequency induction smelting furnace, extracting vacuum to 4.0 * 10 -3Behind the Pa, charge into the high-purity argon gas protection, regulate electric current by little extremely big, induction heating melts until sample.Melt back 5 times is with the Fe that obtains to mix 72Nb 4B 24The mother alloy spindle.The Fe that obtains 72Nb 4B 24Be broken into fritter behind the mother alloy spindle scale removal, and place the alcohol ultrasonic cleaning.With the Fe that obtains 72Nb 4B 24Fritter alloy and purity are that 99.9% Tb is by atomic percent (Fe 72Nb 4B 24) 93Tb 7Weighing, and be in the silica tube of 0.4mm with its pack into lower ending opening and aperture, extracting vacuum to 3.2 * 10 -3Behind the Pa; in the induction furnace cavity, charge into the high-purity argon gas protection; adopt the radio-frequency induction coil heating to make its fusing; the adjusting electric current is 18A; temperature sensor is 1320 ℃; with high-purity argon gas fused alloy liquid being sprayed and injects internal diameter behind the melting 4min is the copper mold of 2mm/3mm, makes (the Fe of diameter 2-3mm 72Nb 4B 24) 93Tb 7The block amorphous alloy rod.This alloy has good amorphous formation ability, and non-crystaline amorphous metal bar critical diameter is of a size of 2mm.Should (Fe 72Nb 4B 24) 93Tb 7The magnetostriction coefficient of alloy is 398ppm.The stress under compression strain curve figure of this alloy is similar to Fig. 1, and can obtain its breaking tenacity from table 1 is 2984MPa.
Every performance of the bulk amorphous alloys that the foregoing description obtains is shown in table 1 summary.
Table 1 (Fe aNb bB c) 1-xTb xThe performance of series bulk amorphous alloy
Figure G2009100963535D00051

Claims (3)

1. preparation method who has the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently is characterized in that may further comprise the steps:
Step 1: press atomic percent Fe aNb bB cWeighing purity is 99.6% Fe, and purity is 99.8% Nb and FeB alloy, with claim the target component raw material put into vacuum high-frequency induction smelting furnace, extracting vacuum to 4.0 * 10 -3Behind the Pa, charge into the high-purity argon gas protection, regulate electric current by little extremely big, induction heating melts until sample.Melt back 5~10 times is with the Fe that obtains to mix aNb bB cThe mother alloy spindle;
Step 2: the Fe of step 1 acquisition aNb bB cBe broken into fritter Fe behind the mother alloy spindle scale removal aNb bB cAlloy, and place the alcohol ultrasonic cleaning;
Step 3: the fritter Fe that obtains with step 2 aNb bB cAlloy and purity are that 99.9% Tb is by atomic percent (Fe aNb bB c) 100-xTb xWeighing, and be in the silica tube of 0.4mm~0.6mm with its pack into lower ending opening and aperture, extracting vacuum to 4.0 * 10 -3Behind the Pa, in the induction furnace cavity, charge into the high-purity argon gas protection, adopt the radio-frequency induction coil heating to make its fusing; the adjusting electric current is 15~35A; temperature sensor is 1100~1680 ℃, fused alloy liquid is sprayed and the injection copper mold with high-purity argon gas behind melting 2~5min, makes (Fe aNb bB c) 100-xTb xBlock amorphous alloy;
Described (Fe aNb bB c) 100-xTb xIn the formula, 65≤a≤75,2≤b≤8,20≤c≤25,1≤x≤10, and a+b+c=100.
2. a kind of preparation method who has the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently according to claim 1 is characterized in that: described (Fe aNb bB c) 100-xTb xThe minimum critical diameter of block non-crystalline alloy material is 2mm.
3. a kind of preparation method who has the bulk amorphous alloys of good mechanical property and high-magnetostriction concurrently according to claim 1 is characterized in that: described induction furnace cavity air pressure 0.05MPa, alloy liquid spraying pressure differs from 0.05~0.10MPa.
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