CN101406921B - Machine for forming numerical control wire - Google Patents
Machine for forming numerical control wire Download PDFInfo
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- CN101406921B CN101406921B CN2007101238360A CN200710123836A CN101406921B CN 101406921 B CN101406921 B CN 101406921B CN 2007101238360 A CN2007101238360 A CN 2007101238360A CN 200710123836 A CN200710123836 A CN 200710123836A CN 101406921 B CN101406921 B CN 101406921B
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Abstract
The invention discloses a numerical control wire molding machine which comprises a wire feeding wheel component and a stander, wherein the wire feeding wheel component is driven by a first servo motor and is used for transporting wire materials; a working wheel is arranged on the stander and is driven by a second servo motor; the center of the working wheel is provided with a pylome which is consistent with a passage for transporting the wire materials; one side of the working wheel is provided with a bracket which is used for supporting and mounting a molded working module; and the molded working module comprises a third servo motor for driving a column claw to radially move along the working wheel and clamp the wire materials to be machined, and a fourth servo motor for driving a tool post of the side of the column claw to rotate for a preset angle around the column claw. The numerical control wire molding machine provides high automation equipment for wire material molding industry, greatly improves labor productivity, improves production efficiency by over 20 times compared with the prior production efficiency, reduces labor intensity, and improves product quality.
Description
Technical field
The present invention relates to a kind of machining equipment, the machine for forming numerical control wire device of a kind of automation in particular.
Background technology
The wire rod forming technique of prior art has the equipment of numerous species at present at home, and particularly Zhuan Yong spring production equipment has developed into higher automatization level; Also has the lower non-standard equipment of some automaticities in addition.Though the spring production equipment belongs to line moulding category, mainly is engaged in the production of spring, also can produce some small shaped wire products; And for bigger, the complex-shaped line shaped article of some sizes, at present domestic mainly to make by hand or the simple and easy master of being shaped to, efficient is low, and labour intensity is big, and is of low quality.
Therefore, also there is defective in prior art, and awaits improving and development.
Summary of the invention
The object of the present invention is to provide a kind of machine for forming numerical control wire, for solving existing problems such as efficient is low in the present line moulding production, labour intensity is high, of low quality, provide a kind of numerical control full-automatic process equipment, can realize automatic continuous high-efficient production, eliminate hand labour fully.The present domestic like product that also do not have.
Technical scheme of the present invention is as follows:
A kind of machine for forming numerical control wire wherein, comprises a Wire Wheel assembly, by one first driven by servomotor, is used to carry wire rod; One frame, this frame is provided with an active wheel, and by one second driven by servomotor, the central authorities of this active wheel are set to through hole, and are consistent with the passage of carrying described wire rod; Be provided with support in this active wheel one side, be used for supporting that a shaping work module being set; The operating angle of described shaping work module is controlled by described second servomotor; Described shaping work module comprises one the 3rd servomotor, being used to drive a post pawl moves radially and clamping wire rod to be processed along described active wheel, and one the 4th servomotor, be used to drive be arranged on described post pawl side tool rest around described post pawl rotation predetermined angular; Described first to fourth servomotor by a control system in advance programming Control realize its operating process.
Described machine for forming numerical control wire, wherein, described Wire Wheel assembly comprises six Wire Wheels and is divided into three groups that every group of Wire Wheel rotates in opposite directions, is used to drive the wire rod that is clamped between the Wire Wheel and moves to the through hole of active wheel.
Described machine for forming numerical control wire, wherein, also be provided with an alignment assembly before the described Wire Wheel assembly, this alignment assembly includes vertically disposed mutually two groups of alignments wheel, every group of alignment wheel is crisscross arranged, and wire rod to be processed is set passes passage between the alignment wheel.
Described machine for forming numerical control wire, wherein, described active wheel is provided with counterweight, is used for offseting with described shaping work module joining.
Described machine for forming numerical control wire, wherein, described active wheel is coaxially arranged with second driven gear, and is driven by an intermediary wheel by second driving gear that is provided with on described second servomotor.
Described machine for forming numerical control wire, wherein, described the 3rd driven by servomotor is provided with a screw mandrel, drives the major axis one that an end is provided with the post pawl by this screw mandrel and moves radially along described active wheel, and pivot joint is provided with one the 3rd driven gear on this major axis, is used for fixing with described tool rest; One the 4th driving gear is arranged on described the 4th servomotor, the flank of tooth length of the 4th driving gear be used to guarantee described major axis in work shift with the suitable transmission of described the 3rd driven gear.
Described machine for forming numerical control wire, wherein, described the 3rd servomotor and described screw mandrel are by the interlock of one the 3rd shaft coupling.
Described machine for forming numerical control wire, wherein, described the 4th servomotor is by a tetrad axial organ and the interlock of described the 4th driving gear.
Described machine for forming numerical control wire wherein, also is provided with terminal pad in the through hole of described active wheel, be used to retrain described wire rod in position to be processed.
Described machine for forming numerical control wire wherein, also is provided with a mandrel on the described shaping work module, is used for the to be processed wire rod of clamping from described terminal pad; Described mandrel end is concordant, and with a cutting knife near, described cutting knife is fixed a Cutter apron plate by a pivot, and by the described cutting knife seat board of the controlled interlock of the 3rd driven gear on the described major axis.
A kind of machine for forming numerical control wire provided by the present invention for wire rod moulding industry provides a kind of high automation equipment, has improved labor productivity greatly, improves more than 20 times than original production efficiency, has reduced labour intensity, and has improved product quality.
Description of drawings
Fig. 1 is the schematic perspective view of machine for forming numerical control wire of the present invention;
Fig. 2 is the schematic perspective view of another angle of machine for forming numerical control wire of the present invention;
Fig. 3 is a production procedure schematic diagram of the present invention;
Fig. 4 a and Fig. 4 b are respectively the partial cutaway diagrammatic sketch of shaping work module of the present invention;
Fig. 5 is the Wire Wheel schematic representation of apparatus in the machine for forming numerical control wire of the present invention;
Fig. 6 is the active wheel rigging position cut-away view in the machine for forming numerical control wire of the present invention;
Fig. 7 is the cut-away view of the active wheel drives structure of machine for forming numerical control wire of the present invention.
The specific embodiment
Below preferred embodiment of the present invention is described in detail.
Machine for forming numerical control wire of the present invention mainly is to be used for Industry Control production and processing wire rod, its industrial control unit (ICU) can adopt an all-purpose computer or embedded system, can control four servomotors respectively, realize complicated continuous mechanical motion, by programming in advance the structure that will be processed into is set, and can the various wire products of disposable machine-shaping.Must dispose an autoloader in addition simultaneously, to realize self-feeding.
Machine for forming numerical control wire of the present invention, as depicted in figs. 1 and 2, it comprises a Wire Wheel assembly 110, is driven by one first servomotor 111, is used to carry wire rod to be processed; One frame 120 is set simultaneously, and this frame setting includes underframe 121 and bogie side frame 122, and described Wire Wheel assembly 110 can be set on the underframe table top, and each operate portions is set on bogie side frame 122; The bogie side frame 122 of this frame 120 is provided with an active wheel 123, this active wheel 123 is provided with has bigger wheel panel, drive by one second servomotor 211, the central authorities of this active wheel 123 are set to through hole 124, consistent with passage from the described wire rod of conveying of described Wire Wheel assembly 110, process and work thereby wire rod to be processed can be transported to active wheel central authorities.
Be provided with support 125 in these active wheel 123 1 sides, be used for supporting a shaping work module is set, this shaping work module comprises one the 3rd servomotor 311, drive a post pawl 132 moving radially by a screw mandrel 131 along described active wheel, but and clamping wire rod to be processed, shown in Fig. 4 a and Fig. 4 b, described post pawl is a jaw structure, can be clamped on the described wire rod to be processed advancing to described active wheel center under the driving of described the 3rd servomotor 311; Simultaneously, one the 4th servomotor 411 is set also on described support, is used to drive the tool rest 141 that is arranged on described post pawl 132 sides and rotates predetermined angulars around described post pawl 132.
Described first to fourth servomotor of the present invention all by a control system in advance programming Control realize its operating process, this control system can be the manipulative procedure that moves on the all-purpose computer, the length that the wire rod to be processed of described post pawl 132 clampings is fed forward and is extended by 111 controls of first servomotor; By the operating angle of second servomotor, 211 control moulding operational modules, stretching again by the 3rd servomotor described post pawl of 311 controls; The tool rest 141 on the described post pawl of described the 4th servomotor 411 controls 132 next doors is around the angle of described post pawl rotation, thereby under the control of control system, can realize the wire rod of described post pawl clamping is bent, and then carry out the production process of various bending wire rods automatically.
Wire Wheel assembly of the present invention as shown in Figure 5, also comprise six Wire Wheels 112 and can be divided into three groups, two Wire Wheels of every group can rotate in opposite directions, and being used for to same direction is that the direction of described typing operational module drives the wire rod be clamped between the Wire Wheel and moves.As shown in Figure 3, before Wire Wheel assembly of the present invention, also be provided with an alignment assembly 130, this alignment assembly 130 includes vertically disposed mutually two groups of alignments wheel 140, every group of alignment wheel is crisscross arranged, and wire rod to be processed is set passes passage between the alignment wheel, after the correction by the alignment wheel, the wire rod that enters active wheel can guarantee it is straight line, so that reduce the error that the control of described control system adds man-hour like this.
Because described processing and forming module weight of the present invention is heavier, on described active wheel 123, also be provided with counterweight 135, be used for weight with described shaping work module and offset and join, reduce the described second driven by servomotor power loss like this.Described active wheel 123 is coaxially arranged with second driven gear 126, as shown in Figure 7, and drive these second driven gears 126 by an intermediary wheel 128, thereby finally drive the rotation of described active wheel 123 by second driving gear 127 that is provided with on described second servomotor.
In the machine for forming numerical control wire of the present invention, shown in Fig. 4 a and Fig. 4 b, described the 3rd servomotor 311 drives described screw mandrel 131, drive major axis 133 the moving radially that an end is provided with post pawl 132 by this screw mandrel 131 along described active wheel 123, its structure implementation is to be set with a threaded portion on described major axis 133, adaptive described screw mandrel 131, described screw mandrel is rotated by described the 3rd driven by servomotor, thereby promotes the advance and retreat that described major axis 133 makes progress in described active wheel 123 footpaths by screw thread.Described the 3rd servomotor 311 and described screw mandrel 131 be by 134 interlocks of one the 3rd shaft coupling, described the 3rd shaft coupling 134 be used to be connected described the 3rd servomotor 311 and described screw mandrel 131.
On this major axis 133, also articulate and be provided with one the 3rd driven gear 312, be used for fixing with described tool rest 141, can be with respect to described post pawl rotation; One the 4th driving gear 412 is arranged on described the 4th servomotor 411, the flank of tooth length of the 4th driving gear 412 is longer, can guarantee described major axis 133 in the work shift scope, the 4th driving gear 412 can both with the 312 suitable transmissions of described the 3rd driven gear.By the transmission of the 4th driving gear 412, described tool rest 141 is just under the drive of described the 3rd driven gear 312, with respect to described post pawl rotary work.Described the 4th servomotor 411 is by a tetrad axial organ 144 and 412 interlocks of described the 4th driving gear.
For gripping the wire rod in the process, in the described machine for forming numerical control wire of the present invention, in the through hole of described active wheel 123, also be provided with terminal pad 129, as shown in Figure 6, be used to retrain described wire rod in position to be processed.On described shaping work module, also be provided with simultaneously a mandrel 150, shown in Fig. 4 b, with the coaxial setting of the rotating shaft of described active wheel, be used for the to be processed wire rod of clamping from described terminal pad 129, according to wire thickness difference to be processed, described mandrel can adopt the aperture of different size with adaptive wire rod to be processed; The end of described mandrel 150 is concordant, and with a cutting knife 160 near, described cutting knife can be set to an annular element, its hole portion is used for passing through of described wire rod, and by a pivot 161 being set on described support 125, cross over described pivot 161 and be fixed with a Cutter apron plate 162 with described cutting knife 160, to form lever, and by the described cutting knife seat board 162 of described major axis 133 controlled interlocks, shown in Fig. 4 b, for example can be when off-position retreats at described post pawl, described major axis 133 is provided with a protuberance can touch described cutting knife seat board 162, thereby drive the concordant end changing of the relative positions of described cutting knife 160 and described mandrel 150 by lever principle, can cut off the wire rod of completion of processing by control system control.
Workflow diagram of the present invention as shown in Figure 3, by a dish coil holder 210 wire rod to be processed is drawn, by the alignment assembly wire rod is carried out alignment, carry wire rod to be processed by the processing and forming module of feeding material component on described active wheel then, it should be noted that, from feeding material component, described four servomotors carry out precision control by control system, require to carry out corresponding process thereby can be provided with according to programming in advance.Machine for forming numerical control wire of the present invention adopts the automated production process fully, its production efficiency height, steady quality.
Should be understood that, for those of ordinary skills, can be improved according to the above description or conversion, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (8)
1. a machine for forming numerical control wire is characterized in that, comprises a Wire Wheel assembly, by one first driven by servomotor, is used to carry wire rod; One frame, this frame is provided with an active wheel, and by one second driven by servomotor, the central authorities of this active wheel are set to through hole, and are consistent with the passage of carrying described wire rod; Be provided with support in this active wheel one side, be used to support a shaping work module that is provided with on the described active wheel; On described active wheel, also be provided with and be used for the counterweight that the weight with described shaping work module offsets and joins; Described active wheel is coaxially arranged with second driven gear, and drives this second driven gear by second driving gear that is provided with on described second servomotor by an intermediary wheel, thereby finally drives the rotation of described active wheel; The operating angle of described shaping work module is controlled by described second servomotor; Described shaping work module comprises one the 3rd servomotor, being used to drive a post pawl moves radially and clamping wire rod to be processed along described active wheel, and one the 4th servomotor, be used to drive be arranged on described post pawl side tool rest around described post pawl rotation predetermined angular; Described first to fourth servomotor by a control system in advance programming Control realize its operating process.
2. machine for forming numerical control wire according to claim 1 is characterized in that, described Wire Wheel assembly comprises six Wire Wheels and be divided into three groups that every group of Wire Wheel rotates in opposite directions, is used to drive the wire rod that is clamped between the Wire Wheel and moves to the through hole of active wheel.
3. machine for forming numerical control wire according to claim 2, it is characterized in that, also be provided with an alignment assembly before the described Wire Wheel assembly, this alignment assembly includes vertically disposed mutually two groups of alignments wheel, every group of alignment wheel is crisscross arranged, and wire rod to be processed is set passes passage between the alignment wheel.
4. machine for forming numerical control wire according to claim 1, it is characterized in that, described the 3rd driven by servomotor is provided with a screw mandrel, driving the major axis that an end is provided with the post pawl by this screw mandrel moves radially along described active wheel, and pivot joint is provided with one the 3rd driven gear on this major axis, is used for fixing with described tool rest; One the 4th driving gear is arranged on described the 4th servomotor, the flank of tooth length of the 4th driving gear be used to guarantee described major axis in work shift with the suitable transmission of described the 3rd driven gear.
5. machine for forming numerical control wire according to claim 4 is characterized in that, described the 3rd servomotor and described screw mandrel are by the interlock of one the 3rd shaft coupling.
6. machine for forming numerical control wire according to claim 4 is characterized in that, described the 4th servomotor is by a tetrad axial organ and the interlock of described the 4th driving gear.
7. machine for forming numerical control wire according to claim 4 is characterized in that, also is provided with terminal pad in the through hole of described active wheel, is used to retrain described wire rod in position to be processed.
8. machine for forming numerical control wire according to claim 7 is characterized in that, also is provided with a mandrel on the described shaping work module, is used for the to be processed wire rod of clamping from described terminal pad; Described mandrel end is concordant, and with a cutting knife near, described cutting knife is fixed a Cutter apron plate by a pivot, and by the described cutting knife seat board of the controlled interlock of the 3rd driven gear on the described major axis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101238360A CN101406921B (en) | 2007-10-09 | 2007-10-09 | Machine for forming numerical control wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007101238360A CN101406921B (en) | 2007-10-09 | 2007-10-09 | Machine for forming numerical control wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101406921A CN101406921A (en) | 2009-04-15 |
| CN101406921B true CN101406921B (en) | 2010-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2007101238360A Active CN101406921B (en) | 2007-10-09 | 2007-10-09 | Machine for forming numerical control wire |
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| CN (1) | CN101406921B (en) |
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| CN101987411B (en) * | 2010-03-31 | 2013-06-26 | 深圳市光泓数控设备有限公司 | Spiral line tangent machining control method for key tooth machine |
| CN101862800B (en) * | 2010-06-11 | 2012-04-25 | 西安建筑科技大学 | Rotary machine head type wire bending equipment |
| CN101890463B (en) * | 2010-07-13 | 2012-01-18 | 浙江工业大学 | Chute-type metal wire bender head |
| CN102430670A (en) * | 2010-09-29 | 2012-05-02 | 大连大显精密轴有限公司 | High-speed cutting machine for wire rod with large outer diameter |
| CN102360943B (en) * | 2011-09-14 | 2012-10-03 | 天津市滨海电器有限公司 | Wire winding machine for annular coil |
| CN103818776A (en) * | 2014-02-25 | 2014-05-28 | 芜湖顺成电子有限公司 | Guiding and locating device used before cutting of electric wire |
| CN112024764B (en) * | 2020-08-28 | 2024-11-08 | 深圳市华毅达弹簧机械有限公司 | Six-shaft rotary head type wire bending machine |
| CN112186986A (en) * | 2020-10-13 | 2021-01-05 | 武义县达香电子有限公司 | Rotor harness sleeving and taking device with automatic cutting function |
| CN112743009B (en) * | 2021-01-22 | 2023-05-02 | 商丘金振源电子科技有限公司 | Automatic cutting equipment for steel wire products |
| CN115178692A (en) * | 2022-09-07 | 2022-10-14 | 徐州赛福电子有限公司 | Wiring harness bending device |
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| US5136867A (en) * | 1987-09-09 | 1992-08-11 | Spuhl Ag | Automatic frame bending machine for bending of steel rods or band steel |
| CN2564278Y (en) * | 2002-08-29 | 2003-08-06 | 新超华企业有限公司 | Forming device for spring shaper |
| CN2832350Y (en) * | 2005-10-25 | 2006-11-01 | 陈剑泽 | Spring forming machine |
| CN2841185Y (en) * | 2005-11-02 | 2006-11-29 | 逸升机械有限公司 | Composite cantilever winding-machine structure |
| CN201111450Y (en) * | 2007-10-10 | 2008-09-10 | 深圳市众为兴数控技术有限公司 | Numerical control wire shaping machine |
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- 2007-10-09 CN CN2007101238360A patent/CN101406921B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5136867A (en) * | 1987-09-09 | 1992-08-11 | Spuhl Ag | Automatic frame bending machine for bending of steel rods or band steel |
| CN2564278Y (en) * | 2002-08-29 | 2003-08-06 | 新超华企业有限公司 | Forming device for spring shaper |
| CN2832350Y (en) * | 2005-10-25 | 2006-11-01 | 陈剑泽 | Spring forming machine |
| CN2841185Y (en) * | 2005-11-02 | 2006-11-29 | 逸升机械有限公司 | Composite cantilever winding-machine structure |
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Non-Patent Citations (1)
| Title |
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| JP特开平9-253758A 1997.09.30 |
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| CN101406921A (en) | 2009-04-15 |
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Assignee: Shenzhen Guanghong Numerical Control Equipment Co.,Ltd. Assignor: Shenzhen Adtech CNC Technology Co., Ltd. Contract record no.: 2010440020238 Denomination of invention: Machine for forming numerical control wire Granted publication date: 20101222 License type: Exclusive License Open date: 20090415 Record date: 20101223 |
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Owner name: ADTECH (SHENZHEN) TECHNOLOGY CO., LTD. Free format text: FORMER NAME: SHENZHEN ADTECH CNC TECHNOLOGY CO., LTD. |
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Address after: 518052 Shenzhen City, Nanshan District Yi Yuan Lu Ma Liuzhou Tian Xia Industrial Park Building 5 Patentee after: Adtech (Shenzhen) Technology Co., Ltd. Address before: Nanshan District Ma Jia Long Industrial Zone in Shenzhen city Guangdong province 518052 building 36 Patentee before: Shenzhen Adtech CNC Technology Co., Ltd. |