CN100548663C - Composite fiber structure and method for producing same - Google Patents
Composite fiber structure and method for producing same Download PDFInfo
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- CN100548663C CN100548663C CNB2005800213100A CN200580021310A CN100548663C CN 100548663 C CN100548663 C CN 100548663C CN B2005800213100 A CNB2005800213100 A CN B2005800213100A CN 200580021310 A CN200580021310 A CN 200580021310A CN 100548663 C CN100548663 C CN 100548663C
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- Prior art keywords
- polyester
- fiber
- aforementioned
- composite
- elastic
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- 239000000835 fiber Substances 0.000 title claims abstract description 309
- 239000002131 composite material Substances 0.000 title claims abstract description 235
- 238000004519 manufacturing process Methods 0.000 title claims description 15
- 229920000728 polyester Polymers 0.000 claims abstract description 185
- 229920002725 thermoplastic elastomer Polymers 0.000 claims abstract description 41
- 238000000034 method Methods 0.000 claims abstract description 29
- 239000004744 fabric Substances 0.000 claims abstract description 13
- 210000004177 elastic tissue Anatomy 0.000 claims abstract description 10
- 229920001971 elastomer Polymers 0.000 claims description 69
- 239000000806 elastomer Substances 0.000 claims description 69
- 239000000463 material Substances 0.000 claims description 50
- 239000003795 chemical substances by application Substances 0.000 claims description 21
- 239000011230 binding agent Substances 0.000 claims description 18
- 230000003750 conditioning effect Effects 0.000 claims description 14
- 229920001169 thermoplastic Polymers 0.000 claims description 14
- 239000004416 thermosoftening plastic Substances 0.000 claims description 14
- 229920001400 block copolymer Polymers 0.000 claims description 12
- 238000003475 lamination Methods 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims description 11
- 210000000481 breast Anatomy 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- 229920000642 polymer Polymers 0.000 claims description 9
- 229920005989 resin Polymers 0.000 claims description 8
- 239000011347 resin Substances 0.000 claims description 8
- 238000002156 mixing Methods 0.000 claims description 7
- 239000012943 hotmelt Substances 0.000 claims description 6
- 229920005644 polyethylene terephthalate glycol copolymer Polymers 0.000 claims description 6
- 238000002844 melting Methods 0.000 abstract description 7
- 230000008018 melting Effects 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 6
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 abstract 1
- -1 ammonia ester Chemical class 0.000 description 37
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 27
- 239000002585 base Substances 0.000 description 23
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 21
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 20
- 239000000203 mixture Substances 0.000 description 16
- 229920001707 polybutylene terephthalate Polymers 0.000 description 16
- 238000009740 moulding (composite fabrication) Methods 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- 238000005406 washing Methods 0.000 description 13
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 11
- 229920000742 Cotton Polymers 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 10
- 230000004927 fusion Effects 0.000 description 9
- 229920000570 polyether Polymers 0.000 description 9
- 239000004721 Polyphenylene oxide Substances 0.000 description 8
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 238000009987 spinning Methods 0.000 description 8
- 239000002253 acid Substances 0.000 description 6
- 238000009960 carding Methods 0.000 description 6
- 230000008859 change Effects 0.000 description 6
- 238000011156 evaluation Methods 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 230000014759 maintenance of location Effects 0.000 description 6
- 230000003252 repetitive effect Effects 0.000 description 6
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- KZTYYGOKRVBIMI-UHFFFAOYSA-N S-phenyl benzenesulfonothioate Natural products C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 229910021529 ammonia Inorganic materials 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-N ammonia Natural products N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 5
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 5
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- 239000011734 sodium Substances 0.000 description 5
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000035699 permeability Effects 0.000 description 4
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 4
- 239000001294 propane Substances 0.000 description 4
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 4
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 3
- 238000009940 knitting Methods 0.000 description 3
- 230000000877 morphologic effect Effects 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 239000004970 Chain extender Substances 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- 241001269178 Garrha Species 0.000 description 2
- PWLXTFFHCFWCGG-UHFFFAOYSA-N Heneicosanedioic acid Chemical compound OC(=O)CCCCCCCCCCCCCCCCCCCC(O)=O PWLXTFFHCFWCGG-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920000305 Nylon 6,10 Polymers 0.000 description 2
- ALQSHHUCVQOPAS-UHFFFAOYSA-N Pentane-1,5-diol Chemical compound OCCCCCO ALQSHHUCVQOPAS-UHFFFAOYSA-N 0.000 description 2
- QTQDDTSVRVWHMO-BQBZGAKWSA-N S-methylglutathione Chemical compound OC(=O)CNC(=O)[C@H](CSC)NC(=O)CC[C@H](N)C(O)=O QTQDDTSVRVWHMO-BQBZGAKWSA-N 0.000 description 2
- ORLQHILJRHBSAY-UHFFFAOYSA-N [1-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1(CO)CCCCC1 ORLQHILJRHBSAY-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 125000005037 alkyl phenyl group Chemical group 0.000 description 2
- 235000010290 biphenyl Nutrition 0.000 description 2
- 239000004305 biphenyl Substances 0.000 description 2
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- FOTKYAAJKYLFFN-UHFFFAOYSA-N decane-1,10-diol Chemical compound OCCCCCCCCCCO FOTKYAAJKYLFFN-UHFFFAOYSA-N 0.000 description 2
- 125000005442 diisocyanate group Chemical group 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- TVIDDXQYHWJXFK-UHFFFAOYSA-N dodecanedioic acid Chemical compound OC(=O)CCCCCCCCCCC(O)=O TVIDDXQYHWJXFK-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- JMANVNJQNLATNU-UHFFFAOYSA-N oxalonitrile Chemical compound N#CC#N JMANVNJQNLATNU-UHFFFAOYSA-N 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 229920002215 polytrimethylene terephthalate Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- TYFQFVWCELRYAO-UHFFFAOYSA-N suberic acid Chemical compound OC(=O)CCCCCCC(O)=O TYFQFVWCELRYAO-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- BXGYYDRIMBPOMN-UHFFFAOYSA-N 2-(hydroxymethoxy)ethoxymethanol Chemical compound OCOCCOCO BXGYYDRIMBPOMN-UHFFFAOYSA-N 0.000 description 1
- ISPYQTSUDJAMAB-UHFFFAOYSA-N 2-chlorophenol Chemical compound OC1=CC=CC=C1Cl ISPYQTSUDJAMAB-UHFFFAOYSA-N 0.000 description 1
- XFEGRFIENDJTCK-UHFFFAOYSA-N 2-phenyl-2,3-dihydroindene-1,1-dicarboxylic acid Chemical compound C1C2=CC=CC=C2C(C(=O)O)(C(O)=O)C1C1=CC=CC=C1 XFEGRFIENDJTCK-UHFFFAOYSA-N 0.000 description 1
- KLSLBUSXWBJMEC-UHFFFAOYSA-N 4-Propylphenol Chemical compound CCCC1=CC=C(O)C=C1 KLSLBUSXWBJMEC-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 241000124033 Salix Species 0.000 description 1
- 206010040007 Sense of oppression Diseases 0.000 description 1
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 1
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical compound ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 description 1
- XMUZQOKACOLCSS-UHFFFAOYSA-N [2-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=CC=C1CO XMUZQOKACOLCSS-UHFFFAOYSA-N 0.000 description 1
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical compound OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 1
- BWVAOONFBYYRHY-UHFFFAOYSA-N [4-(hydroxymethyl)phenyl]methanol Chemical compound OCC1=CC=C(CO)C=C1 BWVAOONFBYYRHY-UHFFFAOYSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 150000001414 amino alcohols Chemical class 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 230000002421 anti-septic effect Effects 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 1
- 238000012661 block copolymerization Methods 0.000 description 1
- NIHJEJFQQFQLTK-UHFFFAOYSA-N butanedioic acid;hexanedioic acid Chemical compound OC(=O)CCC(O)=O.OC(=O)CCCCC(O)=O NIHJEJFQQFQLTK-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 210000000038 chest Anatomy 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 1
- PDXRQENMIVHKPI-UHFFFAOYSA-N cyclohexane-1,1-diol Chemical compound OC1(O)CCCCC1 PDXRQENMIVHKPI-UHFFFAOYSA-N 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- IMHDGJOMLMDPJN-UHFFFAOYSA-N dihydroxybiphenyl Natural products OC1=CC=CC=C1C1=CC=CC=C1O IMHDGJOMLMDPJN-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 239000000975 dye Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- FYIBGDKNYYMMAG-UHFFFAOYSA-N ethane-1,2-diol;terephthalic acid Chemical compound OCCO.OC(=O)C1=CC=C(C(O)=O)C=C1 FYIBGDKNYYMMAG-UHFFFAOYSA-N 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000006081 fluorescent whitening agent Substances 0.000 description 1
- 235000019256 formaldehyde Nutrition 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical class O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004611 light stabiliser Substances 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- CKFGINPQOCXMAZ-UHFFFAOYSA-N methanediol Chemical class OCO CKFGINPQOCXMAZ-UHFFFAOYSA-N 0.000 description 1
- CVKMFSAVYPAZTQ-UHFFFAOYSA-N methylhexanoic acid Natural products CCCCC(C)C(O)=O CVKMFSAVYPAZTQ-UHFFFAOYSA-N 0.000 description 1
- ZIYVHBGGAOATLY-UHFFFAOYSA-N methylmalonic acid Chemical class OC(=O)C(C)C(O)=O ZIYVHBGGAOATLY-UHFFFAOYSA-N 0.000 description 1
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical class C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 239000003605 opacifier Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 235000006408 oxalic acid Nutrition 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920003225 polyurethane elastomer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- ULWHHBHJGPPBCO-UHFFFAOYSA-N propane-1,1-diol Chemical class CCC(O)O ULWHHBHJGPPBCO-UHFFFAOYSA-N 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
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- 230000035807 sensation Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229960005137 succinic acid Drugs 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 229920001897 terpolymer Polymers 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 239000002341 toxic gas Substances 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- 238000012800 visualization Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Landscapes
- Corsets Or Brassieres (AREA)
- Laminated Bodies (AREA)
- Multicomponent Fibers (AREA)
- Nonwoven Fabrics (AREA)
Abstract
A polyester elastic fiber structure is obtained by heat-treating a web containing side-by-side or eccentric sheath-core type composite short fibers A composed of 2 polyesters having different intrinsic viscosities from each other and composite elastic fibers B composed of a thermoplastic elastomer having a melting point lower than that of the 2 polyesters and a non-elastic polyester and having a melting point of 40 ℃ or higher than that of the 2 polyesters and having the thermoplastic elastomer exposed at least on the fiber surface, at a temperature not lower than the melting point of the thermoplastic elastomer, and then laminating and bonding polyester knitted fabrics on both surfaces of the polyester elastic fiber structure by a polyester adhesive, and heat-molding the polyester knitted fabrics into a cup-like curved shape by a mold forming process as necessary, thereby obtaining a cup-shaped composite fiber structure.
Description
Technical field
The present invention relates to composite fiber structure and manufacture method thereof.Be particularly related to and do not damage gas permeability, washing fastness, shape retention and usability again, and have excellent flexibility and elasticity, be particularly suitable as the composite fiber structure and the manufacture method thereof of cup cover usefulness.
Background technology
For a long time, brassiere, elongated brassiere, whole body tunicle, three-in-one corselet, Block ラ テ デ ィ, connect the brassiere tight, connect underwear class such as bra slip, suspender belt and tights, female clothing that coat classes such as swimsuit, evening dress, harness type upper garment etc. have the cup that is made of the synthetic fibers structure that is used to cover breast extensively popularizes.As this composite fiber structure, the product below having made, and put on market.
As the most general product by polyurethane constitute, the rubber-like composite fiber structure, this is widely known by the people.This composite fiber structure is that the composite fiber structure of structural bending is made as a whole with operations such as big ammonia ester piece material process section, shaving.But in this composite fiber structure, exist the intrinsic problems of ammonia ester such as xanthochromia, light aging resisting, dry cleaning resistance.And owing to do not have gas permeability, so exist the problem of feeling of oppression and heat.Wherein the problem of xanthochromia is particularly serious.In the use of ammonia ester cup, must carry out multilayer to ammonia ester cup with cloth usually and cover use, so that can't see the variable color that causes by xanthochromia from the outside.
On the other hand, at present various cloth fibers are carried out recycling.The general dress materials that common various material mixes etc. are many to be reused in industrial rag and thick white line mitt etc.But main material is the cup of ammonia ester pad is impossible utilize so again, must burn or landfill disposal, in this process, exists the problem that produces toxic gases such as dicyanogen when carrying out burning disposal.On the other hand when carrying out landfill disposal, there are problems such as industry waste disposal place is urgent.No matter any situation all is unfavorable processing method for earth environment.
As other cup composite fiber structure, known has in addition, forms curved shape with behind 4～8 layers of that vary in size, several thin bonded fabric sheet material laminations, when with binding agent it being adhered mutually again, and the structure of making by hot forming; The mixed cotton binder fibre carries out lamination to web, makes this binder fibre fusion carry out composite fiber structure hot sticky and that obtain when hot forming.But these composite fiber structures wait the distortion that causes bigger by washing, existing problems aspect shape retention.
In addition in patent documentation 1 and the patent documentation 2, proposed to use as base material with the inelastic polyester crimped staple, disperse, sneak into the elastomer structure that thermoplastic elastomer (TPE) is emerging in the elastic composite fiber of fiber surface, obtain the scheme of the composite fiber structure that cup uses.But this composite fiber structure can not said so gratifyingly aspect flexibility and the elasticity, also wish to propose the composite fiber structure that flexibility and elasticity are further enhanced.
As the composite fiber structure that has improved resiliency, also proposed at the composite fiber structure (for example patent documentation 3) that makes fiber along applying textile on the fiber construct of thickness direction orientation, but because air spots is smooth, so outward appearance is bad.
Work has makes the fiber construct of fiber along the thickness direction orientation, and known being cut into slices in the surface in addition forms the fiber construct (for example patent documentation 4) of section
[patent documentation 1] Japanese kokai publication hei 5-195397 communique;
[patent documentation 2] international brochure that discloses No. 03/011063;
[patent documentation 3] Japanese kokai publication hei 8-318066 communique;
[patent documentation 4] Japanese kokai publication hei 5-263345 communique.
Summary of the invention
The object of the present invention is to provide and do not damage gas permeability, washing fastness, shape retention and usability again, and have excellent flexibility and flexible composite fiber structure and manufacture method thereof.Above-mentioned purpose can be reached by composite fiber structure of the present invention and manufacture method thereof.
Composite fiber structure of the present invention is to be that the two sides of elastomer structure is that binding agent is pasted the composite fiber structure that the braided polyester thing forms by polyester at polyester, it is characterized in that aforementioned polyester is the condition that the elastomer structure satisfies following (1)～(5):
(1) 30～60/25mm forming of performance latent crimp is little curls and be endowed the parallel type of 7～15/25mm machine crimp or eccentric sheath core pattern composite short fiber A as base material to be constituted, to be had by the mutually different 2 kinds of polyester of intrinsic viscosity,
Disperse, sneak into elastic composite fiber B and form, this elastic composite fiber B is made of all low thermoplastic elastomer (TPE) and the inelastic polyester more than 40 ℃ or 40 ℃ of fusing point of fusing point than aforementioned 2 kinds of polyester, and the aforementioned hot thermoplastic elastic will be emerging in fiber surface at least;
(2) has the thermal fixation point that under the state of aforementioned composite short fiber A and aforementioned elastic composite fiber B intersection, forms by heat fusing;
(3) aforementioned elastic composite fiber B has the thermal fixation point under the mutual crossing condition each other;
(4) blending ratio of aforementioned composite short fiber A and aforementioned elastic composite fiber B is 90: 10～10: 90;
(5) filament number of aforementioned composite short fiber A is 2～15dtex scope.
Here be preferably formed aforementioned composite short fiber A, intrinsic viscosity mutually 2 kinds of different polyester be PETG.Also preferably adhering to the polyester based block copolymer on aforementioned polyester is the formation fiber surface of elastomer structure in addition is the surface conditioning agent of main component, with this polyester is that the gross weight of elastomer structure is a benchmark, and adhesion amount is 0.02～5.0 weight %.Also preferred aforementioned polyester be composite short fiber A contained in the elastomer structure and elastic composite fiber B at this polyester be the elastomer structure thickness direction on be orientated.Be in the elastomer structure at aforementioned polyester in addition, the surface of the braided polyester thing of preferably adhering is the section through section.
Secondly, fibre of the present invention is to use aforementioned composite fiber structure to form, and is selected from breast any one fibre with mat, isolating pad, flak jacket elastic fabric and the vamp material of cup, shoulder pad, stern pad, office chair, used for vehicle chair.
In addition, composite fiber structure manufacture method of the present invention is characterised in that, under the fusing point of aforementioned hot thermoplastic elastic or the temperature more than the fusing point, the web that contains composite short fiber A and composite elastic fiber B is heat-treated, after thereby the polyester that is met following (1)～(5) condition is the elastomer structure, utilization is that binding agent is lamination adhesion braided polyester thing on the two sides of elastomer structure at this polyester as the polyester of hot-melt type resin binder, wherein, composite short fiber A constitutes for differing 2 kinds of polyester of 0.1～0.4 by intrinsic viscosity, and be endowed the parallel type or the eccentric sheath core pattern composite short fiber A of 7～15/25mm machine crimp, composite elastic fiber B is for being made of than thermoplastic elastomer (TPE) and the inelastic polyester that the fusing point of aforementioned 2 kinds of polyester all hangs down more than 40 ℃ or 40 ℃ fusing point, and the aforementioned hot thermoplastic elastic will be emerging in the composite elastic fiber B of fiber surface at least
(1) 30～60/25mm forming of performance latent crimp is little curls and be endowed the parallel type of 7～15/25mm machine crimp or eccentric sheath core pattern composite short fiber A as base material to be constituted, to be had by the mutually different 2 kinds of polyester based polymers of intrinsic viscosity, disperse, sneak into elastic composite fiber B and form, this elastic composite fiber B is made of all low thermoplastic elastomer (TPE) and the inelastic polyester more than 40 ℃ or 40 ℃ of fusing point of fusing point than aforementioned 2 kinds of polyester based polymers, and the aforementioned hot thermoplastic elastic will be emerging in fiber surface at least;
(2) has the thermal fixation point that under the state of aforementioned composite short fiber A and aforementioned elastic composite fiber B intersection, forms by heat fusing;
(3) aforementioned elastic composite fiber B has the thermal fixation point with the state of crossing one another each other;
(4) blending ratio of aforementioned composite short fiber A and aforementioned elastic composite fiber B is 90: 10～10: 90;
(5) filament number of aforementioned composite short fiber A is 2～15dtex scope.
Here the fibre density of preferred aforementioned web is at 0.009～0.04g/cm
3In the scope.In addition, the heat treatment temperature of web is the fusing point of contained thermoplastic elastomer (TPE) or more than the fusing point in elastic composite fiber B preferably, and all lower more than 30 ℃ or 30 ℃ than 2 kinds of contained among composite short fiber A polyester.Preferred in addition is the formation fiber surface of elastomer structure at aforementioned polyester, and adhering to the polyester based block copolymer is the surface conditioning agent of main component, is that the gross weight of elastomer structure is a benchmark with this polyester, and adhesion amount is 0.02～5.0 weight %.Also preferred simultaneously aforementioned polyester is that composite short fiber A and elastic composite fiber B contained in the elastomer body is the thickness direction orientation of elastomer structure along this polyester.At aforementioned polyester is in the elastomer structure, and the surface of the braided polyester thing of preferably adhering is the section through slicing treatment.
Description of drawings
Fig. 1 is in order to illustrate that at polyester be in the elastomer structure, the key diagram of the orientation of composite short fiber A or elastic composite fiber B, the 1st, composite short fiber A or elastic composite fiber B, the 2nd, polyester is the thickness direction of elastomer structure, the 3rd, the orientation of composite short fiber A or elastic composite fiber B, the 4th, polyester is the elastomer structure.
Fig. 2 after expression is woven into pleat to web, makes the ideograph of most of fiber along the thickness direction ordered state, and the 5th, the peak of web, the 6th, the face of being cut into slices.
Fig. 3 is illustrated in the related composite fiber structure of the present invention, the ideograph of thickness direction section, and 7 and 8 is braided polyester things, and 9 and 10 is adhesion coatings, and 11 and 12 is sections, the 13rd, polyester is the elastomer structure.
The specific embodiment
Composite fiber structure of the present invention is to be the two sides of elastomer structure at following polyester, is the composite fiber structure that the binding agent adhesion has the braided polyester thing with polyester.
Aforementioned polyester is the elastomer structure,
(1) 30～60/25mm forming of performance latent crimp is little curls and be endowed the parallel type of 7～15/25mm machine crimp or eccentric sheath core pattern composite short fiber A as base material to be constituted, to be had by the mutually different 2 kinds of polyester of intrinsic viscosity, disperse, sneak into elastic composite fiber B and form, this elastic composite fiber B is made of all low thermoplastic elastomer (TPE) and the inelastic polyester more than 40 ℃ or 40 ℃ of fusing point of fusing point than aforementioned 2 kinds of polyester polymers, and the aforementioned hot thermoplastic elastic will be emerging in fiber surface at least;
(2) has the thermal fixation point that under the state of aforementioned composite short fiber A and aforementioned elastic composite fiber B intersection, forms by heat fusing;
(3) aforementioned elastic composite fiber B has the thermal fixation point with the state of crossing one another each other;
(4) blending ratio of aforementioned composite short fiber A and aforementioned elastic composite fiber B is 90: 10～10: 90;
(5) filament number of aforementioned composite short fiber A is 2～15dtex (preferred 3～8dtex) scopes.
Here the composite short fiber A that constitutes base material is made of the mutually different 2 kinds of polyester of intrinsic viscosity, has (preferred 40～55/25mm) little curling of 30～60/25mm manifesting latent crimp.
Among the aforementioned composite short fiber A, having above-mentioned little curling is particular importance.This little curling is expressed by heat treatment, and is little curling by this, just can form to be rich in the flexible structure of retractility just as spring.Owing to intricately weave between the fiber,, polyester has excellent especially flexibility and flexible structure simultaneously so being the formation of elastomer structure.Here,, then can not get sufficient flexibility, elasticity if aforementioned little curling number is less than 30/25mm, not preferred.If opposite this little curling number is more than 60/25mm, the thermal contraction when then the composite fiber structure material being formed is big, so faults such as gauffer and change in size take place easily, might cause the difficulty that is shaped.
Among the aforementioned composite short fiber A, must make it have (preferred 7～15/25mm) machine crimp of crispation number of 3～40/25mm with common extruding crimper mode.When 3/25mm of this crispation number less than, the winding deficiency between the short fiber, comb and parallel cotton fibers prior to spinning trafficability characteristic variation might can not get high-quality fiber construct.On the other hand, when crispation number surpassed 40/25mm, the winding between the short fiber was many, can not carry out abundant comb and parallel cotton fibers prior to spinning with carding machine, might can not get high-quality fiber construct.
As can forming aforementioned composite short fiber A, the mutually different 2 kinds of polyester of intrinsic viscosity,, then be not particularly limited poor as intrinsic viscosity, preferred 0.1～0.4 scope so long as can obtain aforementioned little curling.If this intrinsic viscosity difference, then can not fully show little curling less than 0.1, little curling number might be less than aforementioned range.If opposite this intrinsic viscosity difference is greater than 0.4, then little curling number might be greater than aforementioned range.
As the mutually different 2 kinds of polyester of this intrinsic viscosity, preferable examples is that PET series polyester, polybutylene terephthalate (PBT) are that polyester, polypropylene glycol ester are polyester etc.Here, so-called polyethylene glycol is that polyester is that repetitive with polyester adds up to benchmark, and the repetitive of ethylene glycol terephthalate accounts for 90 moles of % or 90 moles of % above (preferred 95 moles of % or 95 moles more than the %); So-called PTT is that polyester is that repetitive with polyester adds up to benchmark, and propylene glycol ester terephthalate's repetitive accounts for 90 moles of % or 90 moles of % above (preferred 95 moles of % or 95 moles more than the %); So-called polybutylene terephthalate (PBT) is that polyester is that repetitive with polyester adds up to benchmark, and mutual-phenenyl two acid bromide two alcohol ester's repetitive accounts for 90 moles of % or the polyester of 90 moles of % above (preferred 95 moles of % or 95 moles more than the %).
When selecting the mutually different 2 kinds of polyester of intrinsic viscosity, as long as select at least a different polyester of its sour composition and diol component in the polyester that the degree of polymerization is different from polyester of the same race, variety classes polyester.
As required, in the aforementioned polyester, can also be in its terephthalic acid (TPA) composition and glycol component the 3rd composition of 5 moles of % of copolymerization or 5 moles of following scopes of %, for example can enumerate M-phthalic acid, M-phthalic acid 5-sodium sulfonate, naphthalene dicarboxylic acids, phthalic acid, diphenyldicarboxylic acid, diphenyl ether dicarboxylic acids, diphenyl sulfone dicarboxylic acids, benzophenone dicarboxylic acids, phenyl indane dicarboxylic acid, M-phthalic acid-5-metal organic sulfonate, M-phthalic acid-aromatic dicarboxylic acids such as 5-sulfonate; Aliphatic dicarboxylic acids such as adipic acid, pimelic acid, suberic acid, azelaic acid, decanedioic acid, heneicosanedioic acid, dodecanedioic acid; Ester ring type dicarboxyls (acid) such as cyclohexane dicarboxylic acid, cyclohexanedimethyleterephthalate dicarboxylic acids; Aliphatic diols such as propane diols, tetramethylene glycol, pentamethylene glycol, hexamethylene glycol, eight methylene glycols, decamethylene glycol, neopentyl glycol, diethylene glycol, triethylene glycol, polyethylene glycol, polytetramethylene glycol; Alicyclic diol such as cyclohexane diol, cyclohexanedimethanol; Phthalyl alcohol, isophthalic alcohol, terephthalyl alcohol; 1, two (2-hydroxyl-oxethyl) benzene of 4-, 1, two (the 2-'-hydroxyethoxy base oxethyl) benzene of 4-, 4,4 '-two (2-hydroxyl-oxethyl) biphenyl, 4,4 '-two (2-'-hydroxyethoxy base oxethyl) biphenyl, 2, two [4-(2-hydroxyl-oxethyl) phenyl] propane of 2-, 2, two [4-(the 2-'-hydroxyethoxy base oxethyl) phenyl] propane of 2-, 1, two (2-hydroxyl-oxethyl) benzene of 3-, 1, two (the 2-'-hydroxyethoxy base oxethyl) benzene of 3-, 1, two (2-hydroxyl-oxethyl) benzene of 2-, 1, two (the 2-'-hydroxyethoxy base oxethyl) benzene of 2-, 4,4 '-two (2-hydroxyl-oxethyl) diphenyl sulfone etc., aromatic diols such as 4,4 '-two (2-'-hydroxyethoxy base oxethyl) diphenyl sulfone, quinhydrones, 2,2 '-two (4-hydroxy phenyl) propane, resorcinol, catechol, dihydroxy naphthlene, dihydroxybiphenyl, diphenols such as dihydroxydiphenylsulisomer etc.These compositions both can use separately, also can use simultaneously more than 2 kinds or 2 kinds.In addition, as required, can also contain a small amount of additive in the aforementioned polyester, for example: lubricant, pigment, dyestuff, antioxidant, solid phase promoter, fluorescent whitening agent, antistatic additive, antiseptic, ultra-violet absorber, light stabilizer, heat stabilizer, opacifier, delustering agent etc., especially preferably add titanium oxide etc. as delustering agent.
Aforementioned composite short fiber A must have complex morphological arranged side by side or eccentric sheath core pattern complex morphological.Wherein, preferred especially use complex morphological arranged side by side makes its combination by suitably being chosen in the mutually different 2 kinds of polyester in intrinsic viscosity aspect, can obtain latent crimp, if such composite short fiber is implemented heat treatment, then can express latent crimp and obtain little curling.
Here, the weight ratio of 2 kinds of polyester is 20: 80～80: 20 (more preferably 40: 60～60: 40).
As the filament number of aforementioned composite short fiber A, must be 2～15dtex (more preferably 2～13dtex, preferred especially 3～7dtex).If this filament number less than 2dtex, then forms excessively fine and close structure, might can not get enough elasticity as composite fiber structure.If opposite this filament number is greater than 15dtex, then feel becomes coarse, might can not get having the composite fiber structure of good sense of touch.Among this composite short fiber A, preferably the fibre length severing is become 3～100mm.
As constituting polyester is that the elastic composite fiber B of the another kind of fiber of elastomer structure is made of thermoplastic elastomer (TPE) and inelastic polyester.The surface of elastic composite fiber B, preferred thermoplastic elastomer accounts for 1/2 surface area at least.Weight rate is preferably thermoplastic elastomer (TPE) and inelastic polyester is calculated in 30/70～70/30 scope with compound ratio.As the elastic composite fiber form, do not limited especially, but preferred thermoplastic elastomer and inelastic polyester are parallel type, core-skin type, more preferably core-skin type.In this core-skin type elastic composite fiber, inelastic polyester is a core, and thermoplastic elastomer (TPE) is a shell portion, and this core is a concentric circles, perhaps also can be eccentric shape.The elasticity that particularly is in the elastic composite fiber expression coiled type of eccentric shape is curled, so more more preferred than the elastic composite fiber that is in concentric circles.
As the aforementioned hot thermoplastic elastic, so long as forming the fusing point of 2 kinds of polyester of aforementioned composite short fiber A, all hangs down more than 40 ℃ or 40 ℃ the fusing point ratio, then be not particularly limited optimization polyurethane based elastomers or polyester based elastomers.
Polyurethane elastomer, be by the low melting point polyalcohol of molecular weight about 500～6000, for example: polyether diols, the dihydroxy polyester, the dihydroxy Merlon, dihydroxy polyesteramides etc. and molecular weight are at the organic diisocyanate below 500 or 500, for example: p, p '-methyl diphenylene diisocyanate, toluene di-isocyanate(TDI), IPDI, hydrogenated diphenyl methane diisocyanate, the xyxylene vulcabond, 2,6-vulcabond methylhexanoic acid ester, hexamethylene diisocyanates etc. and molecular weight are at the chain extender below 500 or 500, for example: ethylene glycol, amino alcohol, or triol reacts the polymer that obtains.In these polymer, the particularly preferred polyurethane that has been to use polytetramethylene glycol or poly--6-caprolactone or poly adipate succinic acid ester as polyalcohol.At this moment, as organic diisocyanate, preferred p, p '-methyl diphenylene diisocyanate.In addition as chain extender, preferred p, p '-two hydroxyl-oxethyl benzene or 1,4-butanediol.
In addition, the polyester based elastomers, be as hard segment with thermoplastic polyester, carry out the formed polyetherester block copolymer of copolymerization with poly-(epoxyalkane) glycol as soft chain segment, more particularly by terephthalic acid (TPA), M-phthalic acid, phthalic acid, naphthalene-2, the 6-dicarboxylic acids, naphthalene-2, the 7-dicarboxylic acids, diphenyl-4.4 '-dicarboxylic acids, the biphenoxyl ethane dicarboxylic acids, aromatic dicarboxylic acids such as M-phthalic acid 3-sodium sulfonate, 1, alicyclic dicarboxylic acids such as 4-cyclohexane dicarboxylic acid, butanedioic acid, oxalic acid, adipic acid, decanedioic acid, dodecanedioic acid, aliphatic dicarboxylic acid such as dimeric dibasic acid or be selected from dicarboxylic acids at least a and 1 that these esters form the property derivatives, the 4-butanediol, butanediol, ethylene glycol, trimethylene, tetramethylene glycol, the pentamethylene glycol, hexamethylene glycol, neopentyl glycol, aliphatic dihydroxy alcohols or 1 such as decamethylene glycol, the 1-cyclohexanedimethanol, 1, the 4-cyclohexanedimethanol, alicyclic dihydroxylic alcohols such as tristane dimethanol or be selected from least a and mean molecule quantity that these esters form the glycol component of property derivatives etc. and be about polyethylene glycol about 400～5000, poly-(1,2-or 1, the 3-expoxy propane) glycol, polytetramethylene ether diol, the copolymer of oxirane and expoxy propane, the terpolymer of at least a kind of formation in the polyalkylene oxide glycol such as copolymer of oxirane and oxolane.
Consider with as the adherence of the composite short fiber A of base material, temperature characterisitic, intensity etc., it is that polybutylene terephthalate (PBT) system, soft chain segment are the block copolymerization polyether polyesters of polyoxybutylene glycol that aforementioned polyester based elastomers is preferably hard segment.At this moment, to be preferably main sour composition be that terephthalic acid (TPA), main glycol component are the polybutylene terephthalate (PBT)s of butanediol composition to the polyester portion that constitutes the hard segment of polyester based elastomers.The part of this acid composition (usually 30 moles of % or 30 moles below the %) can substitute with other dicarboxylic acids composition or oxidation carboxylic acid composition, and the part of same glycol component (usually 30 moles of % or 30 moles below the %) also can substitute with other the titanium dioxide composition beyond the butanediol composition.The polyether moiety that constitutes polyester based elastomers soft chain segment in addition can be the polyethers that replaces with the titanium dioxide composition beyond the butanediol.It should be noted that and in polymer, can also cooperate various stabilizing agents, ultra-violet absorber, the agent of tackify side chain, delustering agent, colouring agent, other various modifying agents etc. as required.
As the inelastic polyester of above-mentioned thermoplastic elastomer (TPE) the other side composition, can enumerate polyester such as PETG, PTT, polybutylene terephthalate (PBT) on the other hand.
As the filament number of elastic composite fiber B, be preferably 2～15dtex (2～13dtex more preferably, preferred especially 3～7dtex).This composite elastic fiber B, preferably cutting into fibre length is 3～100mm.
With regard to composite fiber structure of the present invention, polyester is to contain aforementioned composite short fiber A and aforementioned elastic composite short fiber B in the elastomer structure, formed aforementioned composite short fiber A and aforementioned elastic composite fiber B with between the thermal fixation point of crossing condition heat fusing and the aforementioned elastic composite fiber B with the crossing condition thermal fixation point of heat fusing each other.Because aforementioned composite short fiber A has little curling as previously mentioned, so can obtain the retractility elasticity just as spring.
Here be composite short fiber A contained in the elastomer structure and the blending ratio of elastic composite fiber B as polyester, with the former: the latter's weight rate calculates, must be 90: 10～10: 90 scope.When if the weight rate of elastic composite fiber B less than 10%, is then made polyester and is the elastomer structure, can not get the thermal fixation point of sufficient amount, so might reduce washing fastness.If when the weight rate of opposite elastic composite fiber B greater than 90%, was then made polyester and is the elastomer structure, the quantity of thermal fixation point excessively increased, and might form thick and stiff composite fiber structure.
About aforementioned polyester is the density of elastomer structure, and the fibre density of preferred maximum ga(u)ge part is 0.01～0.055g/cm
3
With regard to aforementioned polyester is the elastomer structure, if aforementioned composite short fiber A and elastic composite fiber B are orientated, then can obtain excellent especially flexibility and elasticity on the thickness direction of this fiber construct, so preferred.Here " the thickness direction orientation " mentioned among the present invention is meant along the thickness direction of fiber construct and cuts off, in this section, if the composite short fiber A that is arranged in parallel with respect to thickness direction and total radical of elastic composite fiber B are (among Fig. 1,0 °≤θ≤45 °) be T, with respect to total radical of the composite short fiber A of fiber construct thickness direction arranged vertical and elastic composite fiber B (among Fig. 1,45 °≤θ≤90 °) be W, then T/W is more than 1.5 or 1.5.
Composite fiber structure of the present invention is that the two sides of elastomer structure is that binding agent adhesion braided polyester thing forms with polyester at aforementioned polyester.In this process, preferably constituting the surface conditioning agent that adheres on the fiber surface that polyester is the elastomer structure based on the polyether ester based block copolymer, with polyester is that the gross weight of elastomer structure is a benchmark, and the adhesion amount of surface conditioning agent is preferably 0.02～5.0 weight %.By making the surface conditioning agent based on the polyether ester based block copolymer is the surface of the formation fiber of elastomer structure attached to polyester, further reinforced polyester is the interfibrous adhesion of formation in the elastomer structure, further improves the washing fastness and the shape retention properties of composite fiber structure.It should be noted that, most preferably the surface conditioning agent based on the polyether ester based block copolymer is on all formation fibers of elastomer structure attached to polyester, even but, also can observe the adhesion that constitutes between the fiber and improve only attached on the elastic composite fiber B.In addition, even be not attaching surface inorganic agent on the formation fiber surface of elastomer structure, also can fully obtain effect of the present invention at polyester.
As surface conditioning agent based on the polyether ester based block copolymer, it is the polyetherester block copolymer that constitutes by terephthalic acid (TPA), M-phthalic acid, sodiosulfoisophthalic acid or their lower alkyl esters and low-grade alkylidene glycol, PAG, PAG one ether, can list the alkali metal salt that uses polyethylene glycol oxide alkyl phenyl ether phosphate, the alkali metal of polyethylene glycol oxide alkyl phenyl ether sulphonic acid ester and/or surfactants such as their ammonium salt, alkanolamine have carried out the surface conditioning agent that disperses.
Employed resin binder is powder or sheet, netted etc. among the present invention, must be the hot-melt type resin binder that just can carry out the fusion adhesion by heat effect.Usually, being extensive use of under the normal temperature in the lamination adhesion is the resin binder of liquid condition, it is poor that but they are not only in the operability of manufacture process and operating environment, and adhesive also can be penetrated into the inside of fiber construct, therefore can damage not at all easy flexibility that obtains and rubber-like feel.In addition, the composition of resin binder and polyester be elastic fibre structure, lining and in material the same, all be polyester based resin.
The cloth that expect the lining that constitutes composite fiber structure of the present invention and lining so long as be higher than the cloth that the polyester fiber of used hot-melt type resin binder fusing point among the present invention constitutes by fusing point, then is not particularly limited.In addition, the cloth that constitutes lining, lining material is formed, and preferably only contains polyester.The cloth of lining, lining material is preferably braid, but also can be nonwoven.
With regard to aforementioned polyester is the elastomer structure, if the surface of applying braided polyester thing is the section through section, then be fitted on the smooth section that polyester is the elastomer structure owing to the braided polyester thing, so it is that the surface of gained composite fiber structure also becomes is smooth, outward appearance good, preferred.Be on the smooth section of elastomer structure at polyester in addition, be apparent in the surface owing to constitute the end of the fiber of fiber construct, therefore contained fiber and the friction between the adhesion coating increases in the fiber construct, makes the applying of braided polyester thing become easily, and be preferred.
Manufacture method to the composite fiber structure that is made of composite fiber structure of the present invention makes the following instructions below.
At first prepare to contain the web of composite short fiber A and elastic composite fiber B, composite short fiber A differs 2 kinds of polyester of 0.1～0.4 by intrinsic viscosity to constitute and be endowed the parallel type of 7～15/25mm machine crimp or the composite short fiber of eccentric sheath core pattern; Elastic composite fiber B hangs down the thermoplastic elastomer (TPE) more than 40 ℃ or 40 ℃ by fusing point than the fusing point of aforementioned 2 kinds of polyester and inelastic polyester constitutes and the aforementioned hot thermoplastic elastic will be emerging in fiber surface at least.As composite short fiber A and elastic composite fiber B, can be the material of narrating previously.
At this moment, for 2 kinds of polyester that form composite short fiber A, its intrinsic viscosity differs 0.1～0.4th, and is very important.If this intrinsic viscosity difference less than 0.1, even then implement heat treatment, can not give full expression to aforementioned little curling, and is not preferred.If the difference of opposite this intrinsic viscosity is greater than 0.4, though express little curling easily, but in spinning process, cause flexural failure easily, percent thermal shrinkage also uprises simultaneously, therefore when obtaining polyester before complex structure body is shaped and be the elastomer structure and when composite fiber structure is formed, be easy to generate faults such as gauffer and change in size, so not preferred.
Then, as required, what will be that the gross weight of elastomer structure is that benchmark is attached with 0.02～5.0 weight % with this polyester is that the aforementioned composite short fiber A of the surface conditioning agent of principal component mixes with requirement ratio with elastic composite fiber B with the polyester based block copolymer, through general carding step, (Network ロ ス レ ァ one) is laminated to necessary weight per unit area with thin cloth, obtains the web of sheet.In this process,, can implement machinery by methods such as needle point method and/or liquid drugs injection methods to sheet material as required and interweave for fear of the splitting of structure.Fibre density as this web is preferably 0.009～0.04g/cm
3Scope.Then by heat-treating machine at the fusing point of aforementioned hot thermoplastic elastic or the above temperature of the fusing point (fusing point of preferred aforementioned hot thermoplastic elastic or more than the fusing point, and 2 kinds of melting point polyesters of ratio formation composite short fiber A all hang down the temperature more than 30 ℃ or 30 ℃) under, nonwoven fabric sheet is carried out pre-fusion to curl to express the little of composite short fiber A, meanwhile make the thermal fixation of interfibrous intertwined point, after the polyester that obtains having structure shown in aforementioned (1)～(5) is the elastomer structure, batch with coiling machine.Is rich in the flexible structure of retractility by this little curling into as spring.Simultaneously, because intricately interweaves between fiber and the fiber, so do not have the fiber construct of little curling base material to compare with the use in past, the quantity of thermal fixation point increases.This thermal fixation point, still residual after the curved shape that is thermoformed into cup-shaped by die forming processing etc., can obtain the flexibility and the elasticity of excellence.
Then at polyester be elastomer structure two sides adhesion polyester fiber system lining and in material, the hot-melt type resinoid bond is clipped between fiber construct and lining, the lining material.And the fiber construct that accompanies resin binder heated, make adhesive melts, fiber construct and lining, lining material are carried out the lamination adhesion, obtain the multi-ply fibrous structure body.The multi-ply fibrous structure body is to be that the two sides of elastomer structure is that lining, the lining material of binding agent adhesion polyester fiber system constitutes with polyester at polyester.As required the multi-ply fibrous structure body is contained in hot forming then with in the mould, carries out hot forming, make lining, lining material and fiber construct form integral body, the composite fiber structure that obtains stipulating.
In addition as the method that makes aforementioned composite short fiber A and elastic composite fiber B along this fiber construct thickness direction orientation, for example can enumerate aforementioned composite short fiber A and elastic composite fiber B are carried out mixed cotton, after spinning uniform web by the roll-type carding machine, web is folded into the accordion shape carries out heat treated afterwards, form method of the thermal fixation point that produces by heat fusing or the like.For example use that (device shown in the Japanese Unexamined Patent Application Publication 2002-516932 communique (being Struto equipment of Struto corporate system etc. in the commercially available device) is woven into pleat to web, after most fiber is arranged along thickness direction, use be heated to the heating furnace of 200 ℃ of left and right sides temperature hot sticky between the fiber, thereby make.
Composite fiber structure of the present invention, can be by chopper and slicer etc., to aforementioned polyester is that the elastomer structure is cut into slices along the direction that is approximately perpendicular to the direction of thickness or tilt slightly as required, is passing through on the section of cutting into slices by adhesion coating applying braided polyester thing.At this moment the thickness of fiber construct can suitably be selected according to the purposes of fiber construct.Both can only on a side surface of fiber construct, form section in addition, adhesion braided polyester thing; Also can form section in surface, the inside of fiber construct, adhesion braided polyester thing.
The composite fiber structure that like this obtains, at polyester is in the elastomer structure, the composite short fiber A that uses as base material expresses little the curling that latent crimp forms owing to having by heat treated as previously mentioned, so can form the structure as spring.In addition, because intricately interweaves between fiber and the fiber, so do not have the fiber construct in the past of little curling substrate fiber to compare the quantity increase of thermal fixation point with use.Its as a result the composite fiber structure material have especially excellent flexibility and elasticity.Use does not in the past have in the fiber construct of little curling base material, when the thickness of fiber construct is compressed, when density increases, be simple hardening, and composite fiber structure of the present invention still keeps having the feel of elastic sensation.
The lining of composite fiber structure of the present invention, lining material is adhered by the adhesion composition, is integrally formed as composite fiber structure, so even through tens times washing procedure, also can not produce change in size and change of shape.
Composite fiber structure of the present invention still can be implemented general dyeing processing and fluffing processing.Can also carry out the known function processing such as processing of waterproof processing, fire prevention processing, fire-retardant processing, generating negative ions.
Composite fiber structure of the present invention can be made as required, can especially preferably use with composite fiber structure as breast cup.Composite fiber structure of the present invention not only office is used in breast cup, can also be used for liner by changing mould, also can be used for handling official business with aspects such as the mat of used for vehicle chairs such as chair, train and aircraft, isolating pad, flak jacket elastic fabric, vamp materials as chest pad, shoulder pad, stern pad etc.
[embodiment]
Be described in detail embodiments of the invention and comparative example below, but the present invention is not subjected to their qualification.Each mensuration project among the embodiment is measured with following method.
(1) fusing point
Use 990 type differential thermal analyzers of Du Pont corporate system, measure, obtain melting hump with 20 ℃/minute programming rate.In the time can not clearly observing fusion temperature, can use micro melting point determinato (this making of willow is made), and the temperature (softening point) that begin flow softening polymer is as fusing point.With n is 5 to obtain its mean value.
(2) little curling and the number of machine crimp
According to the method described in JIS L 1015 7.12.1, the number of the machine crimp of the little curling number of every 25mm and every 25mm is counted.With n is 5 to obtain its mean value.
(3) intrinsic viscosity
, measure down as solvent with o-chlorphenol at 35 ℃.With n is 5 to obtain its mean value.
(4) washing fastness
Use washing machine, carry out 20 circulation cleanings of 100 times continuous 50 minutes repeatedly after, judge its shape retention with visualization, with excellent (4 grades), excellence (3 grades), poor slightly (2 grades), poor (1 grade) four grades are estimated especially.
(5) elasticity
With diameter is central part (maximum ga(u)ge position) the extruding 10mm of the cylindric iron staff of 10mm to composite fiber structure, measures the bounce of this moment.With n is 5 to obtain its mean value.
(6) flexibility
Because flexibility is relevant with bounce-back property, so judge by sense of touch, flexibility and bounce-back property excellent especially be decided to be 4 grades, flexibility and bounce-back property excellence be decided to be 3 grades, have hard sense of touch or bounce-back property little be decided to be 2 grades, have hard especially sense of touch or bounce-back property especially little be decided to be 1 grade.
(7) formability of composite fiber structure
The easy degree of shaping when being configured as breast with the cup shape and be shaped after the fine finishining state aspect, divide 3 grades to judge.(3 grades: be shaped easily, the fine finishining state is also good.2 grades: be shaped easily, but the fine finishining state is poor slightly, gauffer is arranged or change in size is arranged.1 grade: have gauffer, change in size big, very difficulty is shaped.)
(8)T/W
Is that the elastomer structure cuts off along thickness direction with polyester, be located at composite short fiber A that this section is arranged in parallel with respect to thickness direction and elastic composite fiber B (among Fig. 1,0 °≤θ≤45 °) total radical be T, with respect to the composite short fiber A of fiber construct thickness direction arranged vertical and elastic composite fiber B (among Fig. 1,45 °≤θ≤90 °) total radical be W, calculate T/W.The mensuration of radical is in any 10 positions, uses 30 fibers of transmission-type observation by light microscope respectively, obtains its quantity.
(9) severing
[embodiment 1]
Making polymerization is that 38% (weight) adds thermal response with polybutylene terephthalate (PBT) (molecular weight 2000) 62% (weight) with sour composition and the resulting polybutylene terephthalate (PBT) of butanediol that 80/20 (mole %) ratio is mixed with terephthalic acid (TPA) and M-phthalic acid, obtains the thermoplastic block polyester elastomer.The intrinsic viscosity of this thermoplastic elastomer (TPE) is 1.0, and fusing point is 155 ℃, and the extension at break during film is that 1500%, 300% tensile stress is 2.94Pa (03.kg/mm
2), 300% recovery stretch is 75%.As sheath portion, as core, the elastic composite filament is carried out spinning with this thermoplastic elastomer (TPE), make that the weight ratio of core/shell portion is 50/50 with conventional method with general polybutylene terephthalate (PBT).This elastic composite filament is the eccentric sheath core type composite fiber.After this elastic composite filament extended about 2 times, gives surface conditioning agent (finish), cut into 64mm, obtaining filament number is the elastic composite fiber B of 6.6dtex.
On the other hand, to use intrinsic viscosity be 0.65 PETG (256 ℃ of fusing points) as high viscosity side polyester, to use intrinsic viscosity be that 0.45 PETG (256 ℃ of fusing points) is as low viscosity side polyester (the intrinsic viscosity difference is 0.20), to parallel composite fiber silk spinning silk, make the weight ratio of the two reach 50/50 by commonsense method.After this parallel composite fiber silk extended about 2 times, gives surface conditioning agent (finish), use general wrinkle device to make it have machine crimp, quantity is 10/25mm, cut into 51mm again, obtain the composite short fiber A that filament number is 5.0dtex with latent crimp performance as base material.
By carding machine aforementioned elastic composite fiber B 30% (weight) and aforementioned composite short fiber A 70% (weight) are carried out mixed cotton, make web, with 175 ℃, under pressurized state, implement 60 seconds dry heat treatment (pre-fusion), express, form in the latent crimp that makes composite short fiber A in 48/25mm little curling, form the thermal fixation point, obtaining weight per unit area is 350g/m
2, thickness is that 20mm, density are 0.0175g/cm
3Polyester be the elastomer aggregate.The grey sheeting that the false twisting method crimped filament of use polyester is used is as lining, use the WARP-KNITTING of polyester to expect as the lining, is them weblike heat fusion adhesion sheet material (Japan's weaving (strain) system with polyester respectively, ダ ィ Na ッ Network シ one ト G-4000 (trade (brand) name)) carries out lamination together, under 160 ℃, carry out lamination adhesion, obtain adhering lining is arranged, the composite fiber structure of lining material.Again this composite fiber structure is put in the hot forming composite fiber structure mould,, made the composite fiber structure that the breast with bending is used the cup shape 200 ℃ of hot formings of implementing for 30 seconds down.Use washing machine evaluation washing fastness and elasticity, flexibility then.Evaluation result is shown in Table 1.
[comparative example 1～7]
The PETG short fiber (filament number is 6.6dtex) that uses common real core (circle cross section) standard type in comparative example 1 is as base material; In comparative example 2, use filament number as the composite short fiber of 1.1dtex with latent crimp performance as base material; In comparative example 3, use filament number as the composite short fiber of 20.0dtex with latent crimp performance as base material; Using the intrinsic viscosity difference in comparative example 4 is that 0.05 the composite short fiber with latent crimp performance is as base material; Using the intrinsic viscosity difference in comparative example 5 is that 0.6 the composite short fiber with latent crimp performance is as base material; Using machine crimp in comparative example 6 is that the material of 4.5/25mm is as base material; In comparative example 7, use machine crimp be the material of 20/25mm as base material, in addition carry out 1 identical operations with embodiment, obtain various composite fiber structures respectively.It should be noted that in the carding step during fabrication, in comparative example 6, the fiber that more generation is not scattered; In comparative example 7, cotton knot mostly occurs.Evaluation result is shown in the table 1.
[embodiment 2～4, comparative example 8]
Adhere to the surface conditioning agent of polyether ester based block copolymer on two kinds of fibers that in embodiment 1, use respectively, be about 0.16 weight % with respect to the adhesion amount of total weight of fiber as main component; In embodiment 2, making polyester is that the mixing ratio (weight) of the elastic composite fiber in the elastomer structure is 10%; Be 20% in embodiment 3; Being 50% in embodiment 4, is 5% in comparative example 8, carries out mixed cotton by carding machine, makes web, on open mesh conveyer belt, carries out the heat treatment (pre-fusion) in 90 seconds under 175 ℃, to express the latent crimp of composite short fiber A.The garrha that then uses polyester wool silk usefulness is as lining, use the WARP-KNITTING of polyester to expect as the lining, with them is weblike heat fusion adhesion sheet material (Japan's weaving (strain) system with polyester respectively, ダ ィ Na ッ Network シ one ト G-4000 (trade (brand) name)) lamination together, under 160 ℃, carry out lamination adhesion, obtain adhering lining is arranged, the composite fiber structure of lining material.Again this composite fiber structure is put in the hot former,, made and have the composite fiber structure of crooked breast with the cup shape 190 ℃ of 10 seconds of following heat treatment.Use washing machine evaluation washing fastness and elasticity, flexibility then.Evaluation result is shown in the table 1.
[embodiment 5]
With embodiment 1 in the identical elastic composite fiber B 50% (weight) and the aforementioned composite short fiber A 50% (weight) that use carry out mixed cotton, successively by roll-type comb and parallel cotton fibers prior to spinning, clipping lapping machine, roll-type comb and parallel cotton fibers prior to spinning, then use the Struto equipment of Struto corporate system, as shown in Figure 2 web is woven into pleat, after most fiber is arranged along thickness direction, the heat-treatment furnace that with temperature is 200 ℃ is handled carrying out the hot melt adhesion between the fiber, and obtaining polyester is elastomer structure (T/W=3.9; Weight per unit area is 750g/m
2Thickness is 30mm; Density is 0.025g/cm
3).It is thick then face side and the inside side to be cut 3mm, then middle body is cut into slices, and making thickness is the tablet of 12mm.Re-use garrha that the false twisting method crimped filament of polyester uses as lining, use the WARP-KNITTING of polyester to expect as the lining, is them weblike heat fusion adhesion sheet material (Japan's weaving (strain) system with polyester respectively, ダ ィ Na ッ Network シ one ト-4000 (trade (brand) name)) lamination together, under 160 ℃, carry out lamination adhesion, obtain adhering lining is arranged, the composite fibre sheet material of lining material.Again this composite fibre sheet material is put in the hot forming composite fiber structure mould,, made the composite fiber structure that the breast with bending is used the cup shape 200 ℃ of hot formings of implementing for 30 seconds down.
In the composite fibre structure that obtains, severing is that 3 grades, elasticity are that the formability of 480mN, composite fiber structure is that 3 grades, flexibility are 4 grades.And the surface of composite fiber structure is smooth.
Industrial applicability
According to the present invention, can not damaged gas permeability, washing fastness, shape retention with And recycling property, and have especially excellent flexibility and flexible composite fiber structure and Its manufacture method, and use breast that this composite fiber structure consists of with fiber systems such as cups Product, its industrial value is very big.
Claims (8)
1. composite fiber structure, it is to be that the two sides of elastomer structure is the composite fiber structure that binding agent adhesion braided polyester thing forms by polyester at polyester, it is characterized in that aforementioned polyester is the condition that the elastomer structure satisfies following (1)～(5):
(1) with parallel type or eccentric sheath core pattern composite short fiber A as base material, this composite short fiber A is made of the mutually different 2 kinds of polyester of intrinsic viscosity, have little the curling of 30～60/25mm that the performance latent crimp forms, and be endowed 7～15/25mm machine crimp
Disperse, sneak into elastic composite fiber B and form, this elastic composite fiber B hangs down the thermoplastic elastomer (TPE) more than 40 ℃ or 40 ℃ by fusing point than the fusing point of aforementioned 2 kinds of polyester and inelastic polyester constitutes and the aforementioned hot thermoplastic elastic will be emerging in fiber surface at least;
(2) has the thermal fixation point that under the state of aforementioned composite short fiber A and aforementioned elastic composite fiber B intersection, forms by heat fusing;
(3) has aforementioned elastic composite fiber B each other with the thermal fixation point of the state of crossing one another;
(4) blending ratio of aforementioned composite short fiber A and aforementioned elastic composite fiber B is 90: 10～10: 90;
(5) filament number of composite short fiber A is 2～15dtex scope,
Aforementioned composite short fiber A and aforementioned elastic composite fiber B are the thickness direction orientation of elastomer structure along aforementioned polyester, and aforementioned polyester is in the elastomer structure, and the surface of adhesion braided polyester thing is the section through section.
2. according to the composite fiber structure described in the claim 1, wherein, form the mutually different 2 kinds of polyester of aforementioned composite short fiber A and intrinsic viscosity and be PETG.
3. according to the composite fiber structure described in the claim 1, wherein, at aforementioned polyester is on the formation fiber surface of elastomer structure, adhere to the polyester based block copolymer is the surface conditioning agent of main component, with this polyester is that the gross weight of elastomer structure is a benchmark, and adhesion amount is 0.02～5.0 weight %.
4. fibre, it be to use that claim 1～3 composite fiber structure described in each forms, be selected from any one the fibre of breast with mat, isolating pad, flak jacket elastic fabric and the vamp material of cup, shoulder pad, stern pad, office chair, used for vehicle chair.
5. the manufacture method of a composite fiber structure, it is characterized in that: by under the fusing point of following thermoplastic elastomer (TPE) or the temperature more than the fusing point, the web that contains composite short fiber A and composite elastic fiber B is heat-treated, after thereby the polyester that is met following (1)～(5) condition is the elastomer structure, utilization is that binding agent is lamination adhesion braided polyester thing on the two sides of elastomer structure at this polyester as the polyester of hot-melt type resin binder
Wherein, composite short fiber A is for being differed parallel type or the eccentric sheath core pattern composite short fiber A that 2 kinds of polyester of 0.1～0.4 constitute and be endowed 7～15/25mm machine crimp by intrinsic viscosity, composite elastic fiber B is for hanging down the thermoplastic elastomer (TPE) more than 40 ℃ or 40 ℃ by fusing point than the fusing point of aforementioned 2 kinds of polyester and inelastic polyester constitutes and the aforementioned hot thermoplastic elastic will be emerging in the composite elastic fiber B of fiber surface at least, condition (1)～(5) are
(1) with parallel type or eccentric sheath core pattern composite short fiber A as base material, this composite short fiber A is made of the mutually different 2 kinds of polyester based polymers of intrinsic viscosity, have little the curling of 30～60/25mm that the performance latent crimp forms, and be endowed 7～15/25mm machine crimp
Disperse, sneak into elastic composite fiber B and form, this elastic composite fiber B hangs down the thermoplastic elastomer (TPE) more than 40 ℃ or 40 ℃ by fusing point than the fusing point of aforementioned 2 kinds of polyester based polymers and inelastic polyester constitutes and the aforementioned hot thermoplastic elastic will be emerging in fiber surface at least;
(2) has the thermal fixation point that under the state of aforementioned composite short fiber A and aforementioned elastic composite fiber B intersection, forms by heat fusing;
(3) has aforementioned elastic composite fiber B each other with the thermal fixation point of the state of crossing one another;
(4) blending ratio of aforementioned composite short fiber A and aforementioned elastic composite fiber B is 90: 10～10: 90;
(5) filament number of aforementioned composite short fiber A is 2～15dtex scope,
Aforementioned composite short fiber A and aforementioned elastic composite fiber B are the thickness direction orientation of elastomer structure along aforementioned polyester, and aforementioned polyester is in the elastomer structure, and the surface of adhesion braided polyester thing is the section through section.
6. according to the manufacture method of the composite fiber structure described in the claim 5, wherein, the fibre density of web is at 0.009～0.04g/cm
3In the scope.
7. according to the manufacture method of the composite fiber structure described in the claim 5, wherein, the fusing point of the heat treatment temperature of web contained thermoplastic elastomer (TPE) in elastic composite fiber B or more than the fusing point, and all hang down more than 30 ℃ or 30 ℃ than the fusing point of 2 kinds of contained among composite short fiber A polyester.
8. according to the manufacture method of the composite fiber structure described in the claim 5, wherein, be that to adhere to the polyester based block copolymer on the formation fiber surface of elastomer structure be the surface conditioning agent of main component at aforementioned polyester, with this polyester is that the gross weight of elastomer structure is a benchmark, and adhesion amount is 0.02～5.0 weight %.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2004129450A JP4496002B2 (en) | 2004-04-26 | 2004-04-26 | Method for producing cup material made of multilayer fiber structure and breast cup |
| JP129450/2004 | 2004-04-26 | ||
| JP292385/2004 | 2004-10-05 |
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| CN1976806A CN1976806A (en) | 2007-06-06 |
| CN100548663C true CN100548663C (en) | 2009-10-14 |
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| CN110638118A (en) * | 2019-10-22 | 2020-01-03 | 孙飞 | Underwear cup and manufacturing method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| US7387976B2 (en) * | 2004-04-26 | 2008-06-17 | Teijin Fibers Limited | Composite fiber structure and method for producing the same |
| ES2548244T3 (en) * | 2007-11-29 | 2015-10-15 | Invista Technologies S.À.R.L. | Fleece long hair with a stabilizer or binder |
| KR101542439B1 (en) * | 2008-09-26 | 2015-08-06 | 도레이 카부시키가이샤 | Polyester monofilament, method for producing same, and method for producing screen gauze using same |
| US9243353B2 (en) | 2011-01-26 | 2016-01-26 | Asahi Kasei Fibers Corp. | Stent grafts |
| JP2013112911A (en) * | 2011-11-29 | 2013-06-10 | Teijin Ltd | Heat insulation material for clothing and clothing |
| CN104223824A (en) * | 2013-06-21 | 2014-12-24 | 陈旭辉 | Elastic surface material |
| US20160194788A1 (en) * | 2013-08-09 | 2016-07-07 | Toray Industries, Inc. | Elastic monofilament |
| US20180282924A1 (en) * | 2015-04-28 | 2018-10-04 | Toyobo Co., Ltd. | Net-like structure |
| CN105795537A (en) * | 2016-05-04 | 2016-07-27 | 蔡荣鹏 | Bra |
| CN110337509B (en) * | 2017-03-03 | 2022-05-10 | 帝人富瑞特株式会社 | Fiber structure and method for producing same |
| TWI797595B (en) * | 2021-04-22 | 2023-04-01 | 台灣百和工業股份有限公司 | Self-adhesive fiber structure and self-adhesive fabric structure |
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| CN1473012A (en) * | 2001-08-01 | 2004-02-04 | 帝人株式会社 | Cup consisting of composite fiber structure and production method thereof |
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| JPH08318066A (en) * | 1995-03-22 | 1996-12-03 | Teijin Ltd | Cushion structural body |
| JPH08294586A (en) * | 1995-04-26 | 1996-11-12 | Nippon Ester Co Ltd | Production of polyester-base elastic heat resistant solid cotton |
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| CN1473012A (en) * | 2001-08-01 | 2004-02-04 | 帝人株式会社 | Cup consisting of composite fiber structure and production method thereof |
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| 热熔粘合复合纤维. 宋青，汪乐江，李琳.纺织科学研究，第1994年第4期. 1994 * |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110638118A (en) * | 2019-10-22 | 2020-01-03 | 孙飞 | Underwear cup and manufacturing method thereof |
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| JP4496002B2 (en) | 2010-07-07 |
| CN1976806A (en) | 2007-06-06 |
| JP2005307408A (en) | 2005-11-04 |
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