CN100481799C - Long-range support system of loom - Google Patents
Long-range support system of loom Download PDFInfo
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- CN100481799C CN100481799C CNB2007100212715A CN200710021271A CN100481799C CN 100481799 C CN100481799 C CN 100481799C CN B2007100212715 A CNB2007100212715 A CN B2007100212715A CN 200710021271 A CN200710021271 A CN 200710021271A CN 100481799 C CN100481799 C CN 100481799C
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- 238000000034 method Methods 0.000 claims description 17
- 238000009941 weaving Methods 0.000 claims description 16
- 238000005516 engineering process Methods 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 12
- 239000004744 fabric Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 2
- 238000004891 communication Methods 0.000 description 5
- 230000009897 systematic effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
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- 230000037431 insertion Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
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- 238000004321 preservation Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 238000010200 validation analysis Methods 0.000 description 1
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Abstract
The invention relates to a loom remote support system, which comprises a service support center set by a loom manufacturer and a loom management center set by a user, wherein the service support center comprises an internet website, a website server and a database stored on the website server, the loom management center comprises a plurality of looms and a management computer which is in wired or wireless connection with the plurality of looms and manages the plurality of looms, each loom is provided with a control system and functional units, the service support center establishes an information channel with each functional unit through the management computer and the control system of each loom in sequence to carry out information interaction, so that the loom manufacturer can track service for each loom of the user, and the user can access database resources of the service support center to realize the remote technical support of the loom of the service support center for the user, the system reduces the workload of field technical service and provides timely, accurate and effective technical service for users.
Description
Technical field
The invention belongs to the remote support system in textile machine control field, particularly loom.
Background technology
Any loom, it needs than complicated mechanical mechanism and controlling organization collaborative work, after loom manufacturer sells the user place with the loom of producing, in the process of installing and working, to constantly adjust loom, it is very big that it adjusts difficulty, the adjustment of existing mechanical parameter, the adjustment of electric parameter is arranged again, also to mate with weaving process, the user locates operating personnel does not have special experience and technical ability, often can not adjust to optimum state to loom, particularly loom breaks down in operation, when needing repairing, more need the service technician at loom manufacturer place can carry out the fault eliminating timely, with uninterruptedly carrying out of guaranteeing to produce, but existing technological service all is to locate scene to the user by the service technician of loom manufacturer when loom goes wrong to deal with problems, but often because the technological service workload of equipment manufacturers is big, can not be quick, obtain user's field data exactly, therefore also be difficult in time solve user's problem.
Along with network technology and communication technology develop rapidly, also provide convenient part for the strange land technological service, it is urgently required for loom technological service field to set up remote support system at loom manufacturer and loom place user place, but existing loom technological service field, application for the network technology and the communication technology also is indirect, passive, not one directly, information channel accurately.Simultaneously, the technical resource of equipment manufacturers, the experience of the weaving resource that the user enriches, the loom managerial experiences resource that the user is long-term is not effectively integrated, and can not give full play to the advantage in resources.
Summary of the invention
The object of the invention is exactly to provide a kind of remote support system for loom that operation that loom manufacturer and user locate every the loom in supervisory user place in real time between the loom also can in time provide technical support that is based upon for solving the deficiencies in the prior art.
For solving the problems of the technologies described above technical scheme of the present invention be: a kind of remote support system for loom, this system comprises the service support center of the connection public correspondence network that loom manufacturer sets up, the loom administrative center of the connection public correspondence network that the user sets up at the place, described public correspondence network is the Internet, described service support center comprises internet site, Website server, be stored in the database on the described Website server, described loom administrative center comprises many looms, wired or wireless that be connected and manage the supervisory computer of described many looms with described many looms, thereby described every loom is provided with control system and is controlled by described control system and carries out woven each functional unit, the described service support center control system of the supervisory computer by loom administrative center and every loom and each functional unit is successively set up information channel and is carried out information interaction, according to the database resource at described service support center the user is located loom and carries out the remote technology service.
To the variation of above-mentioned technical scheme be explained as follows:
1, in the technique scheme, control system and each functional unit thereof that the user locates many looms of loom administrative center are provided with only equipment mark code, and information channel is set up according to control system and each functional unit thereof that equipment mark code and user locate every loom of loom administrative center in described loom manufacturer service support center.
Further, described equipment mark code is 24 binary codes.
And each functional unit of described every loom control system has read-only memory, and described equipment mark code is solidificated in the user and locates in the read-only memory of each functional unit of every loom control system of loom administrative center.
2, in the technique scheme, database comprises the file of product database, described file of product database storage has every the loom of loom manufacturer manufacturing and the equipment mark code and the manufacturing archives material of each functional unit thereof, and the supervisory computer of described service support center or loom administrative center is that this database visited in master index with described equipment mark code.
Described database also comprises weaves parameter database, User Information Database, the described parameter database of weaving stores the user locate weaving process parameter and relevant therewith mechanical parameter and the electric parameter adjusted value that every loom of administrative center is uploaded continuously in weaving process, and the supervisory computer of service support center or loom administrative center is that this database visited in master index with the kind label or the code name of fabric; Described User Information Database stores the user and locate the complete use information at the user place that every loom of administrative center is uploaded continuously in weaving process, and the supervisory computer of service support center or loom administrative center is that this database visited in master index with user's name or code name.
Described three databases can cross-index.
The database interfaces of the resource planning system ERP that described three databases and loom manufacturer adopt, described file of product data of database is shared on the product manufacturing information in the described ERP database.
3, in the technique scheme, supervisory computer and loom wireless connections constitute wireless network.
Further, this wireless network is operated on the 2.4GHz frequency range, uses the ZigBee procotol, and the radio frequency physical layer and the Media Access Control address layer of described ZigBee procotol meet the IEEE802.15.4 standard.
Owing to adopted above-mentioned technical scheme, advantage of the present invention is: information channel is set up by control system and each functional unit thereof of every loom of the Internet and loom administrative center in the service support center of loom manufacturer, thereby make that loom manufacturer place can be to every loom follow-up service at user place, and the user place can have access to the database resource at service support center, the remote technology support of loom is located at realization service support center to the user, this system has alleviated the workload of site technology service, for the user provides timely, accurately, the otherwise effective technique service.
Description of drawings
Accompanying drawing 1 is remote support system for loom network diagram of the present invention;
1, the internet site at service support center; 2, Website server; 3, database; 4, supervisory computer; 5, loom.
Embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present invention is described in further detail.
Loom generally includes air-jet loom, water-jet loom, rapier loom, gripper shuttle loom, and the control system of every kind of loom is the most complicated with air-jet loom, and the function of being finished by electronic technology is also maximum, therefore selects air-jet loom manufacturer to make up present embodiment.
Remote support system for loom as shown in Figure 1, comprise the internet site 1 that set up at loom manufacturer service support center, Website server 2, be stored in the database 3 on the described Website server 2, loom administrative center comprises many looms, wired or wireless that be connected and manage the supervisory computer 4 of described many looms 5 with described many looms, thereby described every loom is provided with control system and is controlled by described control system and carries out woven each functional unit, and control system and each functional unit thereof of described service support center by every loom of the Internet and loom administrative center set up information channel and carried out information interaction.
In existing air-jet loom control system, a master-slave communication system based on RS485 has been arranged, its man-machine interface is the main frame of this master-slave communication system, other functional unit is the slave of this master-slave communication system.In this specific embodiment, described many air-jet looms and supervisory computer are formed a wireless device supervising the network by the ZigBee wireless network protocol, set up information channel between the control system of every loom and each control unit and the supervisory computer like this, this supervisory computer is connected to the Internet, and the internet site set up of visit air-jet loom manufacturer, just information channel is connected on the server of air-jet loom manufacturer, and this information channel is two-way, the server of air-jet loom manufacturer not only can be collected the operational factor of each air-jet loom control system at the user place, and can revise these parameters.
Accurate and safety for this information channel, make full use of loom manufacturer and be the equipment mark code of the only setting of every loom when producing loom, promptly all be provided with only equipment mark code in each air-jet loom control system and each inner functional unit thereof, and this sign indicating number is 24 binary codes, produce by special sign indicating number source generator, guaranteed the precision of identification thus, this equipment mark code just is solidificated in making the loom process in the rom chip in each functional unit of loom, specifically, wherein man-machine interface has two identification codes, one is the identification code as the unit, one is the identification code as system, because man-machine interface is the main frame of system,, the identification code of this system represents so can only distributing to man-machine interface.An air-jet loom control system is the set of some functional units, therefore a systematic identification code is associated with its affiliated some unit marks sign indicating numbers, this association is to determine before air-jet loom dispatches from the factory, therefore this systematic identification code and therewith the identification code of related functional unit together be solidificated in the ROM of man-machine interface, in fact constituted the identification code of this air-jet loom.The identification code of preserving in the ROM of man-machine interface may also want many, because unit some machineries and that do not contain CPU also can distribute an identification code by manufactory, and be kept in the ROM of man-machine interface, such as the identification code of the identification code of mainframe, main motor, identification code of shedding mechanism or the like.In the time of actual production, in other functional unit of air-jet loom control cabinet, also preserved this group identification code as backup.These identification codes are imported the file of product database simultaneously, with the master index of identification code as database, the production that also has each unit of input database simultaneously, debugging resume, as can be seen, along with constantly carrying out of production process, the file of product data of database can constantly be enriched.In very long afterwards period, problem of manufacturing qualities has taken place in any one unit, can trace back to its production resume from the identification code of this unit, even traces back to components and parts supplier's responsibility.
Thus the design of this identification code guaranteed equipment dispatch from the factory after the accuracy of long range acquisition information, the identification code that is solidificated in each cell board ROM is exactly their only identity cards, the unit that does not meet this identity all can't be by system validation.If having a unit to damage really needs to repair, then be bound to be noted by remote support system, and the functional unit of the same specification of newly changing is because there is different identification numbers, must be through the affirmation of remote support system, revise the systematic identification code of man-machine interface preservation and related therewith functional unit identification code composition, new system could move.An identification code is 24 binary codes, the rarest 5 identification codes of the control system of a loom, be exactly altogether 120 binary codes, must be under the situation that these 120 binary codes meet fully, the control system of loom just can be accepted the visit of remote support system, having changed another loom is again 120 other binary codes, and therefore the design of this identification code has guaranteed fail safe simultaneously.
Remote support system for loom of the present invention also is provided with two other database on the Website server at service support center, be respectively and weave parameter database, User Information Database, wherein, the described parameter database of weaving is mainly stored the manufacturing data of every loom in weaving process that the user locates administrative center, the existing mechanical adjustment parameter of these data also has electric adjustment parameter.With the air-jet loom is example, and the mechanical adjustment parameter comprises 5 big class dozens of parameters, is respectively opening, wefting insertion, beats up, the warp let-off, batches; Electric adjustment parameter is more, more than 100 data are arranged, these loom service datas constantly upload to weaving on the parameter database of service support center by information channel, thereby make the makers' technical staff of air-jet loom that omnidistance cognition can be arranged the operation of loom, reference preferably is provided for fixing a breakdown, as long as for the supervisory computer of service support center or loom administrative center with the kind label or the code name of fabric is that master index just can be visited this database, operation along with remote system, the loom service data can constantly abundantly automatically be weaved parameter database, in this process, be not need manual intervention.
Equipment manufacturers are in the effective sale process, and accumulation user profile is set up User Information Database.The monitored for prolonged periods of time result of the operating position of the equipment to the effect that of this database.By long-term telemonitoring to equipment, problem during in time discovering device uses, make the corresponding techniques support, can also need improvements by discovering device, the prompting designer design that improves equipment, the supervisory computer of service support center or loom administrative center is that this database visited in master index with user's name or code name, and along with system's operation, the data of this User Information Database are also in continuous increase.
User's the kind of weaving is enriched, weaving parameter and can enrich and weave parameter database in the User Information Database, and the operating position of equipment at the user place also is the part of equipment resume, can enrich to the file of product database, therefore these three databases are inter-related, but and cross-index, additional thereby data can be intersected.
The current information age, the modernization of enterprise in order to realize managing, scientific, thereby meet competition fierce day by day market demands, positive implementation is with information technology and advanced management thought and enterprise resource planning (ERP:Enterprise Resource Planning) all over the body, it is with the buying of enterprise, produce, finance, links such as cash flow put together, constitute larger Database Systems, realize information sharing, include after-sale service in a kind of needs that ERP system also is business administration, for the equipment manufacturers of carrying out ERP system, can be with described three databases and ERP system interface, thereby become a part of ERP system, and described file of product data of database can directly be shared on the product manufacturing information in the described ERP database, and described User Information Database and the data of weaving parameter database also can directly be shared on the product sale information in the described ERP database.
User's equipment control network using wireless network in the present embodiment.Wireless network does not need to bury underground at the scene cable, install and debug easily, what adopt is the ZigBee wireless network protocol, the radio frequency physical layer and the Media Access Control address layer of ZigBee procotol meet the IEEE802.15.4 standard, it is operated on the 2.4GHz frequency range, adopt the Direct-Spread technology, can improve the anti-interference and the reliability of Network Transmission.
The foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (6)
1, a kind of remote support system for loom, it is characterized in that: this system comprises the service support center of the connection public correspondence network that loom manufacturer sets up, the loom administrative center of the connection public correspondence network that the user sets up at the place, described public correspondence network is the Internet, described service support center comprises internet site, Website server, be stored in the database on the described Website server, described loom administrative center comprises many looms, wired or wireless that be connected and manage the supervisory computer of described many looms with described many looms, thereby described every loom is provided with control system and is controlled by described control system and carries out woven each functional unit, the described service support center control system of the supervisory computer by loom administrative center and every loom and each functional unit is successively set up information channel and is carried out information interaction, according to the database resource at described service support center the user is located loom and carries out the remote technology service;
Described database comprises the file of product database, described file of product database storage has every the loom of loom manufacturer manufacturing and the equipment mark code and the manufacturing archives material of each functional unit thereof, and the supervisory computer of described service support center or loom administrative center is that this database visited in master index with described equipment mark code;
Described database also comprises weaves parameter database, User Information Database, the described parameter database of weaving stores the user locate weaving process parameter and relevant therewith mechanical parameter and the electric parameter adjusted value that every loom of administrative center is uploaded continuously in weaving process, and the supervisory computer of service support center or loom administrative center is that this database visited in master index with the kind label or the code name of fabric; Described User Information Database stores the user and locate the complete use information at the user place that every loom of administrative center is uploaded continuously in weaving process, and the supervisory computer of service support center or loom administrative center is that this database visited in master index with user's name or code name; Described three databases can cross-index;
It is characterized in that: the database interfaces of the resource planning system ERP that described three databases and loom manufacturer adopt, described file of product data of database is shared on the product manufacturing information in the described resource planning system ERP database, described User Information Database and weave the product sale information of data sharing in described resource planning system ERP database of parameter database.
2, a kind of remote support system for loom according to claim 1, it is characterized in that: control system and each functional unit thereof that described user locates many looms of loom administrative center are provided with only equipment mark code, and information channel is set up according to control system and each functional unit thereof that equipment mark code and user locate every loom of loom administrative center in described loom manufacturer service support center.
3, a kind of remote support system for loom according to claim 2 is characterized in that: described equipment mark code is 24 binary codes.
4, a kind of remote support system for loom according to claim 2, it is characterized in that: each functional unit of described every loom control system has read-only memory, and described equipment mark code is solidificated in the user and locates in the read-only memory of each functional unit of every loom control system of loom administrative center.
5, a kind of remote support system for loom according to claim 1 is characterized in that: described supervisory computer and loom wireless connections constitute wireless network.
6, a kind of remote support system for loom according to claim 5, it is characterized in that: described wireless network is operated on the 2.4GHz frequency range, use the ZigBee procotol, the radio frequency physical layer and the Media Access Control address layer of described ZigBee procotol meet the IEEE802.15.4 standard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CNB2007100212715A CN100481799C (en) | 2007-04-17 | 2007-04-17 | Long-range support system of loom |
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| Application Number | Priority Date | Filing Date | Title |
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| CNB2007100212715A CN100481799C (en) | 2007-04-17 | 2007-04-17 | Long-range support system of loom |
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| CN101039231A CN101039231A (en) | 2007-09-19 |
| CN100481799C true CN100481799C (en) | 2009-04-22 |
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| CNB2007100212715A Expired - Fee Related CN100481799C (en) | 2007-04-17 | 2007-04-17 | Long-range support system of loom |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103477608A (en) | 2011-04-13 | 2013-12-25 | 瑞萨移动公司 | Sensor network information collection via mobile gateway |
| CN102242494A (en) * | 2011-06-27 | 2011-11-16 | 张洪 | Wireless cloth inspecting device of loom |
| CN102999030B (en) * | 2012-11-21 | 2015-07-29 | 用友软件股份有限公司 | The connection management device of ERP system and hardware device and connection management method |
| CN105467969A (en) * | 2016-01-18 | 2016-04-06 | 京东方科技集团股份有限公司 | Manufacturing execution system |
| CN106435975A (en) * | 2016-06-22 | 2017-02-22 | 南通泰慕士服装有限公司 | Monitoring system of weaving machine operation shutdown |
| CN107245797B (en) * | 2017-06-15 | 2018-08-10 | 广东溢达纺织有限公司 | Automatic machine remote operation controller of gaiting |
| CN108897293B (en) * | 2018-07-19 | 2020-05-22 | 广东溢达纺织有限公司 | Loom control method, loom control system, computer device, and storage medium |
| CN113110260A (en) * | 2021-05-21 | 2021-07-13 | 山东日发纺织机械有限公司 | Loom control system and method |
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| CN1370877A (en) * | 2001-02-19 | 2002-09-25 | 佰龙机械厂股份有限公司 | Internet controller for knitting machine |
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Effective date of registration: 20160715 Address after: 215223 Jiangsu Province, Wujiang District of Suzhou City Heng Shan Zhen Wan Ping Road Development Patentee after: Wujiang Wan Gong mechanical & electronic equipment corporation, Ltd Address before: 215223 Wujiang City, Jiangsu province wanpin town Patentee before: Jiangsu Wangong Science and Technology Group Co., Ltd. |
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