CN100449403C - Screen print lattice-point printing process - Google Patents
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- CN100449403C CN100449403C CNB2005100349437A CN200510034943A CN100449403C CN 100449403 C CN100449403 C CN 100449403C CN B2005100349437 A CNB2005100349437 A CN B2005100349437A CN 200510034943 A CN200510034943 A CN 200510034943A CN 100449403 C CN100449403 C CN 100449403C
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Abstract
The present invention relates to a screen printing lattice-point printing process which comprises the steps in sequence: film manufacture, the manufacture of a screen printing plate, printing and light solidification. The process is characterized in that a film is manufactured by the lattice-point printing technique, and printed region uses a lattice-point percentage of 45% to 65 %, 50 to 80 lines of screen wires, 45 to 90 DEG of mesh angle. The screen printing lattice-point printing process uses the lattice-point printing technique in the screen printing and is suitable for fume package printing. Lattice points thicker than those in other printing modes can be formed on the surfaces of printed articles, and have convex texture and texture sensation which do not exist in common screen printing technique and other printing technique. The lattice points can also form the reflex action on light rays. The present invention can show the superbness and high grade of products by combing pictures and letters of offset printing, and furthermore, the printing mode continues to use the traditional process of the screen printing without increasing cost.
Description
Technical field
The present invention relates to a kind of silk-screen typography.
Background technology
The characteristics of existing silk-screen printing technology are to adopt silk screen to do version, the ink leak printing, this has just determined that serigraphy can be with the thicker printing ink of particle, on stock, print off the special-effect that various other mode of printings are difficult to show, but this characteristic has determined that also silk-screen can not be as other mode of printing, print off meticulous site, thus the printing of the real end in traditional serigraphy, all only adopted, and the net-point printing that does not adopt as mode of printings such as offset printings.
Summary of the invention
The invention provides a kind of screen print lattice-point printing process, purpose is to adopt the net-point printing technology in the silk-screen printing, and the technical scheme of employing is as follows:
A kind of screen print lattice-point printing process of the present invention, steps in sequence comprises: it is solid to make the film, throwing half tone, printing and light, it is characterized in that: adopt the net-point printing fabrication techniques film, printing zone adopts the site percent of 45-65%, the netting twine of 50-80 line, the screen angle of 45 or 90 degree.
Screen angle (screen angle) is meant the orientation of site.
Making a kind of preferable parameter of film step is: printing zone adopts the site percent of 45-59%, the netting twine of 61-80 line, the screen angle of 45 or 90 degree.
The concrete steps of described screen print lattice-point printing process are:
The step of described production technology is:
A, the making film;
B, throwing half tone;
C, printing;
D, light are solid.
Introduce each step below in detail:
A, the making film, printing zone adopts the site percent of 45-65%, the netting twine of 50-80 line, the screen angles of 45 or 90 degree;
B, throwing half tone comprise the net that stretches tight successively, go up photoresists and 3 steps of exposure imaging.
The net step that stretches tight with the 200-400 purpose silk screen net that stretches tight on screen frame, is placed more than 2 hours exactly then, treats that adhesive glue is fully dried to pull down after solid, uses adhesive edge;
Last photoresists step cleans above-mentioned silk screen version with common washing powder and clear water exactly, places vertically and puts into baking oven after drying under 40-43 degree temperature dry 1 hour, is coated with photoresists then on the silk screen version;
The exposure imaging step, the film with design output exposes exactly, film medicine face is close to the undertake the printing of photoresists of face of silk screen version and is exposed, and light source is ultraviolet (UV) light of 3KW, apart from 80-120cm, irradiation was undertaken the printing of face 5-8 minute, exposure finishes and is about to the silk screen version with clear water immersion 1-2 minute, washes in a zigzag and can develop with hydraulic giant then, dries after rinsing well, put into the dry 15-20 of baking oven minute, checking carries out exposing the second time after the finishing more promptly finished plate-making in 10-15 minute again.
C, printing are loaded onto the automatic silk screen machine with above-mentioned silk screen version, with on the mixed ink that mixes up on the silk screen version, then stock is printed, speed of a motor vehicle 2000-3000 opens/hour;
D, light are solid, and it is solid that the stock that prints is carried out light, again stock carried out back and process cross cutting.
The printing ink of selecting for use in the solid step of light is ultraviolet ray irradiation drying type (the solid China ink of UV light), the stock after the printing with 20-40 rice/minute speed by the solid system of light, chart drive speed 50-80 rice/minute, the solid system of light adopts 2-3 to prop up 8000 watts UV lamp.
Generally choose 90 degree in the described making film step and be angle commonly used.
Adopt silk screen to become the net that tiltedly stretches tight at 20-30 ° of angle with the screen frame limit as the described net step 1 that stretches tight, with adhesive glue silk screen is fixed on the screen frame, the net tension force that stretches tight is 1.3-2mm (STG-75 detects with the tonometry device), measures four angle points and central point, and each point tolerance is less than 0.5mm.
Described photoresists are selected diazonium-type photoresists PLUS7000 for use, allotment in 2 hours before use, sensitization powder (diazo salt) is joined in the photoresists emulsion (Main Ingredients and Appearance is polyvinyl alcohol (PVA) and vinyl acetate), the weight ratio of sensitization powder and photoresists emulsion is 4-5: 1000, and stir and leave standstill after 10 minutes that (till not having bubble) just can be coated with more than 50 minutes.
The described photoresists of going up, be the silk screen version to be placed vertically with metope become 15 to spend angles, the photoresists that mix up are poured in the coating glue bucket be applied on the silk screen version, cloth at the uniform velocity from top to bottom, printing surface (containing the one side of printing ink) coating 2 times, the face of undertaking the printing of (with the paper surface of contact) coating three times, the silk screen version is kept flat (printing surface is last) oven dry in the baking oven, temperature 39-41 degree time 10-15 minute, repeats above coating and drying program once after the drying.More than operation is not all carried out in having the low light level of direct light, environment temperature 15-25 degree, and relative humidity is below 70.
Described mixed ink is oily or radium-shine oil (Main Ingredients and Appearance adds fillers such as microlite and silicide for the acrylic compounds optical light sensitive adhesive) or quartzy printing ink with refractive power sand, adding pearl essence stirs, the grain size scope of pearl essence is 10-60 μ, and pearl essence is 4-8% with selecting the weight ratio scope of printing ink for use.
Described stock can be selected wherein a kind of of mute silver foil, mute gold card paper or light silver foil, light gold card paper for use.
Rubber silk-screen doctor is adopted in described printing, and the hardness of rubber silk-screen doctor is 65-80 degree (Shore hardness), and scraper becomes 70-80 degree angle with the silk screen version, and the speed of a motor vehicle of starting shooting is generally 1800-2400 and opens/hour (the about 20-40 rice of chart drive speed/minute).
The present invention's beneficial effect against existing technologies is, this screen print lattice-point printing process has adopted the net-point printing technology in the silk-screen printing, be suitable for the printing of tobacco bale dress, can form the site thicker on the stock surface than other mode of printing, have outstanding texture and sense of texture that common silk-screen and other printing technology are not had, can also form catadioptric effect to light, picture and text in conjunction with offset printing, show the magnificent, high-grade of product, and this mode of printing has been followed the traditional handicraft of silk-screen, does not increase cost.
Embodiment
Embodiment 1
Silk-screen printing technique in the present embodiment the steps include:
A, the making film, printing zone is set as 65% site, the netting twine of 65 lines, the angles of 90 degree.
B, throwing half tone with the 250 purpose silk screens net that stretches tight on screen frame, select for use silk screen to become the nets that tiltedly stretch tight at 30 degree angles with screen frame, go up photoresists then, expose successively, develop and wash.
The net step that stretches tight with the 250 purpose silk screens net that stretches tight on screen frame, is placed more than 2 hours exactly then, treats that adhesive glue is fully dried to pull down after solid, uses adhesive edge;
Last photoresists step cleans above-mentioned silk screen version with common washing powder and clear water exactly, places vertically and puts into baking oven after drying under 40 degree temperature dry 1 hour, is coated with photoresists then on the silk screen version;
The exposure imaging step, the film with design output exposes exactly, film medicine face is close to the undertake the printing of photoresists of face of silk screen version and is exposed, and light source is ultraviolet (UV) light of 3KW, apart from 80cm, shone the face of undertaking the printing of 5 minutes, exposure finishes and is about to the silk screen version with clear water immersion 1 minute, washes in a zigzag and can develop with hydraulic giant then, dries after rinsing well, put into baking oven drier 15 minutes, checking carries out exposing the second time after the finishing more promptly finished plate-making in 10 minutes.
C, printing are loaded onto the automatic silk screen machine with above-mentioned silk screen version, with on the mixed ink that mixes up on the silk screen version, then stock is printed 2000/hour of the speed of a motor vehicle.
D, that the stock that prints is carried out light is solid, selects ultraviolet ray irradiation drying type for use, and 50 meters/minute of chart drive speeds adopt 3 8000 watts UV lamp.
The general net that tiltedly stretches tight that adopts silk screen to become 20 ° of angles with the screen frame limit of the described net that stretches tight is fixed on silk screen on the screen frame with adhesive glue, and the net tension force that stretches tight is 1.3mm (STG-75 detects with the tonometry device), measures four angle points and central point, and each point tolerance is less than 0.5mm.
Described photoresists are selected diazonium-type photoresists PLUS7000 for use, allotment in 2 hours before use, sensitization powder (diazo salt) is joined in the photoresists emulsion (Main Ingredients and Appearance is polyvinyl alcohol (PVA) and vinyl acetate), the weight ratio of sensitization powder and photoresists emulsion is 4: 1000, stirs to leave standstill 50 minutes (till not having bubble) after 10 minutes and just can be coated with.
The described photoresists of going up, be the silk screen version to be placed vertically with metope become 15 to spend angles, the photoresists that mix up are poured in the coating glue bucket be applied on the silk screen version, cloth at the uniform velocity from top to bottom, printing surface (containing the one side of printing ink) coating 2 times, the face of undertaking the printing of (with the paper surface of contact) coating three times, the silk screen version is kept flat (printing surface is last) oven dry in the baking oven, temperature 39 degree, repeat above coating and drying program once at 10 minutes time after the drying.More than operation is not all carried out in having the low light level of direct light, environment temperature 15 degree, relative humidity 60.
Described mixed ink adds pearl essence and stirs with refractive power sand oil, and the grain size scope of pearl essence is 10 μ, and the weight ratio scope of pearl essence and refractive power sand oil is 4%.
Described stock is selected mute silver foil for use.
Rubber silk-screen doctor is adopted in described printing, and the hardness of rubber silk-screen doctor is 65 degree (Shore hardness), and scraper becomes 70 degree angles with the silk screen version, and the start speed of a motor vehicle is generally 1800/hour.
Embodiment 2
Silk-screen printing technique in the present embodiment the steps include:
1, make the film, printing zone is set as 45% site, the netting twine of 50 lines, the angle of 45 degree.
2, throwing half tone with the 200 purpose silk screens net that stretches tight on screen frame, selects for use silk screen to become the nets that tiltedly stretch tight at 20 degree angles with screen frame, goes up photoresists then, exposes successively, develops and wash.
The net step that stretches tight with the 200 purpose silk screens net that stretches tight on screen frame, is placed more than 2 hours exactly then, treats that adhesive glue is fully dried to pull down after solid, uses adhesive edge;
Last photoresists step cleans above-mentioned silk screen version with common washing powder and clear water exactly, places vertically and puts into baking oven after drying under 43 degree temperature dry 1 hour, is coated with photoresists then on the silk screen version;
The exposure imaging step, the film with design output exposes exactly, film medicine face is close to the undertake the printing of photoresists of face of silk screen version and is exposed, and light source is ultraviolet (UV) light of 3KW, apart from 120cm, shone the face of undertaking the printing of 8 minutes, exposure finishes and is about to the silk screen version with clear water immersion 2 minutes, washes in a zigzag and can develop with hydraulic giant then, dries after rinsing well, put into baking oven drier 20 minutes, checking carries out exposing the second time after the finishing more promptly finished plate-making in 15 minutes.
3, the printing, above-mentioned silk screen version is loaded onto the automatic silk screen machine, with on the mixed ink that mixes up on the silk screen version, then stock is printed 3000/hour of the speed of a motor vehicle.
4, the stock that prints is carried out light admittedly, select ultraviolet ray irradiation drying type (the solid China ink of UV light) for use, 80 meters/minute of chart drive speeds adopt 3 8000 watts UV lamp.
The general net that tiltedly stretches tight that adopts silk screen to become 30 ° of angles with the screen frame limit of the described net that stretches tight is fixed on silk screen on the screen frame with adhesive glue, and the net tension force that stretches tight is 2mm (STG-75 detects with the tonometry device), measures four angle points and central point, and each point tolerance is less than 0.5mm.
Described photoresists are selected diazonium-type photoresists PLUS7000 for use, allotment in 2 hours before use, sensitization powder (diazo salt) is joined in the photoresists emulsion (Main Ingredients and Appearance is polyvinyl alcohol (PVA) and vinyl acetate), the weight ratio of sensitization powder and photoresists emulsion is 5: 1000, stirs to leave standstill 70 minutes (till not having bubble) after 10 minutes and just can be coated with.
The described photoresists of going up, be the silk screen version to be placed vertically with metope become 15 to spend angles, the photoresists that mix up are poured in the coating glue bucket be applied on the silk screen version, cloth at the uniform velocity from top to bottom, printing surface (containing the one side of printing ink) coating 2 times, the face of undertaking the printing of (with the paper surface of contact) coating three times, the silk screen version is kept flat (printing surface is last) oven dry in the baking oven, temperature 41 degree, repeat above coating and drying program once at 15 minutes time after the drying.More than operation is not all carried out in having the low light level of direct light, environment temperature 25 degree, relative humidity 69.
The quartzy printing ink of described mixed ink adds pearl essence and stirs, and the grain size scope of pearl essence is 60 μ, and pearl essence is 8% with selecting the weight ratio scope of printing ink for use.
Described stock can be selected the light gold card paper for use.
Rubber silk-screen doctor is adopted in described printing, and the hardness of rubber silk-screen doctor is 80 degree (Shore hardness), and scraper becomes 80 degree angles with the silk screen version, and the start speed of a motor vehicle is generally 2400/hour.
Embodiment 3
Silk-screen printing technique in the present embodiment the steps include:
1, make the film, printing zone is set as 55% site, the netting twine of 80 lines, the angle of 90 degree.
2, throwing half tone with the 400 purpose silk screens net that stretches tight on screen frame, selects for use silk screen to become the nets that tiltedly stretch tight at 25 degree angles with screen frame, goes up photoresists then, exposes successively, develops and wash.
The net step that stretches tight with the 400 purpose silk screens net that stretches tight on screen frame, is placed more than 2 hours exactly then, treats that adhesive glue is fully dried to pull down after solid, uses adhesive edge;
Last photoresists step cleans above-mentioned silk screen version with common washing powder and clear water exactly, places vertically and puts into baking oven after drying under 42 degree temperature dry 1 hour, is coated with photoresists then on the silk screen version;
The exposure imaging step, the film with design output exposes exactly, film medicine face is close to the undertake the printing of photoresists of face of silk screen version and is exposed, and light source is ultraviolet (UV) light of 3KW, apart from 100cm, shone the face of undertaking the printing of 6 minutes, exposure finishes and is about to the silk screen version with clear water immersion 2 minutes, washes in a zigzag and can develop with hydraulic giant then, dries after rinsing well, put into baking oven drier 18 minutes, checking carries out exposing the second time after the finishing more promptly finished plate-making in 13 minutes.
3, the printing, above-mentioned silk screen version is loaded onto the automatic silk screen machine, with on the mixed ink that mixes up on the silk screen version, then stock is printed 2500/hour of the speed of a motor vehicle.
4, the stock that prints is carried out light admittedly, select ultraviolet ray irradiation drying type (the solid China ink of UV light) for use, 60 meters/minute of chart drive speeds adopt 3 8000 watts UV lamp.
The general net that tiltedly stretches tight that adopts silk screen to become 25 ° of angles with the screen frame limit of the described net that stretches tight is fixed on silk screen on the screen frame with adhesive glue, and the net tension force that stretches tight is 1.6mm (STG-75 detects with the tonometry device), measures four angle points and central point, and each point tolerance is less than 0.5mm.
Described photoresists are selected diazonium-type photoresists PLUS7000 for use, allotment in 2 hours before use, sensitization powder (diazo salt) is joined in the photoresists emulsion (Main Ingredients and Appearance is polyvinyl alcohol (PVA) and vinyl acetate), the weight ratio of sensitization powder and photoresists emulsion is 4.5: 1000, stirs to leave standstill 63 minutes (till not having bubble) after 10 minutes and just can be coated with.
The described photoresists of going up, be the silk screen version to be placed vertically with metope become 15 to spend angles, the photoresists that mix up are poured in the coating glue bucket be applied on the silk screen version, cloth at the uniform velocity from top to bottom, printing surface (containing the one side of printing ink) coating 2 times, the face of undertaking the printing of (with the paper surface of contact) coating three times, the silk screen version is kept flat (printing surface is last) oven dry in the baking oven, temperature 40 degree, repeat above coating and drying program once at 13 minutes time after the drying.More than operation is not all carried out in having the low light level of direct light, environment temperature 20 degree, relative humidity 65.
Described mixed ink adds pearl essence to stir with radium-shine oil (Main Ingredients and Appearance adds fillers such as microlite and silicide for the acrylic compounds optical light sensitive adhesive), and the grain size scope of pearl essence is 30 μ, and pearl essence is 6% with selecting the weight ratio scope of printing ink for use.
Described stock is selected the light silver foil for use.
Rubber silk-screen doctor is adopted in described printing, and the hardness of rubber silk-screen doctor is 70 degree (Shore hardness), and scraper becomes 75 degree angles with the silk screen version, and the start speed of a motor vehicle is generally 2100/hour.
Claims (12)
1, a kind of screen print lattice-point printing process, steps in sequence comprises: it is solid to make the film, throwing half tone, printing and light, it is characterized in that: described making film step, and printing zone adopts the site percent of 45-59%, the netting twine of 61-80 line, the screen angle of 45 or 90 degree.
2, screen print lattice-point printing process as claimed in claim 1 is characterized in that: the step of described production technology is:
A, the making film;
B, throwing half tone;
C, printing;
D, light are solid.
3, screen print lattice-point printing process as claimed in claim 2 is characterized in that: described throwing half tone step comprises the net that stretches tight successively, goes up photoresists and 3 steps of exposure imaging.
4, screen print lattice-point printing process as claimed in claim 3 is characterized in that: the described net step that stretches tight, with the 200-400 purpose silk screen net that on screen frame, stretches tight, place then more than 2 hours exactly, and treat that adhesive glue is fully dried to pull down after solid, use adhesive edge.
5, screen print lattice-point printing process as claimed in claim 3, it is characterized in that: the described photoresists step that goes up, clean above-mentioned silk screen version with common washing powder and clear water exactly, place vertically and put into baking oven after drying under 40-43 degree temperature dry 1 hour, on the silk screen version, be coated with photoresists then.
6, screen print lattice-point printing process as claimed in claim 3, it is characterized in that: described exposure imaging step, the film with design output exposes exactly, film medicine face is close to the undertake the printing of photoresists of face of silk screen version and is exposed, light source is the ultraviolet light of 3KW, apart from 80-120cm, irradiation was undertaken the printing of face 5-8 minute, the exposure silk screen version that finishes was soon soaked 1-2 minute with clear water, wash in a zigzag and can develop with hydraulic giant then, dry after rinsing well, put into again the dry 15-20 of baking oven minute, carried out again exposing the second time 10-15 minute after the inspection finishing.
7, screen print lattice-point printing process as claimed in claim 2, it is characterized in that: described print steps, exactly above-mentioned silk screen version is loaded onto the automatic silk screen machine, with on the mixed ink that mixes up on the silk screen version, then stock being printed, speed of a motor vehicle 2000-3000 opens/hour.
8, screen print lattice-point printing process as claimed in claim 2 is characterized in that: the solid step of described light, exactly the stock that prints is carried out light admittedly, and again stock is carried out back processing cross cutting.
9, screen print lattice-point printing process as claimed in claim 4, it is characterized in that: the described net that stretches tight adopts silk screen to become the net that tiltedly stretches tight at 20-30 ° of angle with the screen frame limit, with adhesive glue silk screen is fixed on the screen frame, and the net tension force that stretches tight is 1.3-2mm, measure four angle points and central point, each point tolerance is less than 0.5mm.
10, screen print lattice-point printing process as claimed in claim 5, it is characterized in that: described photoresists are selected diazonium-type photoresists PLUS7000 for use, allotment in 2 hours before use, the sensitization powder is joined in the photoresists emulsion, the weight ratio of sensitization powder and photoresists emulsion is 4-5:1000, stir and leave standstill again more than 50 minutes after 10 minutes, till not having bubble, the described photoresists of going up, be the silk screen version to be placed vertically become 15 degree angles with metope, the photoresists that mix up are poured in the coating glue bucket be applied on the silk screen version, from top to bottom cloth at the uniform velocity, printing surface coating 2 times, the face of undertaking the printing of is coated with three times, the silk screen version is kept flat in the baking oven dry, and the printing surface of silk screen version is last, temperature 39-41 degree, time 10-15 minute, repeat above coating and drying program after the drying once, more than operation is not all carried out in having the low light level of direct light, environment temperature 15-25 degree, relative humidity is below 70.
11, screen print lattice-point printing process as claimed in claim 7, it is characterized in that: described mixed ink is oily or radium-shine oil or quartzy printing ink with refractive power sand, adding pearl essence stirs, the grain size scope of pearl essence is 10-60 μ, pearl essence is 4-8% with selecting the weight ratio scope of printing ink for use, described stock is mute silver foil, mute gold card paper or light silver foil, wherein a kind of of light gold card paper, rubber silk-screen doctor is adopted in described printing, the hardness of rubber silk-screen doctor is Shore hardness 65-80 degree, scraper becomes 70-80 degree angle with the silk screen version, the start speed of a motor vehicle be 1800-2400 open/hour.
12, screen print lattice-point printing process as claimed in claim 8, it is characterized in that: the printing ink of selecting for use in the solid step of described light is ultraviolet ray irradiation drying type, stock after the printing with 20-40 rice/minute speed by the solid system of light, chart drive speed 50-80 rice/minute, the solid system of light adopts 2-3 to prop up 8000 watts UV lamp.
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| CNB2005100349437A CN100449403C (en) | 2005-06-03 | 2005-06-03 | Screen print lattice-point printing process |
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| 丝网印刷与丝网制版浅谈. 喻尊清.景德镇陶瓷，第1期. 1985 |
| 丝网印刷与丝网制版浅谈. 喻尊清.景德镇陶瓷，第1期. 1985 * |
| 提高印制板丝网印刷精度的工艺探讨. 顾心群.工艺与技术. 1999 |
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| 网版印刷在包装印刷中的意义和生存空间. 郑德海.丝网印刷. 2004 |
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