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CN100444299C - Fluxing agent, and temperature fuse element of containing the fluxing agent - Google Patents

Fluxing agent, and temperature fuse element of containing the fluxing agent Download PDF

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Publication number
CN100444299C
CN100444299C CNB2004100509427A CN200410050942A CN100444299C CN 100444299 C CN100444299 C CN 100444299C CN B2004100509427 A CNB2004100509427 A CN B2004100509427A CN 200410050942 A CN200410050942 A CN 200410050942A CN 100444299 C CN100444299 C CN 100444299C
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fuse
flux
fluxing agent
rosin
weight
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CN1728313A (en
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章颂云
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BYD Co Ltd
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BYD Co Ltd
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Abstract

The present invention relates to a fluxing agent and a temperature fuse element with the fluxing agent, wherein the fluxing agent is formed by the mixture of composition with the following proportion by weight: 50 to 80 weight % of rosin or modified rosin, 10 to 40 weight % of dimethyl silicon oil and 0.5 to 16 weight % of aerosil; the temperature fuse element comprises an electrode piece, a plastic bottom membrane, a fuse, a fluxing agent and a plastic covering membrane, wherein the fluxing agent is coated at the inner side of the plastic bottom membrane, the fuse is arranged on the fluxing agent, both ends of the fuse are respectively connected with the electrode piece, and the other end of the electrode piece extends outside the plastic bottom membrane; the plastic covering membrane is covered outside the components to be formed by integral hot compacting. Compared with the traditional fluxing agent, the heat fusing performance of the fuse which is manufactured by using the fluxing agent of the present invention is obviously improved, and the shape of the fuse after the fuse is fused is obviously improved; the fusing performance of a fuse element which is used for a lithium ion battery and is manufactured by the fluxing agent of the present invention is obviously improved, the shape of the fuse after the fuse is fused is further improved, and thus, high energy batteries can be better protected by the present invention.

Description

A kind of flux and contain the Thermal Cutoffs element of this flux
Technical field
The present invention relates to electronic product protection electricity consumption fuse element, particularly relate to the Thermal Cutoffs element that a kind of lithium ion battery is protected the flux of usefulness and contained this flux.
Background technology
In people's life, be extensive use of various electronics and electric equipment products; this series products in use regular meeting owing to overcurrent, reason such as overheated cause short circuit that circuit is damaged; and influencing the normal use of product, a large amount of at present lithium batteries that use are all the more so.Therefore, for guaranteeing the safe in utilization of lithium battery, all be provided with the Thermal Cutoffs element on the lithium ion battery, make when above-mentioned situation takes place, electrical fuse element produces fusing and protective circuit or product.
In the Thermal Cutoffs element, usually need to add flux, to improve the pattern after Thermal Cutoffs electric smelting disconnected and thermal cut performance and the fusing, to form to high-energy battery, the good overcurrent protection of lithium ion battery especially.Therefore the basic demand to used flux in the Thermal Cutoffs is: the fusion temperature of flux and lowest activity temperature should be lower than the fusion temperature of Thermal Cutoffs, and have enough thermal stabilitys in the temperature range of blown fuse; Under the Thermal Cutoffs fusing-off temperature thixotroping takes place, viscosity is little, good fluidity, well wetting temperature fuse; Chemical reaction does not take place with the electrode of base film and Thermal Cutoffs.The flux of report comprises natural rosin, Foral, disproportionated rosin, newtrex etc. for activation rosin in the U.S. Pat 6040754 of ToshiroKawanishi; And add such as diethylamine hydrochloride, the agent of diethylamine bromate isoreactivity.Sometimes also add the fusing point that paraffin is regulated flux in addition.The Thermal Cutoffs element that utilizes above-mentioned flux to make can obtain the disconnected performance of electric smelting preferably.But above-mentioned rosin activating agent can cause corrosion in various degree to the copper facing leader in the Thermal Cutoffs, thus the electrical connection between damage insurance silk and the leader, and the internal resistance that increases Thermal Cutoffs finally influences the fusing performance of Thermal Cutoffs.In addition, the paraffin that adds is apolar substance, can not form Thermal Cutoffs well wettingly, makes Thermal Cutoffs can not form effectively " towing " to it in fusing process, thereby influence the fusing performance of Thermal Cutoffs and pattern, especially the thermal cut performance after the fusing.
Summary of the invention
The present invention is intended to address the above problem, and provide a kind of corrosion that can eliminate the rosin activating substance to metallic copper, the long-time stability of holding temperature electrical fuse element, adopt again and can form fine wetting material Thermal Cutoffs, in the blown fuse process, form Thermal Cutoffs is effectively pulled, thereby improve the flux of Thermal Cutoffs element fusing performance.
Another object of the present invention provides the Thermal Cutoffs element made from above-mentioned flux, and with the further pattern that improves its fusing performance and fusing back fuse, thereby enhancing is to the protective effect of high-energy battery and battery pack.
For achieving the above object, the invention provides a kind of Thermal Cutoffs flux, this flux is mixed by following proportioning (weight %) by rosin or modified rosin, dimethicone and aerosil:
Rosin or modified rosin 50~80
Dimethicone 10~40
Aerosil 0.5~16
The preferred content of rosin or modified rosin (weight %) is 60~70, and the preferred content of dimethicone (weight %) is 30~40, and the preferred content of aerosil (weight %) is 5~10.
The kinematic viscosity range of dimethicone under 25 ℃ is 1000~12500mm 2/ s.
The average grain diameter of the primary particle of aerosil is 7~40nm, and corresponding specific area is 380~50m 2/ g.
The present invention also provides a kind of Thermal Cutoffs element that contains described flux, this element comprises electrode slice, plastics counterdie, fuse, flux and plastic covered film, wherein flux is coated in plastics counterdie inboard, fuse places on the flux, the fuse two ends are connected with electrode slice respectively, the electrode slice other end stretches out outside the plastics counterdie, and above-mentioned parts outside is coated by the plastic covered film, and the integral heat pressure moulding.
Described electrode slice is a nickel electrode, its link copper coating; Described fuse is the low-melting alloy silk.
Contribution of the present invention is; by rosin, dimethicone and aerosil are carried out organic assembling; make flux of the present invention compare with traditional flux; the thermal cut performance of fuse prepared therefrom obviously improves; and the pattern of fusing back fuse has had tangible improvement; the lithium ion battery of making thus obviously improves with the fusing performance of electrical fuse element, and the pattern of fusing back fuse also further improves, thereby high-energy battery is formed the better protection effect.Characteristics of the present invention more specifically show:
One, because of containing dimethicone in the flux of the present invention, because of it has the electrical insulation capability and the thermal endurance of high heat conductivility, excellence, the flash-point height, solidifying point is low, can be-50 ℃~200 ℃ following long-term works, performance such as viscosity-temperature coefficient is little can be improved and extraneous heat conduction, therefore the Thermal Cutoffs element of being made by the flux that contains dimethicone can improve Thermal Cutoffs element sensitiveness to electric current under hot conditions, improves the thermal cut performance of Thermal Cutoffs accordingly; On the other hand since the dimethicone surface tension little, have certain polarity and can form wetting preferably and keep the good interface performance Thermal Cutoffs, in the process of Thermal Cutoffs fusing, form effective towing to Thermal Cutoffs, thereby give full play to the effect of flux, improve the fusing performance of Thermal Cutoffs.
Two, contain a certain amount of aerosil in the flux of the present invention, its on the one hand can regulation system viscosity, the stability of increase system forms the three-dimensional net structure of aerosil, the hot thixotroping structure that the system of giving is certain on the other hand in system.
Description of drawings
Fig. 1 is a Thermal Cutoffs component structure schematic diagram of the present invention.
Embodiment
The following example is to further explanation of the present invention and explanation, and the present invention is not constituted any limitation.
Thermal Cutoffs flux of the present invention is that the aerosil by the dimethicone and 0.5~16 (weight %) of the rosin of 50~80 (weight %) or modified rosin, 10~40 (weight %) mixes.
Wherein, rosin is transparent, hard crisp solid matter, and to maroon, density is 1.05~1.10g/cm to color by faint yellow 3, softening point is at 60~85 ℃, and boiling point is about 300 ℃.Mainly becoming of rosin is mixture of isomers such as rosin acid, neoabietic acid, isodextropimaric acid, contains carboxyl and unsaturated double-bond in the molecular structure.Resulting product becomes modified rosin after carrying out chemical reaction on the unsaturated double-bond in above-mentioned rosin acid molecule, mainly contains Foral, disproportionated rosin, newtrex, maleic rosin etc.Especially the lower rosin of softening point is flux matrix preferably as common rosin.The content of rosin is generally 50~80%, and its preferred content is 60~70%.
Dimethicone is a kind of colourless transparent liquid, has various viscosity, and nontoxic, nothing is smelt, and does not have corrosion.Kinematic viscosity range under 25 ℃ of the used dimethicones is 1000~12500mm 2/ s: when viscosity is lower than 1000, the stability of system is too poor; When viscosity is higher than 12500, then viscosity is too big, is difficult to system is adjusted to pastel, is unfavorable for coating.The consumption of dimethicone is generally 10~40%, and its preferred content is 30~40%.When consumption was lower than 10%, the viscosity of system was excessive, was difficult to form pastel, was unfavorable for coating.When consumption surpasses 50%, on the one hand because the viscosity of system is less, flux is easy to flow, cause the difficulty of encapsulation, influence the sealing of Thermal Cutoffs element, because silicone oil has good thermal conductivity heat can be transmitted on the encapsulating film fast in the process of big current fusing takes place Thermal Cutoffs, cause the destruction of film, thereby have certain potential safety hazard on the other hand.In addition, except above-mentioned dimethicone, can also select silicone oil products such as diethyl silicone oil, phenyl methyl silicone oil for use.
Aerosil is by silicon tetrachloride hydrolysis and making in the hydrogen-oxygen flame.The aerosil microscopic pattern is spherical, and X ray is unformed particle down.The average grain diameter of the primary particle of aerosil is 7~40nm, and corresponding specific area is 380~50m 2/ g.Add the aerosil dispersion suspension a spot of, that surface area is very big in silicone oil on the one hand, can improve its surface tension, further improve the towing of Thermal Cutoffs in fusing process; Hydrophobicity siloxane unit and hydrophily silanol unit are contained in Qiu Xing aerosil surface on the other hand, wherein the siloxane unit of hydrophobicity and the siloxane structure in the dimethicone are similar, interaction by the two realizes the dispersion of aerosil in dimethicone, also because the interaction of hydrogen bond between the silanol groups between the adjacent aerosil particle forms three-dimensional structure.Therefore, the consumption of aerosil is to determine that by the viscosity three of the specific area of the viscosity of used silicone oil, aerosil and final system is common consumption is 5%~40% of a silicon oil dosage usually.
Can be made into Thermal Cutoffs element of the present invention by above-mentioned flux, consult Fig. 1, this element comprises electrode slice 1, plastics counterdie 2, fuse 3, flux 4 and plastic covered film 5, wherein flux 4 is coated in plastics counterdie 2 inboards, low-melting alloy fuse 3 places on the flux 4, and the fuse two ends are connected with nickel electrode 1 respectively, and the electrode slice other end stretches out outside the plastics counterdie, above-mentioned parts outside is coated by plastic covered film 5, and the integral heat pressure moulding.The fusing performance of Thermal Cutoffs element that contains this flux is as shown in table 1.
Table 1
Figure C20041005094200061
The operation principle of Thermal Cutoffs element of the present invention is: the Thermal Cutoffs element that is connected on usually in the battery circuit is short-circuited or during other faults when battery circuit, to cause the current anomaly of circuit to raise, because the thermal effect of electric current will cause the temperature of Thermal Cutoffs constantly to raise, when arriving the fusing point of low-melting alloy silk, self fusing cut-out electric current will take place in Thermal Cutoffs, thereby form protection, promptly common " overcurrent protection " to battery; On the other hand, when causing battery temperature to be elevated to the fusing point of low-melting alloy owing to other reasons, self fusing cut-out electric current will take place in same Thermal Cutoffs, thereby form the protection to battery, promptly usually said " overtemperature protection ".Therefore, the Thermal Cutoffs element that can make different size by the composition and the size of change low-melting alloy silk.
Following instantiation can be illustrated more clearly in the present invention.
Embodiment 1
Flux of the present invention is by following prepared: take by weighing the 3.5g common rosin and join in the ethanol of 2.0g, the dissolving back adds 1.5g silicone oil (kinematic viscosity is 1000mm fully 2/ s) and 0.5g aerosil (CAB-O-
Figure C20041005094200071
M-5, specific area is 200m 2/ g), mix, put into the baking oven heating and a period of time etoh solvent is steamed and to be adjusted to the pasty state flux.Above-mentioned pasty state flux is coated on the counterdie of making electrical fuse element hot-forming.
Embodiment 2
Take by weighing the 3.5g common rosin and join in the ethanol of 2.0g, (kinematic viscosity is 1000mm to dissolving back adding 2.0g silicone oil fully 2/ s) and the aerosil of 0.5g, mix.Other preparation technology is with example 1.
Embodiment 3
Take by weighing the 3.0g common rosin and join in the ethanol of 2.0g, (kinematic viscosity is 1000mm to dissolving back adding 2.0g silicone oil fully 2/ s) and the 0.5g aerosil, mix.Other preparation technology is with example 1.
Embodiment 4
Take by weighing the 4.0g common rosin and join in the ethanol of 2.0g, (kinematic viscosity is 1000mm to dissolving back adding 1.0g silicone oil fully 2/ s) and the 0.2g aerosil, mix.Other preparation technology is with example 1.
Embodiment 5
(kinematic viscosity is 12500mm to take by weighing the 5.5g dimethicone 2/ s) and the 0.5g aerosil, mix.Other preparation technology is with example 1.
Comparative example 1
Common rosin 3.5g, (kinematic viscosity is 1000mm to methyl-silicone oil 2/ s) 2.0g, the white carbon black (CAB-O-of gas phase M-5) 0.5g, solvent: alcohol (in right amount).
Comparative example 2
Common rosin: 3.5g, paraffin: 2.0g, diethylamine hydrochloride: 0.06g, solvent: alcohol (in right amount).
Comparative example 3
Common rosin: 3.5g, vaseline 2.0g, diethylamine hydrochloride: 0.06g, solvent: alcohol (in right amount).
The fusing performance of flux of the present invention and traditional flux more as shown in table 2.
Table 2
Figure C20041005094200082

Claims (8)

1, a kind of Thermal Cutoffs flux is characterized in that, it is mixed by following proportioning (weight %) by rosin or modified rosin, dimethicone and aerosil:
Rosin or modified rosin 50~80
Dimethicone 10~40
Aerosil 0.5~16.
2, flux as claimed in claim 1 is characterized in that, the content of rosin or modified rosin (weight %) is 60~70.
3, flux as claimed in claim 1 is characterized in that, the content of dimethicone (weight %) is 30~40.
4, flux as claimed in claim 1 is characterized in that, the content of aerosil (weight %) is 5~10.
5, flux as claimed in claim 1 is characterized in that, the kinematic viscosity range of dimethicone under 25 ℃ is 1000~12500mm 2/ s.
6, flux as claimed in claim 1 is characterized in that, the average grain diameter of the primary particle of aerosil is 7~40nm, and corresponding specific area is 380~50m 2/ g.
7, a kind of Thermal Cutoffs element that contains the described flux of claim 1, it is characterized in that, this element comprises electrode slice (1), plastics counterdie (2), fuse (3), flux (4) and plastic covered film (5), wherein flux (4) is coated in plastics counterdie (2) inboard, fuse (3) places on the flux (4), the fuse two ends are connected with electrode slice (1) respectively, the electrode slice other end stretches out outside the plastics counterdie, above-mentioned parts outside is coated by plastic covered film (5), and the integral heat pressure moulding.
8, Thermal Cutoffs element as claimed in claim 7 is characterized in that, described electrode slice (1) is a nickel electrode, its link copper coating; Described fuse (3) is the low-melting alloy silk.
CNB2004100509427A 2004-07-30 2004-07-30 Fluxing agent, and temperature fuse element of containing the fluxing agent Expired - Lifetime CN100444299C (en)

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Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101197224B (en) * 2006-12-08 2011-11-16 比亚迪股份有限公司 Fusing agent and temperature fuse containing the same
CN101393823B (en) * 2007-09-21 2010-12-22 比亚迪股份有限公司 Alloy type temperature fuse and manufacturing method thereof
DE102009052400B3 (en) * 2009-11-10 2011-05-12 Phoenix Contact Gmbh & Co. Kg Thermal overload protection device
CN105400422B (en) * 2016-01-06 2017-06-20 浙江新力熔断器有限公司 A kind of melt and the fuse-link with the melt
CN105679620A (en) * 2016-02-22 2016-06-15 浙江新力熔断器有限公司 Vehicle-mounted fuse and machining method and assembling steps therefor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1189609A (en) * 1997-11-18 1998-08-05 四川仪表六厂 Temp. safety device
CN1463461A (en) * 2001-05-21 2003-12-24 松下电器产业株式会社 Fusible thermique
EP1383149A2 (en) * 2002-07-16 2004-01-21 Uchihashi Estec Co., Ltd. Alloy type thermal fuse and wire member for a thermal fuse element
EP1424711A1 (en) * 2002-11-26 2004-06-02 Uchihashi Estec Co., Ltd. Alloy type thermal fuse and material for a thermal fuse element

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1189609A (en) * 1997-11-18 1998-08-05 四川仪表六厂 Temp. safety device
CN1463461A (en) * 2001-05-21 2003-12-24 松下电器产业株式会社 Fusible thermique
EP1383149A2 (en) * 2002-07-16 2004-01-21 Uchihashi Estec Co., Ltd. Alloy type thermal fuse and wire member for a thermal fuse element
EP1424711A1 (en) * 2002-11-26 2004-06-02 Uchihashi Estec Co., Ltd. Alloy type thermal fuse and material for a thermal fuse element

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