Summary of the invention
The purpose of this invention is to provide a kind of cleaning pyrocatechol little, that cost is low and production technique of Resorcinol polluted.
The invention provides a kind of pyrocatechol or Process of Hydroquinone Production technology, comprising: the hydrolysis in aqueous sodium hydroxide solution of ortho-nitrochlorobenzene or para-nitrochloro-benzene prepares o-NP or p-NP, o-NP or p-NP prepare Ortho-Aminophenol or p-aminophenol, Ortho-Aminophenol or p-aminophenol direct hydrolysis production pyrocatechol or Resorcinol under an acidic catalyst effect through shortening.
The invention provides the production technique of a kind of pyrocatechol and Resorcinol, comprise the following steps:
(1) ortho-nitrochlorobenzene or para-nitrochloro-benzene through pressurized hydrolysis, are used hcl acidifying then in aqueous sodium hydroxide solution, and the accent pH value is 1-2;
(2) o-NP that obtains of step (1) or p-NP be under the nickel catalyzator effect, hydrogenation, preparation Ortho-Aminophenol or p-aminophenol;
(3) step (2) obtains Ortho-Aminophenol or p-aminophenol in water medium, under an acidic catalyst effect, temperature 210-250 ℃ of reaction 3-10 hour;
(4) product of step (3) is transferred pH value 1-2, filters, and filtrate is used solvent extraction, and extraction liquid reclaims extraction agent by distillation, and bottoms is pyrocatechol or Resorcinol crude product; In the reaction solution after the extraction, Ortho-Aminophenol or p-aminophenol content are 0~0.1% (weight ratio);
(5) rectifying under 1-30mmHg vacuum tightness of pyrocatechol or Resorcinol obtains pure pyrocatechol or Resorcinol.
Technological line of the present invention can be represented with following equation;
Preferably, the concentration of the aqueous sodium hydroxide solution described in the step (1), para-nitrochloro-benzene lioh hydrolysis na concn is 137-140g/L, ortho-nitrochlorobenzene lioh hydrolysis na concn is 79-81g/L.
Preferably, the pressure of the pressurized hydrolysis described in the step (1), the pressure of preparation o-NP is 0.5-0.7MPa, the pressure of preparation p-NP is 0.65-0.9MPa.
Preferably, the concentration of the hydrochloric acid described in the step (1) is 30% technical hydrochloric acid.
Adjacent (to) the nitro Benzene Chloride is by after the traditional technology hydrolysis, produce a large amount of contain the neighbour (to) waste water of nitrophenols, about the about 200g/L of interior sodium chloride-containing, discharge serious environment pollution, the present invention after extraction, oxidation, complexing, decolouring series of process are handled, obtains high purity chlorination sodium water solution with the waste water of o-NP in the step (1) or the generation of p-NP production process, can be used for sodium chloride electrolysis and produce chlor-alkali, also can reclaim sodium-chlor and use as Industrial Salt.
Preferably, extraction agent is many alkyl tertiary amines solvent oil system or many alkyl tertiary amines alkylaromatic hydrocarbon system, n-Octanol solvent oil system or n-Octanol alkylaromatic hydrocarbon system.
Described many alkyl tertiary amines solvent oil system is the double solvents of many alkyl tertiary amines and solvent oil; Described many alkyl tertiary amines alkylaromatic hydrocarbon system is the double solvents of many alkyl tertiary amines and alkylaromatic hydrocarbon; Described n-Octanol solvent oil system is the double solvents of n-Octanol and solvent oil; Described n-Octanol alkylaromatic hydrocarbon system is the double solvents of n-Octanol and alkylaromatic hydrocarbon; Described solvent oil is available from Jinan Refinery.
Preferably, oxygenant is a potassium permanganate, and its consumption is that thousand of waste water weight/0. 1 are to thousandth.
Preferably, described many alkyl tertiary amines are N
235Or trioctylamine.
Preferably, in the step 1), the waste water that produces in o-NP or the p-NP production process is through n-Octanol: after 200# solvent oil (3: the 7) extraction, use potassium permanganate oxidation at 50-80 ℃ again, use the Fe in the NaOH precipitation system then
3+, Mn
2+, after activated carbon decolorizing obtains the water white transparency sodium chloride solution, nitro thing content drops to below the 0.5PPm, and this salt solution can return sodium chloride electrolysis system preparing chlorine gas and sodium hydroxide, and also recyclable sodium-chlor is as Industrial Salt.Described 200# solvent oil is available from Jinan Refinery.
Preferably, the weight ratio of the described o-NP of step (2) or p-NP and nickel catalyzator is 30: 1.
Preferably, an acidic catalyst described in the step (3) is a kind of in sulfuric acid, phosphoric acid, hydrochloric acid, sodium bisulfite, the monoammonium sulfate.
Preferably, the molar ratio of the described Ortho-Aminophenol of step (3) or p-aminophenol and an acidic catalyst is Ortho-Aminophenol or p-aminophenol: an acidic catalyst=1: 0.5-1.5; Described Ortho-Aminophenol or p-aminophenol shared weight ratio in reaction system is 5-20%, and water shared weight ratio in reaction system is 70-90%.。
Preferably, Ortho-Aminophenol described in the step (3) or p-aminophenol, an acidic catalyst, water add in the reactor in described ratio, are heated to 210-250 ℃, are incubated 3-10 hour, the generation neighbour (to) dihydroxy-benzene, reaction cools to below 50 ℃ after finishing, and transfers pH=1-2, filter, filtrate extracts with extraction agent, and extraction liquid reclaims extraction agent by distillation, bottoms also be the neighbour (to) the dihydroxy-benzene crude product.
Preferably, adjacent (to) dihydroxy-benzene rectifying under 1-30mmHg vacuum tightness obtain pure neighbour (to) dihydroxy-benzene.
Described extraction agent is a kind of in butylacetate, butanols, the n-butyl ether.
Described reaction solution through extract the neighbour (to) dihydroxy-benzene, again through extraction reclaim not have reaction the neighbour (to) amino-phenol, reclaim ammonium salt behind the activated carbon decolorizing, the water that steams returns in the feed proportioning system prepares burden.
Described neighbour (to) amino-phenol during hydrolysis, can adopt the indirect type mode of production under catalyst action, also can adopt the continous way mode of production, continous way can adopt automatization control.As long as be satisfied with temperature of reaction, reaction times.
With pipeline that material contacts, reactor, interchanger material therefor in the described reaction system is a kind of or its matrix material in tantalum, zirconium, the tetrafluoroethylene.
The present invention compared with prior art has following advantage; Solved adjacent (to) high saliferous in the nitrophenols production process, contain the pollution problem of nitro thing waste water, avoided aniline oxidation, the high pollution problem of original production Resorcinol also, also avoided phenol with the high density hydrogen peroxide oxidation produce adjacent (to) safety problem of dihydroxy-benzene.Substantially do not have processing wastewater in the production process and efflux, pollution-free; Processing condition are easy to control, are easy to industrial automation and scale operation; The product yield height, quality is good; The present invention than phenol hydrogen peroxide oxidation system neighbour (to) about the low 10-20% of dihydroxy-benzene production cost.
Embodiment
Following examples are to further specify of the present invention, but the present invention is not limited thereto.
Embodiment 1:
The preparation of o-NP: add 150 parts in folding hundred sodium hydroxide in the autoclave, the aqueous sodium hydroxide solution of concentration 80g/L adds 250 parts of ortho-nitrochlorobenzenes again, be heated to 140-150 ℃, the about 0.45MPa of pressure, be incubated 2 hours, be warmed up to material 155-160 ℃ again, pressure is about 0.54, is incubated 3 hours.Cooling to about 120 ℃, material is pressed onto in the reactor that liner acid-proof ceramic tile and band titanium spiral coil cooling tube and titanium stir, is 1-2 with the 30% hydrochloric acid PH that neutralizes, and cools to 30 ℃, and suction filtration obtains 210 parts of the damp product of o-NP, and content is about 92%, yield 90-95%.The umber of described raw material is weight part.
The Ortho-Aminophenol preparation; 300 parts of o-NPs, 1000 part of 95% ethanol, 9 parts of activatory nickel catalyzators, closed reactor, be heated to about 80 ℃, under the 1-1.5MPa hydrogen-pressure, temperature control is no more than 100 ℃, after treating that youngster does not inhale hydrogen, add 1 part of activatory nickel catalyzator, logical hydrogen cools to 80 ℃ till do not inhale hydrogen, through titanium accurate filter elimination catalyzer, crystallisation by cooling, centrifugal, oven dry obtain Ortho-Aminophenol.Filtrate also can obtain some Ortho-Aminophenols through reclaiming ethanol, and yield is at 90-95% after twice merging.The umber of described raw material is weight part.
The pyrocatechol preparation: 100 parts of Ortho-Aminophenols, 120 part of 30% hydrochloric acid, 780 parts of water are in lining zirconium reactor, be heated to 230 ℃, 230-250 ℃ of temperature control 6 hours, cool to 50 ℃, filter, filtrate is used n-butyl acetate extraction, reclaim butylacetate, resistates underpressure distillation under 25mmHg obtains 86 parts of pure pyrocatechols, content 99.3%, yield 85-90%.The umber of described raw material is weight part.
Embodiment 2:
With embodiment 1, difference is:
The preparation of pyrocatechol: 100 parts of Ortho-Aminophenols, 92 part of 98% sulfuric acid, 808 parts of water are put into the zirconium reactor, be heated to 235 ℃, 235-240 ℃ of temperature control 3 hours, cool to 50 ℃, filter, filtrate is used n-butyl acetate extraction, reclaim butylacetate, resistates underpressure distillation under 25mmHg gets 88 parts of pure pyrocatechols, content 99.7%, yield 85-90%.The umber of described raw material is weight part.
Embodiment 3:
With embodiment 1, difference is:
The preparation of pyrocatechol: 108 parts of Ortho-Aminophenols, 230 parts of monoammonium sulfates, 1700 parts of water are put into the zirconium reactor, be heated to 240 ℃, 240-242 ℃ of temperature control 4 hours, cool to 40-50 ℃, filter, filtrate extracts with n-butyl ether, reclaim n-butyl ether, resistates underpressure distillation under 25mmHg obtains pure pyrocatechol, content 99.8/5, yield 99.1%.The umber of described raw material is weight part.
Embodiment 4:
With embodiment 1, difference is:
The preparation of pyrocatechol: 108 parts of Ortho-Aminophenols, 60 parts of sodium bisulfites, 1700 parts of water are put into the zirconium reactor, be heated to 240 ℃, 240-242 ℃ of temperature control 4 hours, cool to 40-50 ℃, filter, filtrate extracts with butanols, reclaim propyl carbinol, resistates underpressure distillation under 25mmHg obtains pure pyrocatechol, content 99.8/5, yield 80-88%.The umber of described raw material is weight part.
Embodiment 5:
The preparation of p-NP: add in the autoclave and contain 325 parts in sodium hydroxide, the aqueous sodium hydroxide solution of concentration 137-140g/L, add 600 parts of para-nitrochloro-benzenes again, be heated to 155-160 ℃, the about 0.55MPa of pressure, the hydrolysis reaction heat release, pressure rises to 0.8MPa (if pressure rises again, answer row pressure), be incubated 3 hours, row pressure is pressed into reaction solution in the reactor of liner acid-proof ceramic tile to pressure 0.2MPa again, be 1-2 with the 30% hydrochloric acid PH that neutralizes then, cool to about 30 ℃, suction filtration obtains about 500 parts of p-NP tide product, content is about 92%, yield 90-95%.The umber of described raw material is weight part.
P-aminophenol preparation: 250 parts of p-NPs, 1000 part of 95% ethanol, 7 parts of activatory nickel catalyzators, closed reactor, be heated to about 80-90 ℃, logical hydrogen under the 1-1.5MPa hydrogen-pressure, temperature control is no more than 100 ℃, after treating to inhale hydrogen hardly, add 1 part of activatory nickel catalyzator, logical again hydrogen cools to 80 ℃ till do not inhale hydrogen, through titanium accurate filter elimination catalyzer, crystallisation by cooling, centrifugal, oven dry obtain p-aminophenol.Filtrate also can obtain some p-aminophenol through reclaiming ethanol, obtains 180 parts of p-aminophenol after twice merging, yield 90-95%.The umber of described raw material is weight part.
The Resorcinol preparation: 100 parts of p-aminophenol, 120 part of 30% hydrochloric acid, 780 parts of water are in lining zirconium reactor, be heated to 230 ℃, after 5 hours, lower the temperature at 230-250 ℃ of temperature control, filter, filtrate is used n-butyl acetate extraction, behind the recovery butylacetate, obtain the Resorcinol crude product, under 20mmHg vacuum tightness, underpressure distillation obtains 88 parts of pure Resorcinol, content 99.48%, yield 80-90%.The umber of described raw material is weight part.
Embodiment 6;
With embodiment 5, difference is:
The preparation of Resorcinol: 100 parts of p-aminophenol, 92 part of 98% sulfuric acid, 808 parts of water are in the reactor of lining zirconium, be heated to 230 ℃, 230-235 ℃ of temperature control 2.5 hours, drop to 50 ℃, filter, filtrate is used ethyl acetate extraction, reclaim ethyl acetate, resistates underpressure distillation under 25mmHg gets 90 parts of pure Resorcinol, content 99.8%, yield 85-90%.The umber of described raw material is weight part.
Embodiment 7:
With embodiment 5, difference is:
The preparation of Resorcinol: 108 parts of p-aminophenol, 190 parts of Sodium Pyrosulfites, 1600 parts of water are in the reactor of lining zirconium, be heated to 220 ℃, 220-230 ℃ of temperature control 6 hours, drop to 40-50 ℃, filter, filtrate is used n-butanol extraction, reclaim propyl carbinol, resistates underpressure distillation under 25mmHg obtains 79 parts of pure Resorcinol, content 99.9%, yield 75-80%.The umber of described raw material is weight part.
Embodiment 8:
With embodiment 5, difference is:
The preparation of Resorcinol: 108 parts of p-aminophenol, 60 parts of sodium bisulfites, 1600 parts of water are in the reactor of lining zirconium, be heated to 220 ℃, 220-230 ℃ of temperature control 6 hours, drop to 40-50 ℃, filter, filtrate is used n-butanol extraction, reclaim propyl carbinol, resistates underpressure distillation under 25mmHg obtains 79 parts of pure Resorcinol, content 99.9%, yield 75-84%.The umber of described raw material is weight part.
Embodiment 9:
Adjacent (to) the nitrobenzene waste water processing; Adjacent (to) nitrophenol wastewater and extraction agent (n-Octanol: 200# solvent oil=3; 7), in 5: 1 ratios (weight ratio) through three grades of extractions of centrifugal extractor adverse current, waste water after the extraction adds 0.5 ‰ potassium permanganate, at 50-80 ℃ of oxidation 0.5-2 hour, stirred 0.5 hour by the gac that adds 1 ‰, transfer the about 7-8 of PH with NaOH, through the pressure filter press filtration, the filtrate water white transparency, nitrophenol content is less than 0.5PPm in the filtrate, and this sodium chloride aqueous solution was mixed into electrolyzer with normal salt solution by 1: 2, through running in 1 month, chlorine, liquid caustic soda do not detect unusual phenomenon, the yet no abnormal phenomenon of electrolyzer, electrode.
Embodiment 10:
Adjacent (to) the nitrobenzene waste water processing: adjacent (to) nitrophenol wastewater and extraction agent (n-Octanol: 200# solvent oil=3: 7), in 5: 1 ratios (weight ratio) through three grades of extractions of centrifugal extractor adverse current, waste water after the extraction adds 0.2 ‰ potassium permanganate, at 50-80 ℃ of oxidation 0.5-2 hour, stirred 0.5 hour by the gac that adds 1 ‰, transfer the about 7-8 of PH with NaOH, through the pressure filter press filtration, the filtrate water white transparency, nitrophenol content is less than 0.5PPm in the filtrate, and this sodium chloride aqueous solution was mixed into electrolyzer with normal salt solution by 1: 2, through running in 1 month, chlorine, liquid caustic soda does not detect unusual phenomenon, electrolyzer, the also no abnormal phenomenon of electrode.
Embodiment 11.
Adjacent (to) the nitrobenzene waste water processing: adjacent (to) nitrophenol wastewater and extraction agent, in 5: 1 ratios (weight ratio) through three grades of extractions of centrifugal extractor adverse current, waste water after the extraction adds 0.9 ‰ potassium permanganate, at 50-80 ℃ of oxidation 0.5-2 hour, stirred 0.5 hour by the gac that adds 1 ‰, transfer the about 7-8 of PH with NaOH, through the pressure filter press filtration, the filtrate water white transparency, nitrophenol content is less than 0.5PPm in the filtrate, and this sodium chloride aqueous solution was mixed into electrolyzer with normal salt solution by 1: 2, through running in 1 month, chlorine, liquid caustic soda does not detect unusual phenomenon, electrolyzer, the also no abnormal phenomenon of electrode.
Embodiment 12:
The recovery of ammonia chloride: hydrolyzed solution condensing crystal after extracting obtains ammonium chloride, and the water that steams returns feed proportioning system and applies mechanically.