CN100394134C

CN100394134C - A heat exchanger, and method for manufacturing the same heat exchanger

Info

Publication number: CN100394134C
Application number: CNB2003801025932A
Authority: CN
Inventors: J·A·M·赖因德斯
Original assignee: Oxycell Holding BV
Current assignee: Oxycell Holding BV
Priority date: 2002-10-31
Filing date: 2003-10-31
Publication date: 2008-06-11
Anticipated expiration: 2023-10-31
Also published as: NL1021794C1; ZA200504354B; CN1708669A

Abstract

Method of manufacturing a heat exchanger from a formable laminate ( 1, 11, 105 ) of a metal layer and a heat-seal layer whereby the laminate is sealed under heat and pressure to itself or to another similar laminate to form a flow channel for a heat exchange medium. Preferably the heat exchanger includes a series of fins ( 3, 106, 107 ) formed on the laminate ( 1, 11, 105 ) to increase heat transfer and may also include a water retaining layer ( 204 ).

Description

Heat exchange component and manufacture method thereof

Technical field

The deformable book sheet that the present invention relates to a kind of heat exchange component and be used for processing this heat exchange component, this device for example are specially adapted to carry out heat exchange between two kinds of fluids in the evaporation type heat exchanger.The invention still further relates to a kind of method of making this heat exchange component.

Background technology

The heat exchanger that is used for heat exchange between two fluid streams has a next door with two fluid streams separately usually.Usually, thus the purpose of many these kind equipments is surface areas of improving the next door improves effective heat transfer between two fluid streams.Usually, the next door is therefore the thermograde maximum here of book very, if enough big of its gross area this moment, the thermal conductivity of next door material is just inessential so.Disclose a kind of equipment among the patent documentation EP0777094, it prepares heat exchange component with corrugated plating.

The someone proposes to adopt the sheet metal that curves U-shaped to form the next door now.This equipment can be referring to american documentation literature US4384611.Can use multiple technologies that each parts of heat exchanger are coupled together in the conventional metal mold heat exchanger.Common interconnection technique comprises: crimping, welding, brazing and bonding.Have now found that these technology in use all can be in the globality of cost, connection with complexity and be connected and have certain shortcoming on the technology.Particularly to have fin all the more so when reaching required heat-transfer effect for next door, and this moment, fin was difficult to be connected on the next door.

Under many low temperature situations, for example in the recuperation of heat and Dewpoint cooler of family expenses, often can use this material of plastics, this is because its processing is relatively cheap, and makes required shape easily.Dewpoint cooler is a kind of evaporation type heat exchanger of particular form, and it is intended to the temperature of product air stream is dropped to temperature near dew point as far as possible.For the certain air of absolute humidity, dew point is meant the temperature when this air reaches 100% relative humidity, and saturation of the air this moment can not absorb moisture again.Heat in the product air stream flashes to another control air stream by certain amount of fluid and is discharged from.This method is in theory extremely efficient and need compressor unlike conventional kind of refrigeration cycle, and present many people are attempting realizing this circulation, but are difficult near dew point in most of temperature ranges in the practical operation.

Disclose a kind of indirect type evaporation type gas cooler among people's such as Gershuni the patent US4976113, wherein product air stream and control air stream are adverse current.Existing miscellaneous equipment substantially all adopts the distributary form, for example people's such as Maisotsenko the disclosed equipment of patent documentation US2003/0033821.The present invention can be used in the disclosed two kinds of equipment of above-mentioned document, and the disclosed content of these documents is incorporated into the application in full with the form of reference here.

In the following description, the term Dewpoint cooler is meant so a kind of equipment, and it is cooled to a fluid by heat exchange or near its initial dew point, thus make a liquid flash to or near the working fluid of its saturation point operation.Particularly under the situation of Dewpoint cooler, have now found that preferably fin is connected on the next door, thereby can reach necessary heat-transfer effect when the next door thermograde is very little.

Summary of the invention

In order to solve the very difficult problem of Dewpoint cooler in practical operation near dew point, the invention provides a kind of heat exchange component, it comprises the deformable layer stampings that are made of metal level and hot sealing layer, described laminated product all is provided with a plurality of fins that are bellows-shaped with a series of grooves on two surface, described fin is connected groove under heat and pressure, and form the heat conduction with described laminated product, to increase its effective surface area, self seal is together or be sealed on another laminated product under hot pressing for this laminated product, thereby for heat exchange medium forms a fluid passage, described fluid passage all has fin at inner surface and outer surface.Adopt this deformable laminated product, be easy to just to make complicated shape such as cast, also can produce structures such as fin, it seals with respect to fluid, and heat transfer property is fine and very firm simultaneously.

In a preferred embodiment of the invention, this metal level comprises aluminium, the aluminium of soft annealing particularly, and it in use is very easy to distortion.Also can adopt other metal, but we find that soft annealing aluminium is very cheap and make very easy.More particularly, if select a kind of flexible material that do not have relatively, the distortion of laminated product makes heat seal lands separately possibly.By selecting the relatively very metal level of the paillon foil form of book, can reduce this power.As preferably, metal layer thickness can be between 25 to 120 microns, more preferably about 70 microns.

In one particular embodiment of the present invention, hot sealing layer extends with metal level substantially, and in the one side or the both sides coated of metal level.

Different according to heat exchange component performance and predictive role, laminated product can further comprise other layer.Between metal level and hot sealing layer, can add one deck priming paint, to improve caking property or anticorrosion.This priming paint also can add paint or color, with the aesthetic feeling that improves outward appearance or make to conduct heat and reach best.In addition, as vapo(u)rability heat exchanger, humidifier, perhaps when improving capillarity, can add water layer or water delivery layer at all surfaces or the part surface of laminated product.This layer can be by means of hot sealing layer or other the bonding formation of layer.

In first kind of heat converter structure, laminated product can be made curling or corrugated, thereby forms a plurality of fins to increase surface area.In this article, the surface area of deciding under the volume is promptly showed in the surface area increase increases.

In another heat exchange structure, can have a plurality of fins or other structure on one or two surface of laminated product, itself and laminated product thermal conductance are led to, thereby improve the surface area of laminated product.For these fins, preferably use the laminated product of above-mentioned metal/heat-sealing, it is easy to just can couple together by hot pressing.This fin can further have other structure that is used for increasing the structure on surface or is used for destroying fluid boundary layer.These structures can be opening or the perforates on the fin.

The conventional shape of fluid passage is totally to be the flat long pipeline of rectangular cross section.When being used for heat exchange unit, these fluid passages are arranged side by side in the suitable housing, thereby make the primary fluid stream piping, and second fluid flows through the pipeline outside.This pipeline can comprise individual course stampings of turning up and coupling together along an independent slit at the edge.As selection, it can be made by two halves, and wherein marginal portion separately, first and second laminated products part edge seals each other.

In preferred operating position of the present invention, flat long pipeline comprises the fin part that is arranged on the laminated product surfaces externally and internally.Fin on the inner surface supports each other, thereby helps to keep the mechanical stiffness of pipeline.This is very useful concerning this structure, so just can use the very material of book.As Dewpoint cooler the time, the fin of outer surface is partly with the water layer at least.Thus, the inside of pipeline can be used as the main fluid dry passage, and the outside of pipeline can form a part of second fluid wet channel simultaneously.

The invention still further relates to a kind of method of making heat exchange component, it comprises: the first metal layer stampings that plastically deformable is provided; The second layer stampings of the plastically deformable with first and second surfaces are provided; The plastic deformation of ground floor stampings made have the corrugated of a series of grooves; The ground floor stampings are divided into a plurality of parts; Both link to each other with first and second surfaces of a plurality of parts of ground floor stampings and second layer stampings at the series of recesses place, thereby are formed on the heat conductive wall that both sides all have the heat conduction fin; Second layer stampings are sealed or second layer stampings and another similar laminated product are sealed, thereby form a fluid passage, wherein at least the first or second layer stampings comprise a hot sealing layer, and first and second laminated products are connected with each other by heat-sealing under first temperature.

As preferably, first and second laminated products are above-mentioned laminated product.At this moment, second layer stampings can comprise a hot sealing layer that is different from the ground floor stampings, make second layer stampings being lower than under second temperature of first temperature by sealing and sealing or seal with another similar laminated product.Like this, before second layer stampings are made the fluid passage, can earlier fin be connected on the second layer stampings.

This method further is included in the ground floor stampings is connected to the step that second layer stampings are divided into the ground floor stampings a plurality of parts before earlier.We find each fin can be prevented separately that partly heat from conducting along heat transmitter, can also form the turbulent flow that destroys the boundary layer simultaneously.This also can form opening and realize by before being connected to second layer stampings at the ground floor stampings on the ground floor stampings.

In one particular embodiment of the present invention, this method further is included in and forms the water layer on the first surface of ground floor stampings, and wherein the second surface of ground floor stampings links to each other with second layer stampings.The heat transfer member of making thus is very suitable for as Dewpoint cooler so that the humidification dry air, and it also can be used in the heat recovery equipment.

The invention still further relates to a kind of method of making heat exchanger, it comprises:

Mutual two groups of medium runners that overlap and be provided with, this medium runner forms the main medium runner and second medium runner respectively, and two strands of media flow through this two runners respectively, and it is separated from each other and forms thermo-contact physically;

The heat conducting wall that separates described passage; And

One housing, it is used for holding the wall of passage periphery, and connects at least one inlet and two outlets of two groups of passages.

This method comprises:

(a) provide the plastically deformable plate, for example the metal of plastics or picture copper or aluminium and so on;

(b) provide a metal (for example copper or aluminium) bar at least, it is molded as corrugated, thereby can be used as row's fin;

(c) thus make the plate plastic deformation form a fringe region, it can be linked to each other with similar another piece plate;

(d) before or after step (c), corrugated outermost also is connected to this on plastically deformable plate towards bar, can form the heat conducting wall that has the heat conduction fin thus;

(e) repeating step (a) and (b) (c) and (d) repeatedly are to obtain a plurality of heat conducting wall that have fin;

(f) these walls are linked to each other at least in twos with fringe region according to step (c), thereby requisite number purpose wall is parallel to each other; And

(g) with these walls in housing.

Therefore, adopt method of the present invention to make heat exchanger fast and reliablely, thereby can produce heat exchanger originally in batches with lower one-tenth with respect to prior art with lower cost.

Plastic deformation can be adopted multiple mode, can consider the performance and the type of material therefor when selecting.These modes for example can be extruding, hot forming, vacuum forming and injection moulding etc.

When using aluminium, the use of this method especially has advantage, because the state that the plastic deformation of step (c) can be cold carries out.

This method can also following mode realize, wherein makes before on plate and/or the fin in step (d) to form layer of adhesive, and when step (d), on the position of contact surface plate and fin are pressed together at least.As selection, this can carry out when heating.

It for this reason, for example can use a simple pressing element, as long as can provide necessary viscosity in extruding (also can heat simultaneously) during a period of time.Must guarantee that the formed thermal resistance of adhesive layer is in below the predetermined value.This just means that for given heat conductivility adhesive layer has only limited thickness after forming connection.

The advantage of this method is adhesive layer almost completely overlay and/or fin, therefore can prevent that they are etched.Adhesive layer just can be realized bonding and two purposes of corrosion protection simultaneously thus.

When implementing this method, adhesive layer can be the form of book diaphragm.

Particularly when using thermoplastic, when implementing this method, can make adhesive layer form a stratiform extrusion profile with the plate extrusion molding as the material of plastically deformable plate.

To be plate and/or fin made by the material that is difficult to be stained with adhesive linkage the another kind of important change form of this method, aluminium for example, and the part adhesive layer that be added on the aluminium this moment is bonded on the aluminium by one deck priming paint.

This layer priming paint can make adhesive layer bond on the aluminium well.When not having priming paint, viscosity can be not enough to some extent, thereby the reliability of heat exchanger is exerted an influence.

When this method of enforcement, can make priming paint have certain color, pattern and/or texture, it is transparent simultaneously adhesive layer to be made.Priming paint for example can be golden.The outward appearance of heat exchanger plate as smart as a new pin thus.Color, pattern and/or texture also can be used as the code of heat exchanger component, with the naked eye just can identify the classification of selected technical parameter thus.

In another embodiment, the method is characterized in that priming paint and/or coating contain silver, this adhesive layer just has antibacterial action thus.The advantage of present embodiment do not need to be any specific measure to prevent germ contamination.

According to another aspect of the present invention, the method is characterized in that the with ribbing plate of making is bonded together to alternating pairs each other with fringe region, and many groups plank that will form so before in step (g) piles up each other.Plate of finally making or wall can be identical.

The method of back one embodiment is characterised in that, forms adhesive layer earlier on plank, fringe region is pushed each other (can heat simultaneously) again, realizes bonding thus.This method can also with very simple, cost is very low and fast mode realize.

The described method in back also can further realize in the following manner, plank is arranged in the lamellar body that between the plank and both sides have an adhesive layer in advance by one and is bonded together, simultaneously will be separately fringe region toward each other, and the outer surface of preferred fin separately also toward each other, by extruding (also can heat simultaneously) they are bonded to each other together then, heating wherein for example can be to make it to realize through overfire air.

In an embodiment of heat exchanger, fin at least the second medium runner has hydrophilic porous coatings or fiber coat, it is made of for example pore type portland cement, this layer keeps moistening by priming apparatus, form the part of heat exchanger, pass through the evaporation of second medium thus, difference cooling layer, second fin, wall, main rib sheet and last main medium, the thickness of this layer should make it have enough little thermal resistance when wet state, thereby makes this heat exchanger can be used as Dewpoint cooler.

In order to obtain excellent mechanical intensity, corrosion protection ability, heat transfer property and relatively low cost, this heat exchanger is characterised in that lamellar body is a laminated product, and it comprises that the two sides all scribbles the metal internal layer of plastic outer layer.Internal layer for example can be made at the aluminium of 25 μ m magnitudes by thickness.Plastic outer layer is made by suitable plastic, and its thickness is for example on 25 μ m or littler magnitude.Under so little thickness condition, the thermal resistance of plastic outer layer can be ignored.

In another aspect of this invention, this heat exchanger is characterised in that that two lamellar bodies are converted into rectangle is corrugated, and wherein the corrugated of two lamellar bodies has the identical pitch of waves, and overlaps mutually on the directions of vertical 90 degree.

Description of drawings

With the form of giving an example embodiments of the invention are described below in conjunction with accompanying drawing.Wherein:

Fig. 1 a is the perspective view by the molded plastics lamellar body of thermoforming, and there is the heat conduction fin its both sides;

Thereby Fig. 1 b is a lamellar body turns up the state that two walls are relatively moved along two broken lines;

Fig. 1 c is the final positions of two walls when being parallel to each other fixedly;

Fig. 2 a, 2b and 2c correspond respectively to Fig. 1 a, 1b and 1c, and its width is identical, but length is longer;

Fig. 3 a is the perspective view of lamellar body, rectangular aperture is arranged so that fin passes on the zone of its median septum;

Fig. 3 b is the perspective view of heat conducting wall, and its both sides are furnished with fin, and this fin is fixed in the opening of Fig. 3 a median plate body;

Perspective view when Fig. 4 partly cuts open for heat exchanger has wherein for the sake of clarity omitted housing;

Fig. 5 a and 5b are the not perspective view of ipsilateral of Dewpoint cooler;

Fig. 6 is the perspective view of a Dewpoint cooler part;

Fig. 7 is the perspective view of another kind of heat exchanger corresponding to Fig. 4;

The perspective view that Fig. 8 cuts open for another embodiment of Fig. 3 a, 3b;

Fig. 9 is the schematic perspective view of two interlaced heat exchangers that constitute of lamellar body;

Figure 10 a is for being pressed into a template die in the schematic diagram of the pressing mold of heat exchange walls;

Figure 10 b is a schematic diagram of arranging fin on the heat exchange walls both sides;

Figure 10 c is for being furnished with the heat exchange walls of heat conduction fin on it;

Figure 10 d is that four walls that have fin stack the figure that forms heat exchanger internal structure of the present invention;

Figure 11 is another embodiment, and it bonds together heat exchange walls and fin by adhesive foil;

Figure 12 is the perspective view of fin bar practical embodiments; And

Figure 13 is the perspective view of mold walls.

The specific embodiment

Molded lamellar body shown in Figure 1, it is by very sheet shape material material such as polystyrene, PVC or the PET of book constitute.These materials processing can be become that thickness is very little for example to be the book sheet of 0.1mm level.For example adopt hot forming just can carry out the production of fast and low-cost.

Lamellar body 1 both sides have the fin that schematically shows out, and it by the main medium stream of Reference numeral 2 expressions, represents the second medium stream with Reference numeral 3 in Fig. 1.

Note, help

sheet

2,3 only to schematically show.They are to be made of the zigzag molded strip of limited length on the media flow direction in the longitudinal direction in the present embodiment.This point has no importance for the present invention.

Be formed with transition plate 4 in the lamellar body 1 to change the flow direction of corresponding fluids.This point back will further specify with reference to figure 4.

Lamellar body 1 also has a plurality of condensation outlets, and it is for leaking capitiform and having triangle middle part 5 so that draining.This water for example can be condensed water, is used as under the situation of Dewpoint cooler at heat exchanger certainly, and it also may be the excessive water that is added to second medium channel.

By step shown in Fig. 1 a, 1b and the 1c as can be seen, thus

wall

8,9 forms the state of turning up shown in Fig. 1 c along hinge lines 6 and 7 doublings.Thus obtained structure forms a member group exactly, and it combines and can form heat exchanger.This point for example also can be with reference to figure 4,5a, 6 and 7.

This heat exchanger also can be used as for example Dewpoint cooler.As mentioned above, the heat exchange surface in second medium runner this moment must form and be interrupted current effectively.This just means that fin 3 must have hydrophilic coating, and this coating must have open porous or fibre structure simultaneously, thereby water or other volatile liquid can be distributed apace by capillarity.Therefore the mode of current is discussed not within the scope of the present invention no longer in detail.Fig. 5 a has symbolically expressed this current.

In the process of producing, earlier fin is arranged, again lamellar body 1 shown in Fig. 1 a is handled, the outer surface of fin to be drenched at least, the mortar of powdery sprays on the fin with atomizing type then.The thickness of thus obtained cellular portland cement is on the magnitude of 50um.Hydrophily water proof coating is produced in control thereby this technology can be carried out precision.Fin 2 in the sprue does not have this coating, because can not occur evaporation in the sprue.

Shown in Fig. 1 b, the free margins 10 of

wall portion

8,9 is close toward each other, and shown in Fig. 1 c, for example they are connected with each other by splicing, welding etc.Obviously, just form the main medium runner of a sealing thus.In order to seal second medium runner at fin 3 places, the structure that must add other particularly sealing device is worked with housing.

Fig. 2 a, 2b are identical with the structure of Fig. 1 a, 1b and 1c with structure shown in the 2c, and just the length that makes progress in MEDIA FLOW is longer.Notice that the MEDIA FLOW here is to the setting-out direction that is meant fin 3.Sheet body and function Reference numeral 11 expressions among Fig. 2.

Lamellar body shown in Fig. 3 a 21 is the overall structure of Fig. 1 median plate body 1.Do not have

fin

2,3 on the lamellar body 21 here, it has two openings 22,23.Fin 24 is contained in this opening and by for example welding or soldering and is arranged on the heat conducting wall 25.Fin can be become by for example copper with heat conducting wall.Fin 26 is arranged on the opposite side of wall equally.These fins are contained in respectively in opening 22 and 23.Heat conducting wall 25 for example is bonded on the plate 21 by adhesive seal.The last structure that is obtained is externally identical with Fig. 1 a on the structure.Its different plate or walls 25 of being with Fig. 1 a are extensions below lamellar body 1.Certainly, must consider to make wall portion 25 in hinge lines 6 bending here.

In addition, in Fig. 3 b, just for the sake of clarity, shown the outline line of fin 26.Obviously, these outline lines be can't see in perspective view.

Figure 4 shows that the internal structure 31 of Dewpoint cooler when having omitted that fin has removed housing or shell.Be furnished with a plurality of unit 32 in the base 33, i.e. unit among Fig. 1 c.As mentioned above, water can through export 34 and base 33 on opening 35 drain.

Dewpoint cooler 41 shown in Fig. 5 a and the 5b has two unit 42,43.Shown in Fig. 5 b, main MEDIA FLOW 44 enters from a side, and wherein a part of main MEDIA FLOW 45 flows out from opposite side.Another part master MEDIA FLOW 46 turns around to flow through band water fin 47.Thus, humidification second air stream 48 upwards leave unit 41 with regard to diversed plate 49 bafflings from the top.

Figure 6 shows that disc-shaped base 51, be furnished with a plurality of unit 52 on it.To use deflector 53 equally in the present embodiment.Fin does not draw among the figure.Opening 54 between the flute leads to tries to get to the heart of a matter so that water can be drained through exporting 55.

Structure shown in Figure 7 is relevant with Fig. 4.The different discharge structure of unit 61 molded formation wherein.

Two unit 71 shown in Figure 8 are based on the principle of Fig. 3 a and 3b.The both sides of copper coin or Copper Foil 72 carry fin, and these fins are arranged in

piece

73,74,75.A side of can't see among the figure is furnished with same fin.These fin pieces are by in the

opening

76,77 and 78 that is installed to shown in the arrow 176 on the prefabricated lamellar body 79.Similar with structure shown in Fig. 1 c, its wall is folded in half into the state that is parallel to each other in the hinge area on top, afterwards free margins 10 is bonded together mutually.Be with the different of structure shown in Figure 1, present embodiment has only been used a hinge lines 80, and this hinge lines is a groove, and its both sides are rigidity substantially, and because the

interactional diapire

83,84 of corresponding formation, make the final distance of

wall

81,82 corresponding to selected distance.

This distance for example can be the distance that fin is pressed against a time-out mutually.Utilize a suitable extrusion structure, just can make unit 71 (can be plural unit 71) become one and be the rigidity chunk substantially.Like this, fin just provides main effect for the mechanical strength of the final heat exchanger that forms.

Figure 9 shows that another embodiment of heat exchanger of the present invention.Heat exchanger 90 includes two lamellar bodies 91,92, and it is converted into the square wave shape wave with uniform distances or wavelength.Lamellar body 91, the 92 longitudinally direction of 90 degree overlaps mutually.Being used for sending into the manifold of discharging the main MEDIA FLOW and second MEDIA FLOW saves in the diagram.Heat exchanger 90 includes fin 93.

As shown in Figure 3, in the embodiment of Fig. 9, the best each other opening in lamellar body 91,92 of fin 93 is by means of for example heat conduction support plate 94 heat exchange contact in the heat exchanger 90.This has just been avoided the uneven thermal resistance that produces in position between two lamellar bodies 91,92.At this moment, thermo-contact as much as possible between fin 93 and the support plate 94 for example waits by means of heat-conducting glue (for example very pressure-sensitive the or heat-sensitive glue of book), welding, soldering or mechanical connection and realizes thermo-contact.

Figure 10 a is depicted as an open mold, and it comprises part of the lower die 101 and part of the upper die 102, and both correspond to each other, thereby and can by shown in the arrow 103 near causing aluminium sheet 104 plasticity cold deformations, aluminium sheet 104 two sides wherein all scribble the temperature-sensitive pressure-sensitive adhesive layer.When using aluminium sheet, adopt the sticky agent of PVC/ polypropylene acidic group proper.Its thickness is approximately 3 microns, and preferably the PVC priming paint as the heat-sealing lacquer with about 2 micron thickness uses.

Figure 10 b is depicted as that fin bar 106,107 is arranged in the both sides of molded heat exchange walls 105 of such formation and the direction of pressing arrow 108 and 109 is respectively pressed thereon.Notice that the lower surface 120 of fin 107 and the upper surface 110 of fin 106 preferably have the temperature-sensitive pressure-sensitive adhesive layer, with also coating this glue-line on the model 104.As selection, can select higher fusion temperature, thereby prevent that fin from unclamping in the heat seal process of plate 104.

Have

fin bar

106 and 107 shown in Figure 10 c on the wall 105.

Figure 10 d is shown with a plurality of identical heat exchange walls that have

fin

106 and 107 105 and is connected with each other and forms the situation of heat exchanger internal structure, afterwards this internal structure is arranged in the suitable housing with entrance and exit so that main medium and the turnover of second medium, it also has corresponding manifold, thereby described inlet outlet correctly is connected on the different passages of heat exchange unit 111 shown in Figure 10 d.In Figure 10 d, be also noted that two groups of fins 107 are how to support each other and form and strengthen structure.One paillon foil 121 can be arranged between the fin 107 among Figure 10 d, thereby improve stability of structure.

Figure 11 shows that another embodiment, wherein there is a viscosity paillon foil 112 to be arranged between the wall of making that has fin, then fringe region 113 and paillon foil 112 are therebetween forced together along arrow 114 directions, simultaneously the direction of the paillon foil between fin 107 and the fin 112 by arrow 115 forced together, tightly link together by viscosity paillon foil 112 between the wall 105 thus, thereby make formed structure have very high mechanical properties, thereby can sustain the more heat exchange medium of high pressure.Make hot-air flow through fin 107 occupied spaces viscosity paillon foil 112 is melted under certain pressure, just can in the short time, realize the required adhesive effect of required bating effect and cooling back thus.Viscosity paillon foil 112 can be made by plastics, and these plastics are lower than the softening point and the fusing point of heat-sealing bonding agent on the fin.

Although fluid passage shown in Figure 10 a-11 is to be connected to form by identical two laminated portions.But notice that the mode shown in also available Fig. 1-3 realizes that individual course stampings (laminated product that has fin as the two sides) fold formed structure.

Figure 12 has at length showed the fin bar 107 of front schematic presentation, and this fin bar is for example made by copper or aluminium.This can be a laminated product, its bottom by copper or aluminium, is coated with priming paint thereon and the corrosion protection adhesive linkage that is coated with thereon constitutes, and it can be connected to fin bar 107 on the wall 105 by hot pressing.The upper surface of this laminated product also has water layer 204.

Water layer 204 is made by fiber non-woven material.Although what say here is the water layer, obviously this layer is actually the liquid storage releasing layer.Layer 204 has schematically been showed a very open structure, just can be clear that metal level by the space between layer 204 fiber thus.The material that forms water layer 204 for example can be polyester/viscose of 20g/m2, and by 50/50 mixing, it can obtain from the Lantor B.V. of Holland; Also can be the polyamide that scribbles the 30g/m2 of polyester fiber, it can obtain from the Colbond N.V. of Holland, and its title is ColbackTM.Also can adopt other material with similar performance, this comprises synthetic and natural fiber such as wool.In the case of necessary, thus also can apply or handle and make it have antibiotic or fungicidal properties the water layer.

Water layer 204 can bond on the metal level in laminated product 1 whole zone.When aluminium was used with above-mentioned Lantor fiber, we found that the bi-component polyurethane adhesive of 2 micron thickness has extraordinary effect.Such book layer can be ignored to the influence of conducting heat.Certainly also can adopt other water layer such as above-mentioned portland cement.

In Figure 12, this comprises a plurality of independent fins 216, and each fin 216 all has long trough opening 218, these opening penetrated bed stampings (opening on first fin only is shown among the figure).Opening 218 is arranged in groups.Be used for for first group 220 fluid is imported the surface, fluid derived surperficial for second group 222.Some air that flow through fin along the direction of arrow A can flow through laminated product and second surface below flowing to thus.Can be along arrow B direction flow air through second group of opening to outflow.Thus, air can be crossed first surface by cross-current, thereby receives the moisture that the water layer is evaporated, and then it directly receives heat energy rising temperature at second surface.

Except water conservancy diversion between the surface of fin 216, opening 218 can also be used for destroying the boundary layer that forms when air flows through the surface.Also the structure that can arrange other is destroyed the boundary layer, uses or substitute fully opening 218 with opening 218.In addition, although the fin among Figure 12 is straight, but the fin of also production shaped form or zigzag.We believe that this fin shape more helps destroying along the mobile formed boundary layer of fin, all can form once turbulent flow again because fin changes direction at every turn.This fin can be various section shapes, and this comprises square, trapezoidal, rectangle, small bell shape and the sinusoidal waveform of fluctuating.Note, at the bottom of the fin or bottom land 208 be preferably flat as much as possible and have sharp keen corner, thereby increase the heat transfer area of itself and plate 105.

Except opening 218, fin 216 also has leads bridge 224.These are led bridge 224 and make form of cut or cuts, and it passes laminated product on the whole height of fin 216.These lead bridge 224 be used for preventing heat along air-flow direction along the fin transmission.

Fin bar 107 is preferably made with the wrinkling technology of standard.The suitable ready laminated product of one volume width is sent into a pair of corrugation rolls, and this corrugation rolls once just can form fin 216, opening 218 and heat bridge 224.The product of Huo Deing is cut into sizeable fin bar 107 then, so that further processing.

The heat exchange walls 116 that last Figure 13 shows is formed by laminated product of the present invention, and short two has more shallow reinforced bulkhead 117 relatively, and in addition, crimp 118 has end flanges 119, and this crimp 118 can be used as deflector.Note, needn't use the slick and sly like that as shown in Figure 1a guide plate of example as a rule.Media flow does not produce bad loss as long as stablize.

The heat exchange walls 116 of Figure 13 is a symmetry.This point is not necessary.

Although the top the preferred embodiments of the present invention that are exemplified as also comprise other version within the scope of the invention, this scope is limited by claims.

Claims

1. heat exchange component, it comprises the deformable layer stampings that are made of metal level and hot sealing layer, described laminated product all is provided with a plurality of fins that are bellows-shaped with a series of grooves on two surface, described fin is connected groove under heat and pressure, and form the heat conduction with described laminated product, to increase its effective surface area, this laminated product self seal under heat and pressure is sealed together or with another laminated product, thereby for heat exchange medium forms a fluid passage, described fluid passage all has fin at inner surface and outer surface.

2. heat exchange component as claimed in claim 1, wherein said heat exchange component also comprise a water layer that is arranged on the described fin.

3. heat exchange component as claimed in claim 1, wherein said metal level comprises the aluminium of soft annealing.

4. heat exchange component as claimed in claim 1, wherein metal layer thickness is between 25 to 120 microns.

5. heat exchange component as claimed in claim 1, wherein metal layer thickness is 70 microns.

6. heat exchange component as claimed in claim 1, wherein said hot sealing layer extends with metal level.

7. heat exchange component as claimed in claim 1, the two sides of wherein said metal level all has hot sealing layer.

8. heat exchange component as claimed in claim 2 wherein only has the water layer on a surface of described fin.

9. heat exchange component as claimed in claim 1, fin is wherein made by the described laminated product of one of claim 1 to 8.

10. heat exchange component as claimed in claim 1, fluid passage wherein comprise the overall flat long pipeline of rectangular cross section that is.

11. heat exchange component as claimed in claim 10, wherein said pipeline comprise that one has first laminated portion of side, this side is folded together and seals up, thereby forms a slit.

12. heat exchange component as claimed in claim 10, wherein said pipeline comprises first and second laminated portions, and each laminated portion all has side, and first and second laminated portions seal each other along its side separately.

13. a method of making heat exchange component, it comprises:

The first metal layer stampings of plastically deformable are provided;

The second layer stampings of the plastically deformable with first and second surfaces are provided;

Ground floor stampings plastic deformation formation had the bellows-shaped of a series of grooves;

The ground floor stampings are divided into a plurality of parts;

Both link to each other with first and second surfaces of a plurality of parts of ground floor stampings and second layer stampings at the series of recesses place, thereby are formed on the heat conductive wall that both sides all have the heat conduction fin; And

Second layer stampings are sealed or second layer stampings and another similar laminated product are sealed, thereby form a fluid passage,

Wherein at least the first or second layer stampings comprise a hot sealing layer, and first and second laminated products are connected with each other by heat-sealing under first temperature.

14. method as claimed in claim 13, wherein second layer stampings comprise a hot sealing layer, and second layer stampings under second temperature that is lower than first temperature by heat-sealing with self seal, perhaps seal with another similar laminated product.

15. method as claimed in claim 13, wherein the ground floor stampings comprise first and second surfaces, and first surface has the water layer, and second surface links to each other with second layer stampings.

16. method as claimed in claim 13 also is included in the ground floor stampings and is connected to second layer stampings form opening before on the ground floor stampings step.