CN100370560C - Dielectric Nonlinear Capacitor Ceramic Material and Its Fabrication Process - Google Patents
Dielectric Nonlinear Capacitor Ceramic Material and Its Fabrication Process Download PDFInfo
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- 229910052712 strontium Inorganic materials 0.000 claims abstract description 7
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 claims abstract description 7
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Abstract
本发明公开了一种反铁电陶瓷电容器材料及其制备工艺。采用化合价为正四价的锡元素部分取代锆钛酸铅化合物Pb(Zr,Ti)O3中正四价的锆元素,用正三价的镧元素部分取代Pb(Zr,Ti)O3中的二价铅元素,形成具有铅空位的多组分固溶体。电荷和化合价平衡的化学组成式为(Pb1-3z/2Laz)[(Zr1-ySny)1-xTix]O3,其中x的变化量在0.06-0.20之间,y的变化量在0.20-0.40之间,z的变化量在0.02-0.08之间;或添加正二价的锶或钡元素部分取代Pb(Zr,Ti)O3中的二价铅元素,化学组成式为[(Pb1-wBw)1-3z/2Laz][(Zr1-ySny)1-xTix]O3,其中B代表正二价的锶或钡元素,w的变化量在0.02-0.12之间。其制备方法采用常规的电子陶瓷制备工艺。本发明的材料制备的反铁电陶瓷电容器是一种非线性电容器,具有高储能密度和高输出功率的特点,可以用于电容器的小型化和高功率电脉冲放电电容器。
The invention discloses an antiferroelectric ceramic capacitor material and a preparation process thereof. Partially replace the tetravalent zirconium element in the lead zirconate titanate compound Pb(Zr, Ti) O3 with positive tetravalent tin element, and partially replace the divalent element in Pb(Zr, Ti) O3 with positive trivalent lanthanum element lead element, forming a multi-component solid solution with lead vacancies. The chemical composition formula of charge and valence balance is (Pb 1-3z/2 La z )[(Zr 1-y Sn y ) 1-x Ti x ]O 3 , where the variation of x is between 0.06-0.20, and y The change of z is between 0.20-0.40, and the change of z is between 0.02-0.08; or adding positive divalent strontium or barium elements to partially replace the divalent lead elements in Pb(Zr, Ti)O 3 , the chemical composition formula It is [(Pb 1-w B w ) 1-3z/2 La z ][(Zr 1-y Sn y ) 1-x Ti x ]O 3 , where B represents positive divalent strontium or barium element, the change of w The amount is between 0.02-0.12. The preparation method adopts the conventional electronic ceramic preparation technology. The antiferroelectric ceramic capacitor prepared by the material of the invention is a nonlinear capacitor, has the characteristics of high energy storage density and high output power, and can be used for miniaturization of capacitors and high-power electric pulse discharge capacitors.
Description
技术领域technical field
本发明属于用于电能量存储和释放的材料和元器件技术领域。特别涉及用于制作介电非线性电容器的陶瓷材料及其制作工艺。The invention belongs to the technical field of materials and components for electric energy storage and release. In particular, it relates to the ceramic material and its manufacturing process for making dielectric nonlinear capacitors.
背景技术Background technique
电容器是一种用于电能量存储和释放的元器件,广泛地用于电子和电力仪器中。储能密度(单位体积中存储的电能量)是电容器的一个重要性能指标,电容器的储能密度越高,储存和释放电能量的能力就越大。随着电子和电力设备向高效、小型化的发展,工业界对具有高储能密度和高输出电功率的电容器有着迫切需求。目前用于制作电容器的材料主要地采用有机和无机电介质材料,利用电介质材料的电极化特性达到电能量的储存和释放。对于电介质电容器而言,电介质材料的介电系数越高电容器的储能密度就越高。用于制作电容器的传统电介质材料存在的问题有:(1)对于线性电介质材料,其介电系数通常都比较小,需要通过施加很高的电场强度来提高其储能密度,这对材料的耐电击穿强度以及电绝缘保护提出很高的要求;(2)对于具有高介电系数的铁电材料,在低场强条件下虽然其介电系数比较高,但是在高场强情况其介电系数会大幅度的下降,并且高介电系数的铁电陶瓷通常耐电击穿强度比较低。由于上述问题限制了电容器储能密度的提高,通常的电容器储能密度在0.2-0.4焦耳/立方厘米范围。研究新型电容器材料以提高其储能密度和输出功率具有重要科学技术意义。A capacitor is a component used to store and release electrical energy and is widely used in electronics and power instruments. Energy storage density (electrical energy stored per unit volume) is an important performance indicator of a capacitor. The higher the energy storage density of a capacitor, the greater its ability to store and release electrical energy. With the development of high efficiency and miniaturization of electronic and electric equipment, the industry has an urgent need for capacitors with high energy storage density and high output electric power. At present, the materials used to make capacitors are mainly organic and inorganic dielectric materials, and the electric polarization characteristics of the dielectric materials are used to store and release electric energy. For dielectric capacitors, the higher the dielectric coefficient of the dielectric material, the higher the energy storage density of the capacitor. The problems of traditional dielectric materials used to make capacitors are as follows: (1) For linear dielectric materials, their dielectric coefficients are usually relatively small, and it is necessary to increase their energy storage density by applying a high electric field strength, which affects the durability of the material. (2) For ferroelectric materials with high dielectric coefficient, although its dielectric coefficient is relatively high under low field strength conditions, its dielectric coefficient is high under high field strength conditions. The electrical coefficient will be greatly reduced, and ferroelectric ceramics with high dielectric constant usually have lower electrical breakdown strength. Due to the above problems, the improvement of the energy storage density of the capacitor is limited, and the energy storage density of the usual capacitor is in the range of 0.2-0.4 joules/cubic centimeter. It is of great scientific and technological significance to study new capacitor materials to improve their energy storage density and output power.
反铁电材料在足够高的电场强度作用下可以从反铁电相转变成铁电相,在这个过程中材料吸收电能量;当外加电场撤除时亚稳态的铁电相会自发地恢复成反铁电相,在这个过程中把所储存的电能量释放出来。反铁电材料的这种电场诱导相变特性可以用于电能量的存储和释放。关于反铁电材料应用于电容器的研究在国内外都有一些文献报道。在1990年代末期,美国圣地亚国家实验室开展了反铁电陶瓷作为电雷管起爆电容器的评估性研究,美国宾西法尼亚大学材料研究所开展了反铁电薄膜的放电特性研究。这些工作探索了反铁电材料在高储能和高功率电容器应用的可行性,并且对用于电容器的反铁电材料性能提出了一些指导性的建议。低钛组分的锆钛酸铅化合物Pb(Zr1-xTix)O3(x<0.05)是一种常用的反铁电陶瓷材料,并且已经被用于爆电换能电源的研制。但是锆钛酸铅反铁电陶瓷存在着反铁电-铁电相变温度范围狭窄、电滞宽、应变量大等问题,难以达到电容器材料的要求。Antiferroelectric materials can transform from antiferroelectric phase to ferroelectric phase under the action of sufficiently high electric field strength. During this process, the material absorbs electric energy; when the applied electric field is removed, the metastable ferroelectric phase will spontaneously return to The antiferroelectric phase releases the stored electrical energy in the process. This electric field-induced phase transition property of antiferroelectric materials can be used for the storage and release of electrical energy. There are some reports on the application of antiferroelectric materials in capacitors at home and abroad. In the late 1990s, the Sandia National Laboratory in the United States carried out an evaluation study on antiferroelectric ceramics as an electric detonator initiation capacitor, and the Institute of Materials Research at the University of Pennsylvania in the United States carried out research on the discharge characteristics of antiferroelectric films. These works explore the feasibility of antiferroelectric materials in high energy storage and high power capacitor applications, and put forward some guiding suggestions on the performance of antiferroelectric materials for capacitors. The low-titanium lead zirconate titanate compound Pb(Zr 1-x Ti x )O 3 (x<0.05) is a commonly used antiferroelectric ceramic material and has been used in the development of explosive energy conversion power supplies. However, lead zirconate titanate antiferroelectric ceramics have problems such as narrow antiferroelectric-ferroelectric phase transition temperature range, wide electric hysteresis, and large strain, which are difficult to meet the requirements of capacitor materials.
在科技部重大基础研究项目973材料领域“信息功能陶瓷若干基础问题研究”和总装备部武器装备预研基金项目“反铁电相变陶瓷的微观结构设计”的支持下,西安交通大学电子材料与器件研究所系统地研究了改性锆钛酸铅反铁电材料的场致(电场、温度和压力等)诱导相变和强电场条件下的介电非线性特性及其制作工艺,优化出具备工作温度范围宽、介电损耗小、使用寿命长、在工作电压范围介电系数大幅度提高的反铁电陶瓷材料及其制作工艺,用于制作高储能密度和高输出功率电容器。Under the support of the Ministry of Science and Technology's major basic research project 973 in the field of materials "Research on Some Basic Issues of Information Functional Ceramics" and the General Armament Department's Weapons and Equipment Pre-research Fund Project "Microstructure Design of Antiferroelectric Phase Change Ceramics", Xi'an Jiaotong University Electronic Materials The Institute of Devices and Devices systematically studied the field-induced (electric field, temperature and pressure, etc.) induced phase transition of modified lead zirconate titanate antiferroelectric materials and the dielectric nonlinear characteristics and fabrication process under strong electric field conditions, and optimized the Antiferroelectric ceramic materials with wide operating temperature range, small dielectric loss, long service life, and greatly improved dielectric coefficient in the operating voltage range and their manufacturing processes are used to make capacitors with high energy storage density and high output power.
发明内容Contents of the invention
本发明的目的是提供一种具有高储能密度和高输出功率电容器的反铁电陶瓷材料及其制作工艺,使电容器能够在比较宽的电压和温度范围使用,具有比较长的循环使用次数。The purpose of the present invention is to provide an antiferroelectric ceramic material with high energy storage density and high output power capacitor and its manufacturing process, so that the capacitor can be used in a relatively wide range of voltage and temperature, and has a relatively long cycle times.
本发明的构思是利用反铁电材料的电场诱导反铁电-铁电相变特性,通过充电电压使初始态的反铁电相转变成极化强度取向一致的铁电相贮存电极化能量,在放电时使亚稳定的铁电相自发地恢复成无宏观极化强度的反铁电相释放出电极化能量,达到储存和释放电能量的目的。利用反铁电材料在反铁电-铁电转换电场附近介电系数随电场强度急剧改变的介电非线性特性来提高储能密度和输出功率。The idea of the present invention is to use the electric field-induced antiferroelectric-ferroelectric phase transition characteristics of the antiferroelectric material to transform the initial antiferroelectric phase into a ferroelectric phase with the same polarization orientation through the charging voltage to store the electric polarization energy. During discharge, the metastable ferroelectric phase spontaneously recovers into an antiferroelectric phase without macroscopic polarization strength to release electric polarization energy, so as to achieve the purpose of storing and releasing electric energy. The dielectric nonlinear characteristics of the antiferroelectric material in which the permittivity changes sharply with the electric field intensity near the antiferroelectric-ferroelectric conversion electric field are used to improve the energy storage density and output power.
本发明的反铁电电容器陶瓷材料特征在于:用微量化学元素部分取代锆钛酸铅化合物Pb(Zr,Ti)O3中的化学元素,通过调节化学成分和配比来优化材料的场致(电场、温度、压力)诱导相变性能和提高陶瓷的致密度。The antiferroelectric capacitor ceramic material of the present invention is characterized in that: the chemical elements in the lead zirconate titanate compound Pb(Zr, Ti) O are partially replaced with trace chemical elements, and the field-induced ( Electric field, temperature, pressure) induce phase transition properties and improve the density of ceramics.
1.用化合价为正四价的锡元素部分取代锆钛酸铅化合物Pb(Zr,Ti)O3中正四价的锆元素,用正三价的镧元素部分取代Pb(Zr,Ti)O3中的正二价铅元素,形成具有铅空位的多组分反铁电固溶体。根据电荷和化合价平衡要求,固溶体的化学组成式是(Pb1-3z/2Laz)[(Zr1-ySny)1-xTix]O3,其中x的变化量在0.06-0.20之间,y的变化量在0.20-0.40之间,z的变化量在0.02-0.08之间;1. Partially replace the positive tetravalent zirconium element in the lead zirconate titanate compound Pb(Zr, Ti) O3 with the positive tetravalent tin element, and partially replace the positive trivalent lanthanum element in the Pb(Zr, Ti) O3 Positive divalent lead element, forming a multi-component antiferroelectric solid solution with lead vacancies. According to the charge and valence balance requirements, the chemical composition formula of the solid solution is (Pb 1-3z/2 La z )[(Zr 1-y Sn y ) 1-x Ti x ]O 3 , where the variation of x is between 0.06-0.20 Between, the variation of y is between 0.20-0.40, and the variation of z is between 0.02-0.08;
2.用化合价为正二价化学元素如锶或钡元素取代(Pb1-3z/2Laz)[(Zr1-ySny)1-xTix]O3中的正二价铅元素,其电荷和化合价平衡的化学组成式是[(Pb1-wBw)1-3z/2Laz][(Zr1-ySny)1-xTix]O3。2. Replace the positive divalent lead element in (Pb 1-3z/2 La z )[(Zr 1-y Sn y ) 1-x Ti x ]O 3 with a positive divalent chemical element such as strontium or barium, which The chemical composition formula of charge and valence balance is [(Pb 1-w B w ) 1-3z/2 La z ][(Zr 1-y Sn y ) 1-x Ti x ]O 3 .
(1)当B取Sr元素时,化学式写作[(Pb1-wSrw)1-3z/2Laz][(Zr1-ySny)1-xTix]O3,其中x的变化量在0.04-0.18之间,y的变化量在0.20-0.40之间,z的变化量在0.02-0.10之间,w的变化量在0.02-0.06之间;(1) When B takes Sr element, the chemical formula is written as [(Pb 1-w Sr w ) 1-3z/2 La z ][(Zr 1-y Sn y ) 1-x Ti x ]O 3 , where x is The variation is between 0.04-0.18, the variation of y is between 0.20-0.40, the variation of z is between 0.02-0.10, and the variation of w is between 0.02-0.06;
(2)当B取Ba元素时,化学式写作[(Pb1-wBaw)1-3z/2Laz][(Zr1-ySny)1-xTix]O3,其中x的变化量在0.04-0.18之间,y的变化量在0.20-0.40之间,z的变化量在0.02-0.10之间,w的变化量在0.02-0.12之间;(2) When B takes Ba element, the chemical formula is written as [(Pb 1-w Ba w ) 1-3z/2 La z ][(Zr 1-y Sn y ) 1-x Ti x ]O 3 , where x is The variation is between 0.04-0.18, the variation of y is between 0.20-0.40, the variation of z is between 0.02-0.10, and the variation of w is between 0.02-0.12;
3.材料中还可以添加助烧的微量化学元素,其固溶体的化学组成式写作(Pb1-3z/2Laz)[(Zr1-ySny)1-xTix]O3+C,其中C代表铋、镍或铜元素,C元素的摩尔原子变化量在1%-2%。3. Trace chemical elements for burning can also be added to the material, and the chemical composition formula of its solid solution is written as (Pb 1-3z/2 La z )[(Zr 1-y Sn y ) 1-x Ti x ]O 3 +C , wherein C represents bismuth, nickel or copper element, and the molar atomic variation of C element is between 1% and 2%.
实现上述三类反铁电陶瓷材料制备的工艺,其特征在于:采用常规的电子陶瓷制备方法,包括球磨、预烧、烧结、制作金属电极、老练等工艺条件进行优化的工序:The process for realizing the preparation of the above three types of antiferroelectric ceramic materials is characterized in that: using conventional electronic ceramic preparation methods, including ball milling, pre-sintering, sintering, making metal electrodes, aging and other process conditions to optimize the process:
1.对包含有上述元素的氧化物原料或其它化合物原料做烘干处理后,按照上述材料配方准确称重;1. After drying the oxide raw materials or other compound raw materials containing the above elements, weigh them accurately according to the above material formula;
2.在球磨工序中,使原料混合均匀、颗粒度在400纳米左右;2. In the ball milling process, the raw materials are mixed evenly and the particle size is about 400 nanometers;
3.预烧工序中,把粉体压制成块体放置在氧化铝坩埚中密封加热到750-860℃保温1-2小时,使机械混合的原料发生化学合成反应形成钙钛矿晶体相;3. In the pre-firing process, the powder is pressed into a block and placed in an alumina crucible, sealed and heated to 750-860°C for 1-2 hours, so that the mechanically mixed raw materials undergo a chemical synthesis reaction to form a perovskite crystal phase;
4.在烧结工序中,坯体放置在氧化铝坩埚中密封加热到1100-1300℃保温2-3小时,陶瓷在富铅和富氧的气氛中烧结,并且冷却速度缓慢;4. In the sintering process, the green body is placed in an alumina crucible, sealed and heated to 1100-1300°C for 2-3 hours, and the ceramics are sintered in an atmosphere rich in lead and oxygen, and the cooling rate is slow;
5.在老练工序中,对得到的反铁电陶瓷进行切割、抛光、清洗后制作导电性能优良的金属电极,然后做老练处理。老练处理的方法是:在室温环境中,在陶瓷正负电极面之间施加一个电场强度为反铁电陶瓷正向转换电场强度1.5倍的交变电压反复循环5-10次。5. In the aging process, cut, polish and clean the obtained antiferroelectric ceramics to make metal electrodes with excellent electrical conductivity, and then do aging treatment. The aging treatment method is: in room temperature environment, apply an alternating voltage whose electric field strength is 1.5 times of the forward conversion electric field strength of the antiferroelectric ceramic between the positive and negative electrode surfaces of the ceramic and cycle repeatedly for 5-10 times.
使用时,在陶瓷上、下电极面连接金属导线,封装后制作成反铁电陶瓷电容器。采用多片陶瓷叠加、各层间电极面做电路串联或并联的方法做成多层电容器使用。电容器的工作电压和温度范围以及介电系数通过调节材料的化学组成来改变。When in use, metal wires are connected to the ceramic upper and lower electrode surfaces, and after packaging, it is made into an antiferroelectric ceramic capacitor. Multi-layer capacitors are made by stacking multiple pieces of ceramics and connecting the electrode surfaces between layers in series or in parallel. The operating voltage and temperature range of the capacitor as well as the dielectric constant are changed by adjusting the chemical composition of the material.
附图说明Description of drawings
图1是本发明反铁电材料单位电极面积电荷量随外加电场强度E变化关系示意图。Fig. 1 is the amount of charge per unit electrode area of the antiferroelectric material of the present invention Schematic diagram of the relationship with the applied electric field intensity E.
图2是本发明反铁电陶瓷材料储存和释放电能量的示意图。Fig. 2 is a schematic diagram of storing and releasing electric energy by the antiferroelectric ceramic material of the present invention.
图3是本发明制备的反铁电电容器陶瓷材料的微分介电系数随电场强度变化曲线。Fig. 3 is the variation curve of the differential permittivity of the antiferroelectric capacitor ceramic material prepared by the present invention with the electric field intensity.
图4是本发明制备的反铁电电容器陶瓷材料极化强度随电场强度变化曲线。Fig. 4 is the variation curve of the polarization intensity of the antiferroelectric capacitor ceramic material prepared by the present invention with the electric field intensity.
图5是本发明制作的反铁电陶瓷电容器在电容、电感、电阻串联电路中的放电曲线。Fig. 5 is the discharge curve of the antiferroelectric ceramic capacitor produced by the present invention in a series circuit of capacitance, inductance and resistance.
图6是本发明制备的反铁电陶瓷电容器作为稳压器消除电脉冲前沿上冲峰。Fig. 6 shows that the antiferroelectric ceramic capacitor prepared by the present invention is used as a voltage stabilizer to eliminate the peak of the front edge of the electric pulse.
其中:in:
图1中,横坐标为外加电场强度E,纵坐标为陶瓷单位电极面积上的电荷量。该图说明在足够大的外加电场作用下反铁电相转变成亚稳态的铁电相,电荷量迅速增大;在外加电场撤除时铁电相恢复成反铁电相,电荷量迅速减小到零。这里的EF是使反铁电相转变成铁电相所需要的电场强度阈值,EB是阻止铁电相恢复成反铁电相的电场强度阈值。In Figure 1, the abscissa is the applied electric field strength E, and the ordinate is the amount of charge on the ceramic unit electrode area . The figure shows that under the action of a sufficiently large external electric field, the antiferroelectric phase transforms into a metastable ferroelectric phase, and the charge increases rapidly; when the external electric field is removed, the ferroelectric phase returns to the antiferroelectric phase, and the charge decreases rapidly Small to zero. Here, EF is the electric field strength threshold required to transform the antiferroelectric phase into a ferroelectric phase, and E B is the electric field strength threshold to prevent the ferroelectric phase from returning to the antiferroelectric phase.
图2中,横坐标为外加电场强度E,纵坐标为陶瓷单位电极面积上的电荷量。根据单位体积的贮能量计算公式
图3中,横坐标为外加电场强度E,纵坐标为陶瓷的微分相对介电系数
图4中,横坐标为外加电场强度E,纵坐标为陶瓷的极化强度P。该图说明本发明反铁电电容器陶瓷在电场强度大于正向转换电场后极化强度急剧增大,对应地储能量增大。当电场强度小于反向转换电场强度后极化强度迅速减小,对应地释放出电能量。In Fig. 4, the abscissa is the applied electric field strength E, and the ordinate is the polarization P of the ceramic. This figure shows that the polarization intensity of the antiferroelectric capacitor ceramics of the present invention increases sharply after the electric field strength is greater than the forward switching electric field, and correspondingly the stored energy increases. When the electric field intensity is lower than the reverse conversion electric field intensity, the polarization intensity decreases rapidly, and electric energy is released correspondingly.
图5和图6是本发明反铁电陶瓷作为高储能电容器在电阻、电容和电感负载中的放电曲线和作为脉冲电压调节器的应用实例。Fig. 5 and Fig. 6 are the discharge curves of the antiferroelectric ceramic of the present invention as a high energy storage capacitor in resistance, capacitance and inductance loads and an application example as a pulse voltage regulator.
以下结合附图和发明人给出的实施例对本发明作进一步的详细说明,需要说明的是,下面给出的是本发明较优的例子,本发明并不局限于这些实施例,主要在本发明的配方范围,均可以达到本发明的目的。Below in conjunction with accompanying drawing and the embodiment that inventor provides, the present invention is described in further detail. The formula scope of invention, all can reach object of the present invention.
具体实施方式Detailed ways
实施例1:本发明反铁电陶瓷极化强度随外加电压变化的非线性关系Embodiment 1: Nonlinear relationship of polarization intensity of antiferroelectric ceramics of the present invention as a function of applied voltage
用化合价为正三价的镧部分取代锆钛酸铅化合物中的正二价铅元素,用正四价的锡元素部分取代锆钛酸铅化合物中的正四价锆元素成为镧改性的锆锡钛酸铅固溶体,得到本发明反铁电陶瓷电容器的化学组成表达式为(Pb0.925La0.05)[(Zr0.70Sn0.30)0.85Ti0.15]O3。采用含有上述元素的氧化物PbO、ZrO2、SnO2、TiO2、La2O3按元素摩尔比例称量混合后,经过球磨、预烧、二次球磨、造粒、压坯、排塑、烧结、退火工序制成大块反铁电陶瓷。其中:在球磨工序中把原料磨细达到平均颗粒度约400纳米;在预烧工序中,把经过研磨后的粉料压制成厚度为15mm、直径为50mm的坯体放入氧化铝坩埚中在电炉中加热预烧。预烧程序是,升温速率为60分钟/小时加热到850℃,在850℃保温2小时后随炉自然冷却到室温。在预烧加热中氧化铝坩埚要加盖密封防止坯体中的PbO散发,预烧后的坯体要通过化学合成反应形成钙钛矿晶体相;在陶瓷烧结工序中,烧结程序是升温速率为120分钟/小时加热到1280℃,在1280℃保温3小时后随炉自然冷却到室温。在陶瓷烧结中采用双层氧化铝坩埚倒扣密封方式防止坯体中的PbO散发,并且要在氧化铝坩埚中放置PbZrO3片来保持PbO气氛。烧成后的陶瓷长度收缩率为12%,晶粒平均尺寸为4微米,为钙钛矿晶体相。Partially replace the positive divalent lead element in the lead zirconate titanate compound with positive trivalent lanthanum, and partially replace the positive tetravalent zirconium element in the lead zirconate titanate compound with positive tetravalent tin element to form lanthanum-modified zirconium tin lead titanate solid solution, the chemical composition expression of the antiferroelectric ceramic capacitor of the present invention is (Pb 0.925 La 0.05 )[(Zr 0.70 Sn 0.30 ) 0.85 Ti 0.15 ]O 3 . The oxides PbO, ZrO 2 , SnO 2 , TiO 2 , La 2 O 3 containing the above elements are weighed and mixed according to the molar ratio of the elements, after ball milling, pre-calcination, secondary ball milling, granulation, compaction, plastic discharge, The sintering and annealing processes make bulk antiferroelectric ceramics. Among them: in the ball milling process, the raw materials are ground to an average particle size of about 400 nanometers; in the calcining process, the ground powder is pressed into a green body with a thickness of 15mm and a diameter of 50mm and put in an alumina crucible. Pre-fired in electric furnace. The pre-firing program is that the temperature rise rate is 60 minutes/hour and heated to 850°C, and then it is naturally cooled to room temperature with the furnace at 850°C for 2 hours. During the pre-fired heating, the alumina crucible should be covered and sealed to prevent the PbO in the green body from distributing, and the pre-fired green body will form a perovskite crystal phase through a chemical synthesis reaction; in the ceramic sintering process, the sintering program is that the heating rate is Heating to 1280°C at 120 minutes/hour, keeping the temperature at 1280°C for 3 hours, then cooling to room temperature naturally with the furnace. In the ceramic sintering, the double-layer alumina crucible is reversed and sealed to prevent the distribution of PbO in the green body, and a PbZrO3 sheet should be placed in the alumina crucible to maintain the PbO atmosphere. The length shrinkage rate of the fired ceramic is 12%, the average grain size is 4 microns, and it is a perovskite crystal phase.
反铁电陶瓷切割成厚度为1.00mm、宽度为30.00mm的正方形方片,经过抛光清洗后烧银制备金属电极面。然后放置在变压器绝缘油中加热到220℃保温0.5小时后自然冷却进行热清洗处理,在热清洗处理过程中用金属片把陶瓷上电极面和下电极面连通。经过热清洗处理后对陶瓷施加电场强度为5kV/mm的正弦交变电压循环10次做电老练处理。将经过上述处理后的陶瓷焊接导线、包封后就可以作为反铁电陶瓷电容器使用。The antiferroelectric ceramics are cut into square pieces with a thickness of 1.00mm and a width of 30.00mm, polished and cleaned, and then silver-fired to prepare the metal electrode surface. Then place it in transformer insulating oil and heat it to 220°C for 0.5 hours, then cool it down naturally for thermal cleaning. During the thermal cleaning process, use a metal sheet to connect the ceramic upper electrode surface and the lower electrode surface. After heat cleaning treatment, a sinusoidal alternating voltage with an electric field strength of 5kV/mm is applied to the ceramics for 10 cycles for electrical aging treatment. After the above-mentioned processed ceramic welding wire is packaged, it can be used as an antiferroelectric ceramic capacitor.
实施例2:本发明反铁电陶瓷作为放电电容器的实施例Embodiment 2: the embodiment of antiferroelectric ceramics of the present invention as discharge capacitor
用化合价为正三价的镧和正二价的锶部分取代锆钛酸铅化合物中正二价的铅元素,用正四价的锡元素部分取代锆钛酸铅化合物中的正四价锆元素成为镧和锶共同掺杂改性的锆锡钛酸铅固溶体,得到本发明反铁电陶瓷电容器的化学组成表达式为(Pb0.91La0.02Sr0.06)(Zr0.54Sn0.30Ti0.16)O3。采用与实施例1中陶瓷和电容器制作工艺相近的条件得到反铁电陶瓷和电容器,反铁电陶瓷为厚度0.060cm、面积为7.80cm的圆片。施加幅值为3kV的直流电压充电后,然后做短路条件放电。放电电流呈阻尼振荡,最大电流峰值达到1500安培。Use positive trivalent lanthanum and positive divalent strontium to partially replace the positive divalent lead element in the lead zirconate titanate compound, and use positive tetravalent tin elements to partially replace the positive tetravalent zirconium element in the positive zirconate lead titanate compound to form a common combination of lanthanum and strontium. Doping modified lead zirconium tin titanate solid solution to obtain the chemical composition expression of the antiferroelectric ceramic capacitor of the present invention is (Pb 0.91 La 0.02 Sr 0.06 )(Zr 0.54 Sn 0.30 Ti 0.16 )O 3 . The antiferroelectric ceramics and capacitors were obtained under conditions similar to those of the ceramics and capacitors in Example 1. The antiferroelectric ceramics were discs with a thickness of 0.060 cm and an area of 7.80 cm. After applying a DC voltage with an amplitude of 3kV to charge, then discharge under short-circuit conditions. The discharge current is damped and oscillated, and the maximum current peak reaches 1500 amperes.
实施例3:本发明反铁电陶瓷作为放电电容器的实施例Embodiment 3: the embodiment of antiferroelectric ceramics of the present invention as discharge capacitor
本实施例与实施例2不同的是,用化合价为正二价的钡部分取代锆钛酸铅化合物中正二价的铅元素,成为镧和钡共同掺杂改性的锆锡钛酸铅固溶体,得到本发明反铁电陶瓷电容器的化学组成表达式为(Pb0.92La0.04Ba0.02)(Zr0.56Sn0.40Ti0.12)O3,其余同实施例2。The difference between this example and Example 2 is that the positive divalent lead element in the lead zirconate titanate compound is partially replaced with the positive divalent barium to form a co-doped and modified zirconium tin lead titanate solid solution with lanthanum and barium. The chemical composition expression of the antiferroelectric ceramic capacitor of the present invention is (Pb 0.92 La 0.04 Ba 0.02 )(Zr 0.56 Sn 0.40 Ti 0.12 )O 3 , and the rest are the same as in Example 2.
实施例4:本发明反铁电陶瓷作为放电电容器的实施例Embodiment 4: the embodiment of the antiferroelectric ceramic of the present invention as a discharge capacitor
本实施例与实施例2不同的是,用化合价为正五价的铌部分取代锆钛酸铅化合物中正四价的锆、锡和钛元素,成为铌掺杂改性的锆锡钛酸铅固溶体,得到本发明反铁电陶瓷电容器的化学组成表达式为(Pb0.99Nb0.02)[(Zr0.60Sn0.40)0.95Ti0.05]0.98O3,其余同实施例2。The difference between this example and Example 2 is that the tetravalent zirconium, tin and titanium elements in the lead zirconate titanate compound are partially replaced with niobium with a valence of positive pentavalent to form a niobium-doped lead zirconium tin lead titanate solid solution , the chemical composition expression of the antiferroelectric ceramic capacitor of the present invention is (Pb 0.99 Nb 0.02 )[(Zr 0.60 Sn 0.40 ) 0.95 Ti 0.05 ] 0.98 O 3 , and the rest are the same as in Example 2.
实施例5:本发明反铁电陶瓷作为放电电容器的实施例Embodiment 5: the embodiment of the antiferroelectric ceramic of the present invention as a discharge capacitor
本实施例与实施例2不同的是,在材料中添加助烧的微量化学元素铋,其固溶体的化学组成式写作(Pb0.97La0.02)[(Zr0.60Sn0.40)0.90Ti0.10]O3+2%wBi,其中助烧元素BiCO3的重量为PbO重量的2%,烧结温度为1160℃,其余同实施例2。The difference between this example and Example 2 is that a trace chemical element bismuth is added to the material, and the chemical composition formula of its solid solution is written as (Pb 0.97 La 0.02 )[(Zr 0.60 Sn 0.40 ) 0.90 Ti 0.10 ]O 3 + 2% wBi, wherein the weight of the sintering element BiCO 3 is 2% of the weight of PbO, the sintering temperature is 1160 ° C, and the rest are the same as in Example 2.
实施例6:本发明反铁电陶瓷作为脉冲电压调节器的实施例Embodiment 6: The embodiment of the antiferroelectric ceramic of the present invention as a pulse voltage regulator
采用与实施例2中陶瓷和电容器制作工艺相同的条件得到反铁电陶瓷和电容器。脉冲电源输出为带有前沿上冲峰的矩形电脉冲。在电路中并联一片为厚度0.10cm、面积为0.50cm的圆片反铁电陶瓷可以消除过冲尖峰而不会降低矩形电脉冲电压。The antiferroelectric ceramics and capacitors were obtained by adopting the same conditions as those in the manufacturing process of the ceramics and capacitors in Example 2. The output of the pulse power supply is a rectangular electrical pulse with an upsurge on the leading edge. Connecting a piece of antiferroelectric ceramics with a thickness of 0.10cm and an area of 0.50cm in parallel in the circuit can eliminate the overshoot peak without reducing the voltage of the rectangular electric pulse.
本发明采用锡元素部分取代锆钛酸铅化合物中的锆元素,用镧、锶和钡元素部分取代锆钛酸铅化合物中的铅元素可以使诱导反铁电-铁电相变的转换电场强度和相变温度在更宽的范围内调节、可以降低相变时产生的应变量和电滞宽度,从而使反铁电陶瓷电容器能够在不同工作电压范围使用,减小反铁电陶瓷的介电损耗,提高耐电击穿强度和使用次数。本发明的反铁电电容器陶瓷材料,解决了铁电陶瓷在高压时介电系数随电场强度下降的缺陷,解决了液体和有机电介质介电系数低和温度稳定性差的缺陷,提供了一种具有高储能密度、高输出功率的介电非线性电容器材料。本发明反铁电电容器陶瓷材料制备工艺使反铁电陶瓷的微观组织结构致密,陶瓷性能稳定、耐电击穿强度高。本制作方法与传统电子陶瓷制备方法一致,可以作为一种工序简单、成本低的工业生产方法。The present invention partially replaces the zirconium element in the lead zirconate titanate compound with the tin element, and partially replaces the lead element in the lead zirconate titanate compound with the lanthanum, strontium and barium elements, so that the conversion electric field strength for inducing the antiferroelectric-ferroelectric phase transition And the phase transition temperature can be adjusted in a wider range, which can reduce the strain and hysteresis width generated during phase transition, so that antiferroelectric ceramic capacitors can be used in different operating voltage ranges, and reduce the dielectric of antiferroelectric ceramics Loss, improve electrical breakdown strength and use times. The antiferroelectric capacitor ceramic material of the present invention solves the defect that the dielectric coefficient of ferroelectric ceramics decreases with the electric field strength at high voltage, solves the defects of low dielectric coefficient and poor temperature stability of liquid and organic dielectrics, and provides a kind of Dielectric nonlinear capacitor materials with high energy storage density and high output power. The preparation process of the ceramic material for the antiferroelectric capacitor of the present invention makes the microstructure of the antiferroelectric ceramic dense, stable in performance and high in electric breakdown resistance. The production method is consistent with the traditional electronic ceramic preparation method, and can be used as an industrial production method with simple process and low cost.
本发明的反铁电陶瓷电容器材料的储能密度可以达到1焦耳/立方厘米、放电脉冲功率1兆瓦/立方厘米以上,可以在-40℃以上温度范围使用。反铁电陶瓷电容器可以制作成单片陶瓷电容器,也可以通过多片陶瓷叠加制作成多层复合陶瓷电容器。反铁电陶瓷电容器的充电电压和放电电压可以通过调整材料的化学组成来设定,也可以通过改变陶瓷片厚度或多个电容器组件的电路串并联方式来调节。The energy storage density of the antiferroelectric ceramic capacitor material of the invention can reach 1 joule/cubic centimeter, the discharge pulse power is more than 1 megawatt/cubic centimeter, and can be used in a temperature range above -40°C. Antiferroelectric ceramic capacitors can be made into monolithic ceramic capacitors, and can also be made into multilayer composite ceramic capacitors by stacking multiple ceramic pieces. The charging voltage and discharging voltage of antiferroelectric ceramic capacitors can be set by adjusting the chemical composition of the material, and can also be adjusted by changing the thickness of the ceramic sheet or the circuit series and parallel connection of multiple capacitor components.
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CN113213923A (en) * | 2021-05-07 | 2021-08-06 | 重庆文理学院 | Lead hafnate titanate-based antiferroelectric ceramic material and preparation method thereof |
CN115947598B (en) * | 2022-10-21 | 2024-03-22 | 西安交通大学 | Antiferroelectric material capable of being co-fired with base metal inner electrode and preparation method thereof |
CN116514547B (en) * | 2023-04-27 | 2024-07-23 | 同济大学 | Lead niobate ytterbate-based antiferroelectric ceramic material and preparation method and application thereof |
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