CN100375891C - Electromagnetic flow sensor for measuring non-full pipe flow and method for measurement - Google Patents
Electromagnetic flow sensor for measuring non-full pipe flow and method for measurement Download PDFInfo
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Abstract
本发明涉及一种用于测量非满管流量的测量方法。其电磁流量传感器由一个测量管、一对安装在测量管管壁上的一对电极和一个可使测量管中产生磁场B的磁场激励单元组成。其测量方法是一对电极是分别沿测量管管壁周向伸长的长弧型电极,在磁场激励单元产生和不产生磁场B的两个状态中,在电极上分别可进行非满管流动下对流体感应电势值E的测量和非满管液位H下对流体阻抗值Z的测量;并根据感应电势值E与非满管流体流速值V的对应关系,阻抗值Z与非满管液位值H的对应关系,非满管流体的截面积S与液位值H和测量管内径D的几何关系,确定测量管内的非满管流量Q=V×S。本发明提供的传感器结构简单,使用简便。
The invention relates to a measuring method for measuring the flow of a partially filled pipe. Its electromagnetic flow sensor consists of a measuring tube, a pair of electrodes installed on the tube wall of the measuring tube and a magnetic field excitation unit that can generate a magnetic field B in the measuring tube. The measurement method is that a pair of electrodes are long arc-shaped electrodes extending along the circumference of the measuring tube wall respectively. In the two states of generating and not generating magnetic field B by the magnetic field excitation unit, the electrodes can be used to measure the flow of the non-full tube respectively. The measurement of the fluid induction potential value E and the measurement of the fluid impedance value Z under the partial liquid level H; The corresponding relationship of the value H, the geometric relationship between the cross-sectional area S of the partly filled pipe fluid, the liquid level value H and the inner diameter D of the measuring tube determines the partly filled pipe flow rate Q=V×S in the measuring pipe. The sensor provided by the invention is simple in structure and easy to use.
Description
技术领域 technical field
本发明涉及一种用于测量非满管流量的测量方法。The invention relates to a measuring method for measuring the flow rate of a partially filled pipe.
技术背景technical background
传统电磁流量传感器是测量充满传感器测量管流体的流速V,对应测量管的截面积S有流量Q=S×V。对于非满管流量的测量必须在流体流速V的同时还必须测量非满管流体的液位H。现有的非满管流量测量有在电磁流量传感器中增加多电极液位测量、电容液位测量、磁场转换液位测量的方法。这些方法使电磁流量传感器的结构和测量过程较复杂。The traditional electromagnetic flow sensor measures the flow velocity V of the fluid filled with the measuring tube of the sensor, corresponding to the cross-sectional area S of the measuring tube, there is flow Q=S×V. For the measurement of partial pipe flow, the liquid level H of the partial pipe fluid must be measured at the same time as the fluid flow rate V. The existing partial pipe flow measurement methods include adding multi-electrode liquid level measurement, capacitive liquid level measurement, and magnetic field conversion liquid level measurement to the electromagnetic flow sensor. These methods make the structure and measurement process of the electromagnetic flow sensor more complicated.
目前,有专利200510028473.3和200510110182.9的双激励电磁流量技术,使传统的电磁流量计传感器在电极两端不但可以测量流体流速V而且还可以测量流体的阻抗Z。基于双激励电磁流量技术的多参数测量方法与技术,使非满管流量测量可利用电磁流量计传感器的电极端阻抗来测量非满管流的液位H。为基于电磁流量传感器的非满管流量测量方法提供了技术手段。At present, there are patents 200510028473.3 and 200510110182.9 for double excitation electromagnetic flow technology, so that the traditional electromagnetic flowmeter sensor can not only measure the fluid velocity V but also the impedance Z of the fluid at both ends of the electrodes. Based on the multi-parameter measurement method and technology of double excitation electromagnetic flow technology, the partial pipe flow measurement can use the electrode terminal impedance of the electromagnetic flowmeter sensor to measure the liquid level H of the partial pipe flow. It provides a technical means for the method of measuring the partial flow of the electromagnetic flow sensor.
发明内容 Contents of the invention
本发明的目的是提供一种用于测量非满管流量的电磁流量传感器及测量方法。其传感器结构简单,测量方法简便而能满足非满管流的流量测量。The object of the present invention is to provide an electromagnetic flow sensor and a measuring method for measuring partial pipe flow. The sensor structure is simple, the measurement method is simple and can meet the flow measurement of partial pipe flow.
为达到上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种用于测量非满管流量的电磁流量传感器,由一个测量管、一对安装在测量管管壁上的电极和一个使测量管中产生磁场的磁场激励单元组成,其特征在于:An electromagnetic flow sensor for measuring the flow of a part-filled pipe is composed of a measuring pipe, a pair of electrodes installed on the pipe wall of the measuring pipe and a magnetic field excitation unit for generating a magnetic field in the measuring pipe, and is characterized in that:
(a)所述的测量管轴线呈水平设置;(a) the axis of the measuring tube is set horizontally;
(b)所述的一对电极安装在测量管内壁水平方向的两侧,两电极为沿测量管管壁周向圆弧状伸长成一对长弧形电极,每个电极的弧长对应于测量管非满管液值H变化范围所覆盖的弧长;(b) The pair of electrodes described in is installed on both sides of the horizontal direction of the measuring tube inner wall, and the two electrodes extend into a pair of long arc-shaped electrodes along the circumferential direction of the measuring tube wall in an arc shape, and the arc length of each electrode corresponds to that of the measuring tube. The arc length covered by the variation range of the partially filled liquid value H;
(c)所述的磁场激励单元安置于测量管的上下位置,产生垂直方向磁力线的磁场,即一对电极形成的面与磁场B和流体流速V两两垂直。(c) The magnetic field excitation unit is arranged at the upper and lower positions of the measuring tube to generate a magnetic field perpendicular to the magnetic field lines, that is, the plane formed by a pair of electrodes is perpendicular to the magnetic field B and the fluid flow velocity V.
一种非满管流量的测量方法,采用上述的电磁流量传感器,其特征在测量步骤为:A method for measuring a partially filled pipe flow, using the above-mentioned electromagnetic flow sensor, is characterized in that the measuring steps are:
(a)在磁场激励单元产生磁场B的情况下,在一对电极上测得感应电势值E;(a) Under the condition that the magnetic field excitation unit generates a magnetic field B, the induced potential value E is measured on a pair of electrodes;
(b)由下列关系式:(b) by the following relationship:
E=K×D×B×VE=K×D×B×V
求得流体在测量管中的流速V,Find the flow velocity V of the fluid in the measuring tube,
式中K为计算系数,由实验测得;D为测量管的内径;In the formula, K is the calculation coefficient, which is measured by experiment; D is the inner diameter of the measuring tube;
(c)在磁场激励单元不产生磁场的情况下,E=0,用电流I通过电极测得产生的电压U,由下列关系式:(c) In the case that the magnetic field excitation unit does not generate a magnetic field, E=0, and the voltage U generated by measuring the current I through the electrode is determined by the following relationship:
U=I×ZU=I×Z
求得测量管内流体的阻抗值Z;Obtain the impedance value Z of the fluid in the measuring tube;
(d)根据实验测得的非满管流的液位值H与阻抗值Z成单调对应关系(d) According to the experimental measurement, the liquid level value H of the partial pipe flow and the impedance value Z have a monotone corresponding relationship
H=f(Z)H=f(Z)
求得液位值H;Obtain the liquid level value H;
(e)根据下式求得测量管内非满管流的截面积S(e) Obtain the cross-sectional area S of the non-full pipe flow in the measuring pipe according to the following formula
(f)最后根据已求得的流速V和截面积S,求得非满管流量Q(f) Finally, according to the obtained flow velocity V and cross-sectional area S, obtain the partial pipe flow Q
Q=V×SQ=V×S
本发明与现有技术相比,具有如下显而易见的突出实质性特点和显著优点:只要把传统电磁流量传感器的电极改造为长弧型电极,使电磁流量传感器在不同的非满管流状态都可以测量的流体阻抗值Z和感应电势值E,并利用电极上的阻抗与非满管液位值H的单调对应关系,通过阻抗值Z、感应电势值E和测量管直径D就可得出非满管流体的流量值Q。Compared with the prior art, the present invention has the following obvious outstanding substantive features and significant advantages: as long as the electrode of the traditional electromagnetic flow sensor is transformed into a long arc electrode, the electromagnetic flow sensor can be used in different non-full pipe flow states. The measured fluid impedance value Z and the induced potential value E, and using the monotone corresponding relationship between the impedance on the electrode and the liquid level value H of the partly filled pipe, the non-full pipe can be obtained through the impedance value Z, the induced potential value E and the diameter D of the measuring tube The flow value Q of the full pipe fluid.
附图说明 Description of drawings
图1是本发明的一个实施例结构原理框图,图中(a)为产生磁场B的情况,(b)为不产生磁场的情况。Fig. 1 is a structural principle block diagram of an embodiment of the present invention, among the figure (a) is the situation that produces magnetic field B, (b) is the situation that does not produce magnetic field.
图2长弧型电极传感器的阻抗-液位曲线Figure 2 Impedance-liquid level curve of long arc electrode sensor
具体实施方式 Detailed ways
本发明的一个优选实施例结合附图详述如下:A preferred embodiment of the present invention is described in detail as follows in conjunction with accompanying drawing:
参见图1,本用于测量非满管流量的电磁流量传感器由一个测量管1、一对安装在测量管1管壁上的电极2和一个使测量管1中产生磁场的磁场激励单元3组成,其特征在于:Referring to Fig. 1, the electromagnetic flow sensor used to measure the flow rate of a partially filled pipe consists of a
(a)所述的测量管1轴线呈水平设置;(a) The axis of the
(b)所述的一对电极2安装在测量管1内壁水平方向的两侧,两电极2为沿测量管管壁周向圆弧状伸长成一对长弧形电极,每个电极2的弧长对应于测量管1非满管液值H变化范围所覆盖的弧长;(b) The pair of
(c)所述的磁场激励单元3安置于测量管1的上下位置,产生垂直方向磁力线的磁场,即一对电极2形成的面与磁场B和流体流速V两两垂直。(c) The magnetic
本非满管流量的测量方法是采用上述的电磁流量传感器,其特征在测量步骤为:The measurement method of the part-filled pipe flow is to adopt the above-mentioned electromagnetic flow sensor, which is characterized in the measurement steps as follows:
(a)在磁场激励单元产生磁场B的情况下,在一对电极2上测得感应电势值E;(a) Under the condition that the magnetic field excitation unit generates a magnetic field B, the induced potential value E is measured on a pair of
(b)由下列关系式:(b) by the following relationship:
E=K×D×B×VE=K×D×B×V
求得流体在测量管1中的流速V,Obtain the flow velocity V of the fluid in the
式中K为计算系数,由实验测得;D为测量管1的内径;In the formula, K is a calculation coefficient, which is measured by experiments; D is the inner diameter of the
(c)在磁场激励单元不产生磁场的情况下,E=0,用电流I通过电极2测得产生的电压U,由下列关系式:(c) Under the condition that the magnetic field excitation unit does not generate a magnetic field, E=0, the voltage U generated by the current I is measured through the
U=I×ZU=I×Z
求得测量管1内流体的阻抗值Z;Obtain the impedance value Z of the fluid in the
(d)根据实验测得的非满管流的液位值H与阻抗值Z成单调对应关系(d) According to the experimental measurement, the liquid level value H of the partial pipe flow and the impedance value Z have a monotone corresponding relationship
H=f(Z)H=f(Z)
求得液位值H;Obtain the liquid level value H;
(e)根据下式求得测量管1内非满管流的截面积S(e) Obtain the cross-sectional area S of the partial flow in the
(f)最后根据已求得的流速V和截面积S,求得非满管流量Q(f) Finally, according to the obtained flow velocity V and cross-sectional area S, obtain the partial pipe flow Q
Q=V×SQ=V×S
图1的每个电极2弧长是以液位值H最小为0.1×D确定的。每个电极2弧长是从H=0.1×D的交点到H=(1-0.1)×D=0.9×D的交点。The arc length of each
图2是在测量管内径D=50mm时,长弧型电极传感器测得电极上的阻抗值Z与测量管内非满管流的液位值H的曲线。Figure 2 is a curve of the impedance value Z on the electrode measured by the long-arc electrode sensor and the liquid level value H of the partial flow in the measuring tube when the inner diameter of the measuring tube is D=50mm.
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CN101929883B (en) * | 2009-12-14 | 2011-12-07 | 浙江大学 | Method for measuring flow of conductive fluid in non-full pipe by using electromagnetic flow meter |
DE102010029119A1 (en) | 2010-05-19 | 2011-11-24 | Endress + Hauser Flowtec Ag | Method for determining the flow of a medium through a measuring tube |
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CN104280079A (en) * | 2014-10-22 | 2015-01-14 | 中山欧麦克仪器设备有限公司 | An Electromagnetic Flowmeter Capable of Partially Filled Pipe Measurement |
CN105466522A (en) * | 2015-12-30 | 2016-04-06 | 广东中科华冉智网新材料科技有限公司 | Pipeline barrier-free and dead-zone-free liquid level detection method and detection device |
CN111060169B (en) * | 2019-12-31 | 2022-03-25 | 上海理工大学 | Device and method for measuring non-full pipe flow |
CN112729421B (en) * | 2020-12-29 | 2022-05-17 | 安徽省锐凌计量器制造有限公司 | Multi-pipe-diameter non-full pipe flowmeter and installation and use method thereof |
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