CN100360069C - A woven back-cloth plastering carpet and method for manufacturing the same - Google Patents
A woven back-cloth plastering carpet and method for manufacturing the same Download PDFInfo
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- CN100360069C CN100360069C CNB2005100928675A CN200510092867A CN100360069C CN 100360069 C CN100360069 C CN 100360069C CN B2005100928675 A CNB2005100928675 A CN B2005100928675A CN 200510092867 A CN200510092867 A CN 200510092867A CN 100360069 C CN100360069 C CN 100360069C
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Abstract
The present invention relates to a woven back stripping carpet and a manufacture method thereof. The method comprises the procedures of spinning combing, spinning beating and strand combination, weaving, printing, permeation, color fixation, water wash, drying, scalding, cutting, gluing and back stripping. The present invention also relates to a carpet manufactured by the manufacture method of the back stripping carpet. The woven back stripping carpet of the present invention has the advantages of level, fine and strong carpet face, lifelike pattern, no color loss, stable fluff, neat carpet edge, skid prevention, permeability, little possibility of drop of the carpet bottom, etc.
Description
Technical field
The present invention relates to a kind of carpet and preparation method thereof, relate in particular to a kind of woven back-cloth plastering carpet and preparation method thereof.
Background technology
At present, the carpet on the market according to its manufacture craft, is divided into two kinds of hand-made carpet and woven carpets.
The carpet of taking manual weaving skill to make has higher artistic value.General handwoven rug has two types of pure wool and blending, can be divided into fine arts formula, different artistic styles such as the formula of picking flowers, plain-embossed design.Since its elaborate processing, the technology fineness, and pattern is abundant, therefore is mainly used in indoor emphasis ground decoration position.The advantage of this class carpet is ornamental strong, the good springiness of itself, and not yielding, heat-proof quality is good, but its shortcoming is comparatively obvious, and promptly neat inadequately, the dim pattern of blanket face, price are more expensive etc.
The carpet of taking the machine weaving to make has higher utility.Mostly the woven carpet that uses in family is to be made into the long filament or the short fiber of terylene, acrylic fibers, polypropylene fibre at present.Lay ground, room with it, low price, respond well, can play the effect of dust suction, sound-absorbing, insulation.But woven carpet in the past is owing to utilize coating to spray figure, thereby the phenomenon that makes carpet occur fading when cleaning has influenced the quality of woven carpet.Simultaneously, woven carpet also exists fine hair easily to take off, and easily loose in the blanket limit, the blanket face is easy to wear, easy shortcoming such as slip at the bottom of the blanket; For the fine hair that overcomes woven carpet easily takes off, easily loose in the blanket limit, the blanket face is easy to wear, and easy slip defects at the bottom of the blanket has the way of human machinery plastic-blasting to spray one deck rubber or plastics at the back of woven carpet at present; But air-locked shortcoming has appearred with the woven carpet that the method for plastic-blasting makes, and the rubber of being sprayed or plastics easily come off, easy to wear, thereby make its original intention be difficult to realize.
Summary of the invention
The objective of the invention is to be to overcome above-mentioned defective and provide that a kind of blanket face is concordant, fine and smooth, pattern is true to nature, do not fade, the blanket face is solid, fine hair stable, the blanket limit is clean and tidy, anti-skidding and difficult drop-off at the bottom of the blanket, ventilative woven back-cloth plastering carpet.
Another object of the present invention provides a kind of preparation method of woven back-cloth plastering carpet.
For achieving the above object, the invention provides the preparation method of described a kind of woven back-cloth plastering carpet, this method comprises the steps:
1) comb spinning: the yarn that will be spun into 3～24 as ACRYLIC YARNS, wool yarns, polyamide staple fibre spun yarn, velveteen yarn or the mixed yarn comb of raw material;
2) yarning Split Down: the yarn that above-mentioned comb has been spun, break into the axle yarn or the tube yarn of sub-thread or multiply with wire bonder, the yarn more than two, add that the twist combines;
3) weave cotton cloth: use polypropylene cloth to make base fabric, on loom, make the tufting or the circle suede colour prime white carpet of 2 millimeters-20 millimeters of Mao Gaowei, every weight per square meter 250-2000 gram;
4) stamp: spraying of utilization computer and screen printing technology on the front of colour prime white carpet are raw material with the dye of positive ion, stamp the decorative pattern of various different patterns, different size shape on white blanket face; The described dye of positive ion is Cationic Red X-GRL, cationic yellow X-GL, cationic blue x-grrl;
5) infiltration: above-mentioned printed carpet is pushed through the osmotic engine of 0.5～10MPa pressure, make mill base penetrate into carpet pile hair Senior Three branch two to root, and unnecessary mill base wiped off;
6) fixation: in 80-120 ℃ steam box, use vapours fixation carpet, the time is 20-60 minute;
7) washing: add water in washing material, ratio is 1/100-1/1000, and water temperature is at 30-50 ℃, and the loose colour in the flush away carpet dries through dewaterer then; The described material of washing is sodium hydrosulfite, soda ash, washing agent or washing powder;
8) oven dry: the carpet after the washing is carried out thermal finalization and oven dry 1～10 minute in 130-150 ℃ baking oven;
9) scald and to cut: use to scald and cut combination machine, the blanket face of carpet is distributed through the heat distribution roller take out hair and the flat blanket of feed,, the floating hair of blanket face, fall mao to smoke and concordant, make the concordant light of blanket face with cutter;
10) be coated with the sticker back of the body: coat viscose glue at the carpet back side, stick together with back of the body cloth then, carpet and back of the body cloth are fused; Use the edge-covering cloth bound edge, described edge-covering cloth is fixed in the grey cloth layer limit of blanket surface layer and pastes on the backing layer, and described edge-covering cloth with carpet blanket face side grey cloth layer with carry on the back cloth and fix, makes product by viscose glue or yarn.
For reaching better effect, in above-mentioned steps, described viscose glue adopts natural emulsion or synthetic latex; Described back of the body cloth and edge-covering cloth adopt cotton, point to mould the synthetic cloth of cloth, mesh cloth, anti-skidding cloth or rubber.
The present invention has that the blanket face is concordant, fine and smooth, pattern is true to nature, does not fade, and the blanket face is solid, and fine hair is stable, and the blanket limit is clean and tidy, anti-skidding and difficult drop-off and advantage such as ventilative at the bottom of the blanket.
Description of drawings
Fig. 1 is the structural representation of a kind of woven back-cloth plastering carpet of the present invention.
The specific embodiment
To be spun into 3～24 yarn as the ACRYLIC YARNS comb of raw material; Yarn above-mentioned comb has spun breaks into a yarn with wire bonder; Use polypropylene cloth to make base fabric, on loom, make 2 millimeters of Mao Gaowei, the tufting colour prime white carpet of every weight per square meter 250 grams; The spraying of utilization computer is a raw material with Cationic Red X-GRL, cationic yellow X-GL, cationic blue x-grrl on the front of colour prime white carpet, stamps the carpet of various different patterns, different size shape on white blanket face; Of the osmotic engine extruding of above-mentioned printed carpet, make mill base penetrate into two places of carpet pile hair Senior Three branch, and unnecessary mill base is wiped off through 0.5MPa pressure; In 80 ℃ steam box, use vapours fixation carpet, the time is 20 minutes; Add water in washing agent, ratio is 1/100, and water temperature is under 30 ℃ condition, and the loose colour in the flush away carpet dries through dewaterer then; Carpet after the washing is carried out thermal finalization and oven dry 1 minute in 130 ℃ baking oven; Use to scald and to cut combination machine, the blanket face of above-mentioned steps gained carpet is distributed through the heat distribution roller take out hair and the flat blanket of feed, the floating hair of blanket face, fall mao to smoke and concordant, make the concordant light of blanket face with cutter; Synthetic latex is coated at the above-mentioned steps gained carpet back side, moulded cloth with point then and stick together, make carpet and point mould cloth and fuse; With cotton bar bound edge, described bound edge is fixed in carpet blanket face side grey cloth layer and point is moulded on the layer of cloth, and described bound edge is moulded cloth by viscose glue or yarn and carpet blanket face side grey cloth layer and point and fixed, and makes product of the present invention.
To be spun into 3～24 yarn as the wool yarns comb of raw material; Yarn above-mentioned comb has spun breaks into a yarn with wire bonder; Use polypropylene cloth to make base fabric, on loom, make the circle suede colour prime white carpet of 20 millimeters of Mao Gaowei, every weight per square meter 2000 grams; Utilization screen printing technology is a raw material with Cationic Red X-GRL, cationic yellow X-GL, cationic blue x-grrl on the front of colour prime white carpet, stamps the carpet of various different patterns, different size shape on white blanket face; Above-mentioned printed carpet is pushed through the osmotic engine of 10MPa pressure, make mill base penetrate into the carpet pile root, and unnecessary mill base is wiped off; In 120 ℃ steam box, use vapours fixation carpet, the time is 60 minutes; Add water in soda ash, ratio is 1/1000, and water temperature is at 50 ℃, and the loose colour in the flush away carpet dries through dewaterer then; Carpet after the washing is carried out thermal finalization and oven dry 10 minutes in 150 ℃ baking oven; Use to scald and to cut combination machine, the blanket face of carpet is distributed through the heat distribution roller take out hair and the flat blanket of feed, the floating hair of blanket face, fall mao to smoke and concordant, make the concordant light of blanket face with cutter; Coat natural emulsion at the carpet back side, stick together with anti-skidding cloth then, carpet and anti-skidding cloth are fused; Use the cloth bound edge, described bound edge is fixed on carpet blanket face side grey cloth layer and the anti-skidding layer of cloth, and described bound edge is fixed by viscose glue or yarn and carpet blanket face side grey cloth layer and anti-skidding cloth, makes product of the present invention.
To be spun into 3～24 yarn as the ACRYLIC YARNS comb of raw material; Yarn above-mentioned comb has spun breaks into a yarn with wire bonder; Use polypropylene cloth to make base fabric, on loom, make 10 millimeters of Mao Gaowei, the tufting colour prime white carpet of every weight per square meter 1000 grams; The spraying of utilization computer is a raw material with Cationic Red X-GRL, cationic yellow X-GL, cationic blue x-grrl on the front of colour prime white carpet, stamps the carpet of various different patterns, different size shape on white blanket face; Of the osmotic engine extruding of above-mentioned printed carpet, make mill base penetrate into two places of carpet pile hair Senior Three branch, and unnecessary mill base is wiped off through 5MPa pressure; In 100 ℃ steam box, use vapours fixation carpet, the time is 40 minutes; Add water in sodium hydrosulfite, ratio is 1/500, and water temperature is under 40 ℃ condition, and the loose colour in the flush away carpet dries through dewaterer then; Carpet after the washing is carried out thermal finalization and oven dry 5 minutes in 140 ℃ baking oven; Use to scald and to cut combination machine, the blanket face of above-mentioned steps gained carpet is distributed through the heat distribution roller take out hair and the flat blanket of feed, the floating hair of blanket face, fall mao to smoke and concordant, make the concordant light of blanket face with cutter; Coat synthetic latex at the above-mentioned steps gained carpet back side, stick together with mesh cloth then, carpet and mesh cloth are fused; Use the cloth bound edge, described bound edge is fixed on carpet blanket face side grey cloth layer and the netted layer of cloth, and described bound edge is fixed by viscose glue or yarn and carpet blanket face side grey cloth layer and mesh cloth, makes product of the present invention.
Claims (6)
1, a kind of preparation method of woven back-cloth plastering carpet is characterized in that, this method comprises the steps:
1) comb spinning: the yarn that will be spun into 3～24 as ACRYLIC YARNS, wool yarns, polyamide staple fibre spun yarn, velveteen yarn or the mixed yarn comb of raw material;
2) yarning Split Down: the yarn that above-mentioned comb has been spun, break into the axle yarn or the tube yarn of sub-thread or multiply with wire bonder, the yarn more than two, add that the twist combines;
3) weave cotton cloth: use polypropylene cloth to make base fabric, on loom, make the tufting or the circle suede colour prime white carpet of 2 millimeters-20 millimeters of Mao Gaowei, every weight per square meter 250-2000 gram;
4) stamp: spraying of utilization computer and screen printing technology on the front of colour prime white carpet are raw material with the dye of positive ion, stamp the decorative pattern of various different patterns, different size shape on white blanket face;
5) infiltration: above-mentioned printed carpet is pushed through the osmotic engine of 0.5-10MPa pressure, make mill base penetrate into carpet pile hair Senior Three branch two to root, and unnecessary mill base wiped off;
6) fixation: in 80-120 ℃ steam box, use vapours fixation carpet, the time is 20-60 minute;
7) washing: add water in washing material, ratio is 1/100-1/1000, and water temperature is at 30-50 ℃, and the loose colour in the flush away carpet dries through dewaterer then;
8) oven dry: the carpet after the washing is carried out thermal finalization and oven dry 1～10 minute in 130-150 ℃ baking oven;
9) scald and to cut: use to scald and cut combination machine, the blanket face of carpet is distributed through the heat distribution roller take out hair and the flat blanket of feed, the floating hair of blanket face, fall mao to smoke and concordant, make the concordant light of blanket face with cutter;
10) be coated with the sticker back of the body: coat viscose glue at the carpet back side, stick together with back of the body cloth then, carpet and back of the body cloth are fused; Use the cloth bound edge, described bound edge is fixed in the grey cloth layer limit of blanket surface layer and pastes on the backing layer, and described bound edge with carpet blanket face side grey cloth layer with carry on the back cloth and fix, makes product by viscose glue or yarn.
2, the preparation method of a kind of woven back-cloth plastering carpet according to claim 1 is characterized in that: described adhesive-layer is synthetic latex or natural emulsion.
3, the preparation method of a kind of woven back-cloth plastering carpet according to claim 1 is characterized in that: described subsides backing layer is that cotton, point are moulded the synthetic cloth of cloth, mesh cloth, anti-skidding cloth or rubber.
4, the preparation method of a kind of woven back-cloth plastering carpet according to claim 1 is characterized in that: the described dye of positive ion is Cationic Red X-GRL, cationic yellow X-GL, cationic blue x-grrl.
5, the preparation method of a kind of woven back-cloth plastering carpet according to claim 1 is characterized in that: the described material of washing is sodium hydrosulfite, soda ash, washing agent or washing powder.
6, the prepared carpet of a kind of woven back-cloth plastering carpet preparation method as claimed in claim 1 is characterized in that: it is made up of blanket surface layer, adhesive-layer, subsides backing layer top-down three layers and bound edge; Described blanket surface layer is made up of the grey cloth layer of tapetum and anchoring villus layer, and described bound edge is fixed in the grey cloth layer limit of blanket surface layer and pastes on the backing layer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100928675A CN100360069C (en) | 2005-08-23 | 2005-08-23 | A woven back-cloth plastering carpet and method for manufacturing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2005100928675A CN100360069C (en) | 2005-08-23 | 2005-08-23 | A woven back-cloth plastering carpet and method for manufacturing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1729899A CN1729899A (en) | 2006-02-08 |
| CN100360069C true CN100360069C (en) | 2008-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CNB2005100928675A Expired - Fee Related CN100360069C (en) | 2005-08-23 | 2005-08-23 | A woven back-cloth plastering carpet and method for manufacturing the same |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9622609B2 (en) * | 2012-03-02 | 2017-04-18 | Columbia Insurance Company | Pattern carpet tiles and methods of making and using same |
| CN102888696B (en) * | 2012-09-24 | 2014-08-27 | 浙江家园地毯实业有限公司 | Processing method for three-wool high wool carpet and product |
| CN103181710A (en) * | 2012-12-18 | 2013-07-03 | 吉林省天雅地毯有限公司 | Production technology for modified polyester fiber embossing carpet |
| CN103892671A (en) * | 2012-12-25 | 2014-07-02 | 吉林省天雅地毯有限公司 | Production technology of printed carpet formed by mixing different-material yarns |
| US9340982B2 (en) | 2013-03-13 | 2016-05-17 | Columbia Insurance Company | Patterned tiles and floor coverings comprising same |
| CN106859250A (en) * | 2017-01-26 | 2017-06-20 | 浙江熙家橡塑科技有限公司 | A kind of production technology of carpet |
| CN107374287A (en) * | 2017-07-28 | 2017-11-24 | 阳信瑞鑫集团有限公司 | A kind of manufacture craft of the flat circle drugget of wool |
| CN109648961A (en) * | 2019-01-14 | 2019-04-19 | 河南凯辉实业有限公司 | A kind of grinding tempered glass functional carpet and preparation method thereof |
| CN113995292A (en) * | 2021-11-03 | 2022-02-01 | 天津凯利地毯有限公司 | Woven back-attached carpet and manufacturing method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5948500A (en) * | 1994-03-03 | 1999-09-07 | Milliken & Company | Method for forming cushioned carpet tile with woven backing |
| CN2477414Y (en) * | 2001-03-31 | 2002-02-20 | 孙宝库 | Mechanically embroidered art rubber back carpet |
| CN1483879A (en) * | 2003-06-06 | 2004-03-24 | 连云港飞雁毛毯有限责任公司 | Technology for producing needle-punched pattern-embroidered carpet |
-
2005
- 2005-08-23 CN CNB2005100928675A patent/CN100360069C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5948500A (en) * | 1994-03-03 | 1999-09-07 | Milliken & Company | Method for forming cushioned carpet tile with woven backing |
| CN2477414Y (en) * | 2001-03-31 | 2002-02-20 | 孙宝库 | Mechanically embroidered art rubber back carpet |
| CN1483879A (en) * | 2003-06-06 | 2004-03-24 | 连云港飞雁毛毯有限责任公司 | Technology for producing needle-punched pattern-embroidered carpet |
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| CN1729899A (en) | 2006-02-08 |
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Granted publication date: 20080109 Termination date: 20170823 |