CN109999892A - A kind of glycol-modified CO2The preparation method and application of reforming catalyst - Google Patents
A kind of glycol-modified CO2The preparation method and application of reforming catalyst Download PDFInfo
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- CN109999892A CN109999892A CN201910375484.0A CN201910375484A CN109999892A CN 109999892 A CN109999892 A CN 109999892A CN 201910375484 A CN201910375484 A CN 201910375484A CN 109999892 A CN109999892 A CN 109999892A
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- 239000003054 catalyst Substances 0.000 title claims abstract description 106
- 238000002407 reforming Methods 0.000 title claims abstract description 33
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- LYCAIKOWRPUZTN-UHFFFAOYSA-N ethylene glycol Natural products OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims abstract description 97
- 238000000034 method Methods 0.000 claims abstract description 25
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 24
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 19
- 239000002808 molecular sieve Substances 0.000 claims abstract description 13
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims abstract description 13
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000005977 Ethylene Substances 0.000 claims abstract description 11
- 239000011268 mixed slurry Substances 0.000 claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 9
- 239000012018 catalyst precursor Substances 0.000 claims abstract description 5
- 239000000843 powder Substances 0.000 claims abstract description 5
- 238000007598 dipping method Methods 0.000 claims abstract description 3
- 150000001298 alcohols Chemical class 0.000 claims description 18
- 239000012298 atmosphere Substances 0.000 claims description 11
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 238000005470 impregnation Methods 0.000 claims description 8
- 238000006057 reforming reaction Methods 0.000 claims description 8
- 238000012986 modification Methods 0.000 claims description 7
- 230000004048 modification Effects 0.000 claims description 7
- 238000004821 distillation Methods 0.000 claims description 6
- 238000001354 calcination Methods 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 238000007654 immersion Methods 0.000 claims description 3
- 230000003197 catalytic effect Effects 0.000 abstract description 25
- 230000008569 process Effects 0.000 abstract description 9
- 238000006555 catalytic reaction Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 abstract 1
- 230000007613 environmental effect Effects 0.000 abstract 1
- 239000002912 waste gas Substances 0.000 abstract 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 45
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 42
- 238000006243 chemical reaction Methods 0.000 description 28
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 25
- 229910002092 carbon dioxide Inorganic materials 0.000 description 21
- 238000011156 evaluation Methods 0.000 description 18
- 239000001569 carbon dioxide Substances 0.000 description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 10
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 9
- 230000000694 effects Effects 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 6
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 6
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 230000003993 interaction Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 230000009849 deactivation Effects 0.000 description 3
- 238000010304 firing Methods 0.000 description 3
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 3
- 229910000510 noble metal Inorganic materials 0.000 description 3
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- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000012512 characterization method Methods 0.000 description 2
- 230000008021 deposition Effects 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 229920005862 polyol Polymers 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000002791 soaking Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- FHKPLLOSJHHKNU-INIZCTEOSA-N [(3S)-3-[8-(1-ethyl-5-methylpyrazol-4-yl)-9-methylpurin-6-yl]oxypyrrolidin-1-yl]-(oxan-4-yl)methanone Chemical compound C(C)N1N=CC(=C1C)C=1N(C2=NC=NC(=C2N=1)O[C@@H]1CN(CC1)C(=O)C1CCOCC1)C FHKPLLOSJHHKNU-INIZCTEOSA-N 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- SNAAJJQQZSMGQD-UHFFFAOYSA-N aluminum magnesium Chemical compound [Mg].[Al] SNAAJJQQZSMGQD-UHFFFAOYSA-N 0.000 description 1
- GSWGDDYIUCWADU-UHFFFAOYSA-N aluminum magnesium oxygen(2-) Chemical compound [O--].[Mg++].[Al+3] GSWGDDYIUCWADU-UHFFFAOYSA-N 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- KDRIEERWEFJUSB-UHFFFAOYSA-N carbon dioxide;methane Chemical compound C.O=C=O KDRIEERWEFJUSB-UHFFFAOYSA-N 0.000 description 1
- 238000003889 chemical engineering Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- -1 ethylene glycol modified CO2 Chemical class 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000011068 loading method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- NCPHGZWGGANCAY-UHFFFAOYSA-N methane;ruthenium Chemical compound C.[Ru] NCPHGZWGGANCAY-UHFFFAOYSA-N 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 239000010970 precious metal Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000013112 stability test Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
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- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/041—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41
- B01J29/042—Mesoporous materials having base exchange properties, e.g. Si/Al-MCM-41 containing iron group metals, noble metals or copper
- B01J29/044—Iron group metals or copper
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
- C01B3/02—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
- C01B3/32—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
- C01B3/34—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/40—Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using catalysts characterised by the catalyst
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- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/02—Processes for making hydrogen or synthesis gas
- C01B2203/0205—Processes for making hydrogen or synthesis gas containing a reforming step
- C01B2203/0227—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step
- C01B2203/0238—Processes for making hydrogen or synthesis gas containing a reforming step containing a catalytic reforming step the reforming step being a carbon dioxide reforming step
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- C01B2203/10—Catalysts for performing the hydrogen forming reactions
- C01B2203/1041—Composition of the catalyst
- C01B2203/1047—Group VIII metal catalysts
- C01B2203/1052—Nickel or cobalt catalysts
- C01B2203/1058—Nickel catalysts
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- C01B2203/1205—Composition of the feed
- C01B2203/1211—Organic compounds or organic mixtures used in the process for making hydrogen or synthesis gas
- C01B2203/1235—Hydrocarbons
- C01B2203/1241—Natural gas or methane
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- Y02P20/00—Technologies relating to chemical industry
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Abstract
本发明公开了一种乙二醇改性的CO2重整催化剂的制备方法及应用,属于废气处理技术和环保催化环境领域。首先将计量的Ni(NO3)2·6H2O(以载体和活性组分Ni的总质量为100%,催化剂中活性组分Ni的质量百分比为10%)加入到乙二醇(EG)溶液中,搅拌,直至完全溶解,得到透明溶液;然后将称取计量的MCM‑41分子筛载体加入所得的透明溶液中,浸渍,得到混合浆液;上述混合浆液放在油浴锅中,油浴蒸干,得到干燥粉末;并在烘箱中干燥,得到催化剂前驱体;经空气焙烧得到乙二醇改性的10%Ni/MCM‑41‑EG催化剂。该方法制备的催化剂的催化活性有较为明显的提高,且工艺简单、易操作、成本低。The invention discloses a preparation method and application of an ethylene glycol modified CO2 reforming catalyst, and belongs to the field of waste gas treatment technology and environmental protection catalysis environment. First, a metered amount of Ni(NO 3 ) 2 ·6H 2 O (the total mass of the carrier and the active component Ni is 100%, and the mass percentage of the active component Ni in the catalyst is 10%) is added to ethylene glycol (EG) In the solution, stir until completely dissolved to obtain a transparent solution; then add the weighed MCM-41 molecular sieve carrier into the obtained transparent solution, dipping to obtain a mixed slurry; the above-mentioned mixed slurry is placed in an oil bath pot, and the oil bath is steamed. drying to obtain a dry powder; drying in an oven to obtain a catalyst precursor; air roasting to obtain an ethylene glycol-modified 10% Ni/MCM‑41‑EG catalyst. The catalytic activity of the catalyst prepared by the method is obviously improved, and the process is simple, easy to operate and low in cost.
Description
技术领域technical field
本发明属于CO2重整甲烷反应领域,具体涉及一种乙二醇改性的CO2重整催化剂的制备方法及应用。The invention belongs to the field of CO2 reforming methane reaction, and in particular relates to a preparation method and application of an ethylene glycol modified CO2 reforming catalyst.
背景技术Background technique
随着石油资源日益枯竭和环境污染的日益严重,开发和利用清洁、廉价的燃料资源受到各国的普遍关注。二氧化碳重整甲烷,可以同时利用CH4和CO2这两种温室气体,生成的H2和CO合成气,进一步进行费托反应,减少能源危机带来的压力,因此近年来,二氧化碳重整甲烷受到了广泛的关注。With the depletion of oil resources and the increasingly serious environmental pollution, the development and utilization of clean and cheap fuel resources have received widespread attention from all countries. Carbon dioxide reforming methane can simultaneously utilize the two greenhouse gases CH4 and CO2 , and generate H2 and CO2 syngas to further carry out the Fischer-Tropsch reaction and reduce the pressure caused by the energy crisis. Therefore, in recent years, carbon dioxide reforming methane received extensive attention.
中国专利CN 105709724A公开了一种镁铝氧化物固溶体负载钌甲烷干法重整催化剂及其制备方法。催化剂中Ru的质量百分含量为0.5%-4wt%,且以镁铝层状复合氢氧化物为前驱体,焙烧、浸渍后制得。虽然催化剂稳定性较好,但是其制备过程繁琐,贵金属含量较高。对于二氧化碳重整甲烷来说,以贵金属作为活性组分的催化剂表现出较优的催化性能,但是贵金属储量有限并且价格昂贵,因此近年来可以与贵金属催化剂催化活性媲美的Ni基催化剂受到了广泛关注。但阻碍其工业化的最主要的问题就是积碳和烧结所导致的催化剂失活,因此提高镍基催化剂的抗积碳性,制备具有高活性和强稳定性的新型重整催化剂是目前该领域研究的焦点。Chinese patent CN 105709724A discloses a magnesium-aluminum oxide solid solution-supported ruthenium methane dry reforming catalyst and a preparation method thereof. The mass percentage content of Ru in the catalyst is 0.5%-4wt%, and the catalyst is prepared by calcining and impregnating magnesium-aluminum layered composite hydroxide as a precursor. Although the catalyst has good stability, its preparation process is cumbersome and the content of precious metals is high. For carbon dioxide reforming methane, catalysts with noble metals as active components show better catalytic performance, but the reserves of noble metals are limited and expensive. Therefore, Ni-based catalysts with catalytic activity comparable to noble metal catalysts have received extensive attention in recent years. . However, the main problem that hinders its industrialization is the deactivation of the catalyst caused by carbon deposition and sintering. Therefore, improving the carbon deposition resistance of nickel-based catalysts and preparing new reforming catalysts with high activity and strong stability are the current research in this field. Focus.
中国专利CN 106944067A公开了一种用于甲烷二氧化碳重整制合成气的催化剂的制备方法。该催化剂以Ni为活性组分,二氧化硅为载体,由硝酸镍、硅酸钠和稀硝酸等原料,经过简单的沉淀、老化、洗涤、干燥、研磨、还原等多个步骤制备得到催化剂。该方法制得的催化剂用于重整反应,表现出良好的催化性能,但是其制备流程长,费时。Chinese patent CN 106944067A discloses a preparation method of a catalyst for methane carbon dioxide reforming to syngas. The catalyst uses Ni as an active component and silica as a carrier, and is prepared from raw materials such as nickel nitrate, sodium silicate and dilute nitric acid through simple precipitation, aging, washing, drying, grinding, reduction and other steps. The catalyst prepared by this method is used for reforming reaction and exhibits good catalytic performance, but its preparation process is long and time-consuming.
He等人(CO2reforming of methane to syngas over highly-stable Ni/SBA-15catalysts prepared by P123-assisted method[J].International journal ofhydrogen energy,2016,41(3):1513-1523.)采用表面活性剂P123制备载体SBA-15,再添加P123与硝酸镍水溶液共浸渍SBA-15,水浴、干燥、焙烧制得Ni/SBA-15催化剂,具有较高的重整活性和稳定性。然而表面活性剂P123的价格和载体的SBA-15的制备成本都较为昂贵。Muhammad Awais Naeem等人(Syngas Production from Dry Reforming of Methane overNano Ni Polyol Catalysts International Journal of Chemical Engineering andApplications,2013Vol.4(5):315-320)采用乙二醇、PVP与硝酸镍水溶液共浸渍纳米颗粒,在碱性条件下形成镍胶体,经旋转蒸馏、洗涤、干燥、焙烧后得到催化剂,具有较高的重整活性和稳定性,但制备工艺较为复杂。He et al. (CO 2 reforming of methane to syngas over highly-stable Ni/SBA-15 catalysts prepared by P123-assisted method[J]. International journal of hydrogen energy, 2016, 41(3): 1513-1523.) used surface active P123 was used to prepare carrier SBA-15, and then P123 was added with nickel nitrate aqueous solution to co-impregnate SBA-15, water bath, drying and calcination to obtain Ni/SBA-15 catalyst with high reforming activity and stability. However, the price of surfactant P123 and the preparation cost of carrier SBA-15 are relatively expensive. Muhammad Awais Naeem et al. (Syngas Production from Dry Reforming of Methane over Nano Ni Polyol Catalysts International Journal of Chemical Engineering and Applications, 2013 Vol. 4(5): 315-320) used ethylene glycol, PVP and aqueous nickel nitrate to co-impregnate nanoparticles, Nickel colloid is formed under alkaline conditions, and the catalyst is obtained after rotary distillation, washing, drying and roasting, which has high reforming activity and stability, but the preparation process is relatively complicated.
虽然上述专利方法和文献方法制得的催化剂均获得了较好的二氧化碳重整制合成气的反应性能,但是仍然存在成本较高、制备工艺复杂、难以工业化等问题。因此,研究制备工艺简单、成本低、性能优异的镍基重整催化剂是工业应用的迫切需要。本发明简单易操作的常规浸渍法中引入醇类改性制备负载型Ni/MCM-41催化剂,研究醇类对介孔分子筛载体担载的镍基催化剂的结构及重整催化活性的影响,目前鲜有报道。Although the catalysts prepared by the above-mentioned patent methods and literature methods have obtained better reaction performance of carbon dioxide reforming to syngas, there are still problems such as high cost, complicated preparation process, and difficulty in industrialization. Therefore, the research on nickel-based reforming catalysts with simple preparation process, low cost and excellent performance is an urgent need for industrial application. In the conventional impregnation method, which is simple and easy to operate, alcohols are modified to prepare a supported Ni/MCM-41 catalyst, and the influence of alcohols on the structure and reforming catalytic activity of the nickel-based catalyst supported by the mesoporous molecular sieve carrier is studied. Rarely reported.
本专利的设计思路是制备活性组分高度分散的负载型Ni基催化剂。首先以高比表面积的介孔分子筛MCM-41为载体,负载活性组分Ni,以期提高催化活性的分散度,减少粒径;在制备过程中再引入不同的醇来改性,进一步增加催化活性组分与载体之间相互作用,增强催化剂对二氧化碳的吸附能力,进而提高催化剂的催化活性和稳定性。于是我们首先制备了不同活性组分负载量的Ni/MCM-41催化剂,优化了活性组分含量,其初活性比低比表面积催化剂10%Ni/Al2O3高。但10%Ni/MCM-41催化剂稳定性不好,说明活性组分Ni与MCM-41之间相互作用比较弱。经查阅大量文献和初步探索,引入不同碳链数和羟基数的醇来对催化剂进行增强改性。于是筛选甲醇、乙醇、正丙醇、异丙醇、正丁醇、乙二醇和丙三醇来改性催化剂,本以为丙三醇具有多醇羟基,能显著增强其对CO2的吸附,使催化剂的活性和稳定性增加,但结果却与预期相反。乙醇、正丙醇、正丁醇和乙二醇在改性过程中表现出较优的催化活性。反应的初活性好,稳定性是否也是一样的呢?于是,我们对比了它们的稳定性,发现不同的醇改性后的稳定性差异显著,最优的为乙二醇改性。紧接着,我们再进一步探索干燥方式(常规油浴干燥和旋转蒸馏干燥)和焙烧气氛(空气焙烧和氮气焙烧)的影响,本以为旋转蒸馏和氮气焙烧能够提高催化剂的催化活性,但效果均不如意。于是最终选择简单易操作的常规干燥和空气焙烧。为了进一步提高催化活性,我们优化了乙二醇的浸渍体积,浸渍时间。The design idea of this patent is to prepare a supported Ni-based catalyst with highly dispersed active components. Firstly, the mesoporous molecular sieve MCM-41 with high specific surface area is used as the carrier to support the active component Ni, in order to improve the dispersion of catalytic activity and reduce the particle size; in the preparation process, different alcohols are introduced for modification to further increase the catalytic activity The interaction between the components and the carrier enhances the adsorption capacity of the catalyst for carbon dioxide, thereby improving the catalytic activity and stability of the catalyst. Therefore, we first prepared Ni/MCM-41 catalysts with different loadings of active components, optimized the content of active components, and its initial activity was higher than that of the low specific surface area catalyst 10%Ni/Al 2 O 3 . However, the stability of 10%Ni/MCM-41 catalyst is not good, indicating that the interaction between the active component Ni and MCM-41 is relatively weak. After consulting a large number of literatures and preliminary exploration, alcohols with different carbon chain numbers and hydroxyl numbers were introduced to enhance and modify the catalyst. Therefore, methanol, ethanol, n-propanol, isopropanol, n-butanol, ethylene glycol and glycerol were screened to modify the catalyst. It was thought that glycerol has a polyol hydroxyl group, which can significantly enhance its adsorption of CO 2 . The activity and stability of the catalyst increased, but the results were the opposite of what was expected. Ethanol, n-propanol, n-butanol and ethylene glycol showed better catalytic activity in the modification process. The initial activity of the reaction is good, is the stability the same? Therefore, we compared their stabilities and found that the stability of different alcohols after modification was significantly different, and the best one was ethylene glycol modification. Next, we further explored the influence of drying methods (conventional oil bath drying and rotary distillation drying) and roasting atmosphere (air roasting and nitrogen roasting). We thought that rotary distillation and nitrogen roasting could improve the catalytic activity of the catalyst, but the results were unsatisfactory. . Therefore, the simple and easy-to-operate conventional drying and air roasting were finally selected. To further improve the catalytic activity, we optimized the impregnation volume and impregnation time of ethylene glycol.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种乙二醇改性的CO2重整催化剂的制备方法及应用。该方法具备工艺简单、易操作、成本低的优点。通过乙二醇改性制备得到的重整催化剂明显的提高了催化剂的催化活性和稳定性,与未改性的10%Ni/MCM-41相比,750℃时甲烷转化率为85.38%(提高了18.87%),二氧化碳转化率为91.00%(提高了15.18%),CO产率为83.87%(提高了8.65%)。30h的稳定性评价表明,反应30h后,催化剂的对CH4转化率的失活率16.18%。为实现上述目的,本发明所采用的技术方案如下:The purpose of the present invention is to provide a preparation method and application of an ethylene glycol modified CO 2 reforming catalyst. The method has the advantages of simple process, easy operation and low cost. The reforming catalyst prepared by ethylene glycol modification significantly improved the catalytic activity and stability of the catalyst. Compared with the unmodified 10% Ni/MCM-41, the methane conversion rate at 750°C was 85.38% (improved). 18.87%), the carbon dioxide conversion was 91.00% (15.18% increase), and the CO yield was 83.87% (8.65% increase). The stability evaluation for 30h showed that after the reaction for 30h, the deactivation rate of the catalyst to CH4 conversion was 16.18%. For achieving the above object, the technical scheme adopted in the present invention is as follows:
一种乙二醇改性的CO2重整催化剂的制备方法包括以下步骤:A preparation method of an ethylene glycol-modified CO reforming catalyst comprises the following steps:
a、将计量的Ni(NO3)2·6H2O(以载体和活性组分Ni的总质量为100%,催化剂中活性组分Ni的质量百分比为10%)加入到乙二醇(EG)溶液中,搅拌,直至完全溶解,得到透明溶液;a. Add the metered amount of Ni(NO 3 ) 2 ·6H 2 O (the total mass of the carrier and the active component Ni is 100%, and the mass percentage of the active component Ni in the catalyst is 10%) into ethylene glycol (EG ) solution, stirring until completely dissolved to obtain a transparent solution;
b、将计量的MCM-41分子筛载体加入a步骤所得的透明溶液中,浸渍,得到混合浆液;b, adding the measured MCM-41 molecular sieve carrier to the transparent solution obtained in step a, and dipping to obtain a mixed slurry;
c、将b步骤的混合浆液放在油浴锅中,油浴蒸干,得到干燥粉末;c, place the mixed slurry of step b in an oil bath pot, and evaporate to dryness in the oil bath to obtain dry powder;
d、将c步骤得到的粉末放在烘箱中干燥,得到催化剂前驱体;d. The powder obtained in step c is dried in an oven to obtain a catalyst precursor;
e、将d步骤得到的催化剂前驱体,经焙烧得到乙二醇改性的10%Ni/MCM-41-EG催化剂。e. The catalyst precursor obtained in step d is calcined to obtain a 10% Ni/MCM-41-EG catalyst modified with ethylene glycol.
按照上述方案,所述不同种类醇为甲醇、乙醇、乙二醇、正丙醇、异丙醇、正丁醇和丙三醇。According to the above scheme, the different kinds of alcohols are methanol, ethanol, ethylene glycol, n-propanol, isopropanol, n-butanol and glycerol.
按照上述方案,为了达到更好的二氧化碳重整反应活性和稳定性,优选醇类添为乙二醇。According to the above scheme, in order to achieve better carbon dioxide reforming reaction activity and stability, it is preferred that the alcohols be added as ethylene glycol.
按照上述方案,所述浸渍体积为10ml-40ml。According to the above scheme, the impregnation volume is 10ml-40ml.
按照上述方案,为了达到更好的二氧化碳重整反应性能,优选醇类体积为30ml。According to the above scheme, in order to achieve better carbon dioxide reforming reaction performance, the volume of alcohols is preferably 30ml.
按照上述方案,所述浸渍时间为45min-720min。According to the above scheme, the soaking time is 45min-720min.
按照上述方案,为了达到更好的二氧化碳重整反应性能,优选浸渍时间为45min。According to the above scheme, in order to achieve better carbon dioxide reforming reaction performance, the preferred immersion time is 45min.
按照上述方案,所述干燥方式为常规油浴干燥和旋转蒸馏干燥。According to the above scheme, the drying methods are conventional oil bath drying and rotary distillation drying.
按照上述方案,为了达到更好的二氧化碳重整反应性能,优选干燥方式为常规油浴干燥。According to the above scheme, in order to achieve better carbon dioxide reforming reaction performance, the preferred drying method is conventional oil bath drying.
按照上述方案,所述焙烧气氛为空气和氮气。According to the above scheme, the firing atmosphere is air and nitrogen.
按照上述方案,为了达到更好的二氧化碳重整反应性能,优选焙烧气氛是空气。According to the above scheme, in order to achieve better carbon dioxide reforming reaction performance, the preferred firing atmosphere is air.
按照上述方案,所述载体为MCM-41分子筛。According to the above scheme, the carrier is MCM-41 molecular sieve.
按照上述方案,以载体和活性组分Ni的总质量为100%,催化剂中活性组分Ni的质量分数为10%。According to the above scheme, the total mass of the carrier and the active component Ni is 100%, and the mass fraction of the active component Ni in the catalyst is 10%.
与现有技术相比,本发明具有如下优点:Compared with the prior art, the present invention has the following advantages:
(1)本发明的乙二醇改性催化剂用于CH4/CO2重整反应,其催化剂的催化活性较没有经过醇类改性的镍基催化剂均有较为明显的提高,在750℃时,甲烷转化率、二氧化碳转化率、CO产率最高可分别达到85%、92%、86%以上,较常规10%Ni/MCM-41催化剂,三者分别提升20%、17%、11%以上。30h的稳定性评价表明,反应30h后,催化剂的对CH4转化率的失活率16.18%。(1) The ethylene glycol modified catalyst of the present invention is used for the CH 4 /CO 2 reforming reaction, and the catalytic activity of the catalyst is significantly improved compared with that of the nickel-based catalyst without alcohol modification. At 750° C. , the methane conversion rate, carbon dioxide conversion rate, and CO yield can reach up to 85%, 92%, and 86%, respectively, which are 20%, 17%, and 11% higher than the conventional 10% Ni/MCM-41 catalyst, respectively. . The stability evaluation for 30h showed that after the reaction for 30h, the deactivation rate of the catalyst to CH4 conversion was 16.18%.
(2)该制备方法工艺简单,制备条件易于操作、控制。(2) The preparation method is simple in process, and the preparation conditions are easy to operate and control.
附图说明Description of drawings
图1为实施例1、例2、例3、例4、例5、例6和例7所制备催化剂催化性能测试图。FIG. 1 is a test chart of catalytic performance of catalysts prepared in Example 1, Example 2, Example 3, Example 4, Example 5, Example 6 and Example 7.
图2为实施例1、例9、例10、例11所制备催化剂催化性能Figure 2 shows the catalytic performance of catalysts prepared in Example 1, Example 9, Example 10, and Example 11
图3为实施例1、例4、例12、例13、例14和例15所制备催化剂催化性能测试图。3 is a test chart of catalytic performance of catalysts prepared in Example 1, Example 4, Example 12, Example 13, Example 14 and Example 15.
图4为实施例1、例4和例16所制备催化剂催化性能测试图。4 is a test chart of the catalytic performance of the catalysts prepared in Example 1, Example 4 and Example 16.
图5为实施例1、例4和例17所制备催化剂催化性能测试图。FIG. 5 is a test chart of the catalytic performance of the catalysts prepared in Example 1, Example 4 and Example 17. FIG.
图6为实施例1、例3、例4、例5和例7所制备催化剂稳定性测试图。FIG. 6 is a graph showing the stability test of catalysts prepared in Example 1, Example 3, Example 4, Example 5 and Example 7. FIG.
图7为实施例1和例4所制备催化剂H2-TPR表征图。FIG. 7 is a characterization diagram of H 2 -TPR of catalysts prepared in Example 1 and Example 4. FIG.
具体实施方式Detailed ways
下面通过一些实施实例,对本发明作进一步说明,但不因此限制本发明。The present invention is further described below through some embodiments, but the present invention is not thereby limited.
实施例1 10%Ni/MCM-41催化剂的制备Example 1 Preparation of 10% Ni/MCM-41 catalyst
将0.991g Ni(NO3)2·6H2O加入30ml蒸馏水中搅拌溶解,加入1.8gMCM-41分子筛载体,在室温下浸渍45min后,将上述混合浆液在110℃下水浴蒸干,110℃干燥12h,在550℃空气气氛下焙烧4h,即制得10%Ni/MCM-41催化剂。Add 0.991g Ni(NO 3 ) 2 ·6H 2 O to 30ml of distilled water and stir to dissolve, add 1.8g MCM-41 molecular sieve carrier, soak for 45min at room temperature, evaporate the above mixed slurry in a water bath at 110°C, and dry at 110°C 12h, calcined at 550℃ for 4h in air atmosphere, 10%Ni/MCM-41 catalyst was prepared.
催化剂的评价Evaluation of catalysts
催化剂的活性评价在自制连续流动固定床反应器内进行。反应管为一内径6mm、长33cm的石英管,反应温度由置于反应管中间的热电偶测得,并使用程序升温控制仪控制反应温度。气体流量由质量流量计控制,空速为36000ml/(gcat·min),反应温度为500℃-800℃,每隔50℃取样。以气相色谱分析仪在线进行检测。催化剂在不同温度点的催化性能曲线图如图1所示。其750℃的CH4和CO2的转化率和CO收率见表1。The activity evaluation of the catalyst was carried out in a self-made continuous flow fixed bed reactor. The reaction tube is a quartz tube with an inner diameter of 6 mm and a length of 33 cm. The reaction temperature is measured by a thermocouple placed in the middle of the reaction tube, and a temperature-programmed controller is used to control the reaction temperature. The gas flow was controlled by a mass flow meter, the space velocity was 36000ml/(g cat ·min), the reaction temperature was 500°C-800°C, and samples were taken every 50°C. On-line detection was performed with a gas chromatograph. The catalytic performance curves of the catalysts at different temperature points are shown in Figure 1. The conversions and CO yields of CH4 and CO2 at 750 °C are shown in Table 1.
实施例2-8,与实施例1相比,不同的是醇种类,其他过程与实施例1相同。具体如下:将0.991g Ni(NO3)2·6H2O加入30ml不同种类醇中搅拌溶解,加入1.8gMCM-41分子筛载体,在室温下浸渍45min后,将上述混合浆液根据不同种类醇的沸点在一定温度条件下水浴或油浴干燥,烘箱110℃过夜,在550℃空气气氛下焙烧4h,即制得10%Ni/MCM-41-EG-X催化剂。实施例2至实施例8的催化剂处理参数如表1所示。Example 2-8, compared with Example 1, the difference is the type of alcohol, and other processes are the same as Example 1. The details are as follows: add 0.991g Ni(NO 3 ) 2 ·6H 2 O to 30ml of different alcohols, stir and dissolve, add 1.8g MCM-41 molecular sieve carrier, and soak for 45min at room temperature. Dry in a water bath or oil bath at a certain temperature, oven at 110°C overnight, and calcined at 550°C for 4 hours in an air atmosphere to obtain a 10% Ni/MCM-41-EG-X catalyst. The catalyst treatment parameters of Examples 2 to 8 are shown in Table 1.
催化剂的评价Evaluation of catalysts
按实施案例1的评价方法,催化剂在不同温度点的催化性能曲线图如图1所示。其750℃的CH4和CO2的转化率和CO收率见表1。According to the evaluation method of Example 1, the catalytic performance curves of the catalyst at different temperature points are shown in Figure 1. The conversions and CO yields of CH4 and CO2 at 750 °C are shown in Table 1.
实施例9-11,与实施例1相比,不同的是乙二醇浸渍体积,其他过程与实施例1相同。具体如下:将0.991g Ni(NO3)2·6H2O加入不同体积的乙二醇中搅拌溶解,加入1.8gMCM-41分子筛载体,在室温下浸渍45min后,将上述混合浆液在160℃油浴蒸干,烘箱110℃过夜,在550℃空气气氛下焙烧4h,即制得10%Ni/MCM-41-EG(X)催化剂。实施例9-11的催化剂处理参数如表1所示。Examples 9-11, compared with Example 1, the difference is the volume of ethylene glycol impregnation, other processes are the same as Example 1. The details are as follows: add 0.991g Ni(NO 3 ) 2 ·6H 2 O into ethylene glycol of different volumes and stir to dissolve, add 1.8g MCM-41 molecular sieve carrier, soak for 45min at room temperature, then add the above mixed slurry to oil at 160°C Evaporate to dryness in a bath, oven at 110°C overnight, and calcinate at 550°C for 4 hours in an air atmosphere to obtain a 10% Ni/MCM-41-EG(X) catalyst. The catalyst treatment parameters of Examples 9-11 are shown in Table 1.
催化剂的评价Evaluation of catalysts
按实施案例1的评价方法,催化剂在不同温度点的催化性能曲线图如图3所示。其750℃的CH4和CO2的转化率和CO收率见表1。According to the evaluation method of Example 1, the catalytic performance curves of the catalyst at different temperature points are shown in Figure 3. The conversions and CO yields of CH4 and CO2 at 750 °C are shown in Table 1.
实施例12-15,与实施例1相比,不同的是乙二醇浸渍时间,其他过程与实施例1相同。具体如下:将0.991g Ni(NO3)2·6H2O加入30ml乙二醇中搅拌溶解,加入1.8gMCM-41分子筛载体,在室温下浸渍不同时间后,将上述混合浆液在160℃油浴蒸干,烘箱110℃过夜,在550℃空气气氛下焙烧4h,即制得10%Ni/MCM-41-EG-Xmin催化剂。实施例12-15的催化剂处理参数如表1所示。In Examples 12-15, compared with Example 1, the difference is the ethylene glycol impregnation time, and other processes are the same as those in Example 1. The details are as follows: add 0.991g Ni(NO 3 ) 2 ·6H 2 O to 30ml of ethylene glycol and stir to dissolve, add 1.8g MCM-41 molecular sieve carrier, and soak the above mixed slurry in an oil bath at 160°C after soaking for different times at room temperature Evaporate to dryness, oven at 110°C overnight, and calcinate at 550°C for 4 hours in an air atmosphere to obtain a 10% Ni/MCM-41-EG-Xmin catalyst. The catalyst treatment parameters of Examples 12-15 are shown in Table 1.
催化剂的评价Evaluation of catalysts
按实施案例1的评价方法,催化剂在不同温度点的催化性能曲线图如图3所示。其750℃的CH4和CO2的转化率和CO收率见表1。According to the evaluation method of Example 1, the catalytic performance curves of the catalyst at different temperature points are shown in Figure 3. The conversions and CO yields of CH4 and CO2 at 750 °C are shown in Table 1.
实施例16,与实施例1相比,不同的是干燥方式,其他过程与实施例1相同。具体如下:将0.991g Ni(NO3)2·6H2O加入30ml乙二醇中搅拌溶解,加入1.8gMCM-41分子筛载体,在室温下浸渍45min后,将上述混合浆液在旋转蒸发仪中旋转蒸馏蒸干,烘箱110℃过夜,在550℃空气气氛下焙烧4h,即制得10%Ni/MCM-41-EG-Rotary distillation催化剂。实施例16的催化剂处理参数如表1所示。Example 16, compared with Example 1, differs in the drying method, and other processes are the same as those in Example 1. The details are as follows: add 0.991g Ni(NO 3 ) 2 ·6H 2 O to 30ml of ethylene glycol and stir to dissolve, add 1.8g MCM-41 molecular sieve carrier, soak at room temperature for 45min, rotate the above mixed slurry in a rotary evaporator Distilled to dryness, oven 110°C overnight, calcined at 550°C for 4h in air atmosphere, to obtain 10% Ni/MCM-41-EG-Rotary distillation catalyst. The catalyst treatment parameters of Example 16 are shown in Table 1.
催化剂的评价Evaluation of catalysts
按实施案例1的评价方法,催化剂在不同温度点的催化性能曲线图如图2所示。其750℃的CH4和CO2的转化率和CO收率见表1。According to the evaluation method of Example 1, the catalytic performance curves of the catalyst at different temperature points are shown in Figure 2. The conversions and CO yields of CH4 and CO2 at 750 °C are shown in Table 1.
实施例17,与实施例1相比,不同的是焙烧气氛,其他过程与实施例1相同。具体如下:将0.991g Ni(NO3)2·6H2O加入30ml乙二醇中搅拌溶解,加入1.8gMCM-41分子筛载体,在室温下浸渍45min后,将上述混合浆液在160℃油浴蒸干,烘箱110℃过夜,在550℃氮气气氛下焙烧4h,即制得10%Ni/MCM-41-EG-N2催化剂。实施例17的催化剂处理参数如表1所示。Example 17, compared with Example 1, differs in the firing atmosphere, and other processes are the same as Example 1. The details are as follows: add 0.991g of Ni(NO 3 ) 2 ·6H 2 O to 30ml of ethylene glycol and stir to dissolve, add 1.8g of MCM-41 molecular sieve carrier, soak for 45min at room temperature, and steam the above mixed slurry in an oil bath at 160°C Dry, oven at 110 °C overnight, and calcined at 550 °C under nitrogen atmosphere for 4 h to obtain 10% Ni/MCM-41-EG-N 2 catalyst. The catalyst treatment parameters of Example 17 are shown in Table 1.
催化剂的评价Evaluation of catalysts
按实施案例1的评价方法,催化剂在不同温度点的催化性能曲线图如图3所示。其750℃的CH4和CO2的转化率和CO收率见表1。According to the evaluation method of Example 1, the catalytic performance curves of the catalyst at different temperature points are shown in Figure 3. The conversions and CO yields of CH4 and CO2 at 750 °C are shown in Table 1.
具体催化剂处理参数和活性评价结果如表1所示:The specific catalyst treatment parameters and activity evaluation results are shown in Table 1:
催化剂的稳定性评价Stability evaluation of catalysts
催化剂的稳定性评价在自制连续流动固定床反应器内进行。反应管为一内径6mm、长33cm的石英管,反应温度由置于反应管中间的热电偶测得,并使用程序升温控制仪控制反应温度。气体流量由质量流量计控制,空速为36000ml/(gcat·min),反应温度为700℃,第一天测试8h,第二天测试11h,第三天测试11h,共计30h。以气相色谱分析仪在线进行检测。实施例1、例3、例4、例5和例7所制备催化剂在不同时间点的催化性能曲线如图6所示。The stability evaluation of the catalyst was carried out in a self-made continuous flow fixed bed reactor. The reaction tube is a quartz tube with an inner diameter of 6 mm and a length of 33 cm. The reaction temperature is measured by a thermocouple placed in the middle of the reaction tube, and a temperature-programmed controller is used to control the reaction temperature. The gas flow was controlled by a mass flow meter, the space velocity was 36000ml/(g cat ·min), the reaction temperature was 700°C, the first day was 8h, the second day was 11h, and the third day was 11h, for a total of 30h. On-line detection was performed with a gas chromatograph. The catalytic performance curves of the catalysts prepared in Example 1, Example 3, Example 4, Example 5 and Example 7 at different time points are shown in FIG. 6 .
具体催化剂稳定性评价结果如表2所示:The specific catalyst stability evaluation results are shown in Table 2:
H2-TPR表征H 2 -TPR characterization
图7中两种催化剂均出现明显的还原峰。经乙二醇改性的镍基催化剂,相较于没有经过乙二醇改性的镍基催化剂,还原峰向高温移动,说明了乙二醇的添加增强了催化剂中活性组分Ni与载体之间的相互作用。In Figure 7, both catalysts showed obvious reduction peaks. Compared with the nickel-based catalyst modified with ethylene glycol, the reduction peak shifted to high temperature, indicating that the addition of ethylene glycol enhanced the interaction between the active component Ni and the support in the catalyst. interaction between.
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