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CN109933816B - Creep induction period prediction method for coupling residual stress and constraint effect under elastic transient creep condition - Google Patents

Creep induction period prediction method for coupling residual stress and constraint effect under elastic transient creep condition Download PDF

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CN109933816B
CN109933816B CN201711350803.XA CN201711350803A CN109933816B CN 109933816 B CN109933816 B CN 109933816B CN 201711350803 A CN201711350803 A CN 201711350803A CN 109933816 B CN109933816 B CN 109933816B
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creep
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mpa
residual stress
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CN109933816A (en
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徐连勇
邬栋权
荆洪阳
韩永典
赵雷
吕小青
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Tianjin University
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Abstract

The invention discloses a creep induction period prediction method for a high-temperature structure coupling residual stress and constraint effect under an elastic transient creep condition. And (3) calculating a creep induction period considering the residual stress by introducing an elastic following factor Z by utilizing a reference legislation. Creep experiments were performed using compact tensile specimens (CT) to generate residual stress by precompression and applying a main load. The invention can effectively predict the creep induction period under the elastic transient creep condition by introduction in the structure.

Description

Creep induction period prediction method for coupling residual stress and constraint effect under elastic transient creep condition
Technical Field
The invention relates to a creep inoculation period engineering critical evaluation of a high-temperature structure coupled with residual stress and constraint effect under an elastic transient creep condition, namely, when a surface crack exists in the structure and the structure is under the transient creep condition, the creep crack initiation life of the high-temperature structure is evaluated.
Background
The energy structure mainly based on coal burning is one of the main causes of haze weather in China, and coal burning power generation is the most main power generation mode in China at present, and the trend exists for a long time. Therefore, besides changing the energy structure, the development of a high-efficiency clean Ultra Supercritical (USC) unit is one of the important ways of energy conservation and emission reduction. However, the service environment of the key high-temperature pipeline of the unit is very severe due to the improvement of parameters such as steam temperature, steam pressure and the like, and particularly, various defects such as cracks, incomplete penetration, welding pores, slag inclusion and the like exist in the pipeline, so that the safe operation of the unit is seriously threatened, and scientific and accurate service life evaluation needs to be carried out on the unit.
For decades, various high temperature creep life assessment criteria and methods have been developed abroad for crack-containing components at high temperatures. The creep induction period is the longest period in the creep process, and the accurate prediction of the induction period has great significance for predicting the creep life of a high-temperature structure; an incubation period prediction model provided by Davies et al based on a toughness dissipation model considers the integrity of stress change in a creep process, but the influence of structural residual stress and restraint effect on the incubation period is not researched; residual stresses, confinement effects, are widely present in machined high temperature components and have a significant impact on the service life of the component. A large number of studies have also been widely conducted on the residual stress and restraint effect in the case of high-temperature creep. Therefore, a creep induction period prediction model coupling the residual stress and the constraint effect is established, and the creep induction period of the composite loading structure can be more accurately and completely evaluated.
Disclosure of Invention
The invention provides a creep induction period prediction model coupling residual stress and constraint effect on the basis of Davies work. By utilizing a reference method, an elastic following factor Z is introduced to calculate a creep induction period considering residual stress. Creep experiments were performed using compact tensile specimens (CT) to generate residual stress by precompression and applying a main load.
The technical scheme adopted for realizing the purpose of the invention is as follows:
the creep induction period prediction method for the high-temperature structure coupling the residual stress and the constraint effect under the elastic transient creep condition comprises the following steps of:
s1, firstly, carrying out compression loading on a CT sample body by using an upper round pin and a lower round pin in a preset size, and then releasing the upper round pin and the lower round pin to generate residual stress distribution near a gap of the CT sample body;
s2, inserting a prefabricated crack at the notch containing the residual stress to perform a creep test;
s3, applying main loads to the upper main load pin hole and the lower main load pin hole by using the pins, and performing a high-temperature creep test;
and S4, obtaining necessary parameters required for calculating the incubation period of the CT sample containing the residual stress through creep finite element simulation. Under elastic transient creep conditions, as shown in FIG. 4, the initial stress at the point of investigation is the elastic stress state, reaching the transitionTime t K-RR Then entering a transient creep stress state;
the method for calculating the induction period mainly comprises the following steps:
(1) Firstly, calculating a stress intensity factor under composite loading, wherein the calculation formula is as follows:
Figure BDA0001510211620000021
in (I):
Figure BDA0001510211620000022
Figure BDA0001510211620000023
wherein:
Figure BDA0001510211620000027
is a stress intensity factor under the simulation calculation and only contains residual stress, and the unit is MPa (m) 1/2 );
Figure BDA0001510211620000028
Is the main load stress intensity factor with the unit of MPa (m) 1/2 ) (ii) a P is the primary load in N; b is the thickness of the specimen in mm, B n Is the net thickness of the sample (B in this application) n = B), in mm; a/W is the length ratio of the prefabricated crack, a is the length of the prefabricated crack, and the horizontal straight line distance from the center of the upper main load pin hole to the rear end of the prefabricated crack is adopted, and the unit is mm; w is the nominal sample width, and the horizontal linear distance from the circle center of the upper main load pin hole to the rear end of the CT sample body is adopted, and the unit is mm; f (a/W) is the geometric coefficient of the CT sample and is only related to a/W; v is a dimensionless plasticity related term calculated as follows:
Figure BDA0001510211620000024
in (II) V 0 Is a non-dimensional parameter, and the parameter is,
Figure BDA0001510211620000025
Figure BDA0001510211620000029
is a plastic residual stress intensity factor with the unit of MPa (m) 1/2 );
Figure BDA00015102116200000210
Is an elastic residual stress intensity factor with the unit of MPa (m) 1/2 ),
Figure BDA00015102116200000211
Using J S Calculation, J S Is the fracture parameter under the residual stress field, and the unit is MPa.m:
Figure BDA0001510211620000026
wherein: e' is the effective modulus of elasticity: e' = E/(1-v) 2 ). E is the modulus of elasticity and ν is the poisson's ratio, both of which are described in the literature: (Zhao L, sting H, xu L, han Y, xiu J. Evaluation of related effects on crop grow growth by experimental initiation and numerical simulation. Engng frame Mech 2012.
Figure BDA00015102116200000311
And J S Extracting by using finite element simulation results;
in (II) L r Is a dimensionless parameter describing the main load amplitude:
Figure BDA0001510211620000031
wherein: sigma y Is the yield strength in MPa, see literature: (Zhao L, jin H, xu L, han Y, xiu J. Evaluation of constraint efficiencies on crop crack growth by experiment improvemention and numerical simulation.Engng Fract Mech 2012;96:251–66.);
Figure BDA00015102116200000312
Is the main load reference stress in MPa, calculated by the following formula:
Figure BDA0001510211620000032
wherein: n is L For dimensionless crack aspect ratio parameters, the following is calculated:
Figure BDA0001510211620000033
constant number
Figure BDA0001510211620000034
(II):
Figure BDA0001510211620000035
wherein:
Figure BDA00015102116200000313
is the elastic main load stress intensity factor with the unit of MPa (m) 1/2 ),
Figure BDA00015102116200000314
Is a plastic main load stress intensity factor with the unit of MPa (m) 1/2 );
Figure BDA00015102116200000315
Calculating by using a finite element simulation result:
in the (II), beta describes the amplitude of the residual stress and is a dimensionless parameter;
Figure BDA0001510211620000036
Figure BDA00015102116200000316
the unit is the secondary load reference stress, the unit is MPa, and finite element simulation calculation is utilized;
in the step (II), Z is a dimensionless elastic following factor, a stress-strain relation is extracted from a finite element simulation result, and an equivalent creep strain increment is taken
Figure BDA0001510211620000037
Equivalent elastic strain increment
Figure BDA0001510211620000038
The ratio of (A) to (B):
Figure BDA0001510211620000039
(2) And calculating the integral value of C under the steady-state creep composite stress field, wherein the calculation formula is as follows:
Figure BDA00015102116200000310
wherein A is creep hardening coefficient in MPa -n ·h -1 ,K I Is a composite stress intensity factor with the unit of MPa (m) 1/2 )。
Figure BDA00015102116200000317
Is the initial reference stress in MPa;
Figure BDA0001510211620000041
(3) Then calculating a crack tip parameter C (t) which is a load loop integral value reflecting the transient creep process and has the unit of MPa-mm- (h) -1 ) And calculating by using a reference stress method:
Figure BDA0001510211620000042
(V) in: sigma ref Is the total reference stress in MPa, calculated using the following integral equation:
Figure BDA0001510211620000043
wherein:
Figure BDA0001510211620000044
is the total reference strain rate in units of h -1
Figure BDA0001510211620000045
Figure BDA0001510211620000046
Is the primary load reference strain rate in units of h -1
Figure BDA0001510211620000047
In (V): epsilon ref Is the total reference strain, calculated using the formula:
ε ref =ε 0 ref +A ∫σ n ref dt
wherein: epsilon 0 ref Is an initial reference strain, extracted by finite element simulation.
(4) Calculating constraint parameter Q under transient creep condition RR The calculation formula is as follows:
Figure BDA0001510211620000048
Figure BDA0001510211620000049
is the creep strain rate of change in units of h -1 Related to the high-temperature creep property of the material, and n is a dimensionless creep stress hardening indexNumber, n and
Figure BDA00015102116200000410
see literature: (Zhao L, sting H, xu L, han Y, xiu J. Evaluation of influence effects on crop grow growth by experiment evolution and numerical registration. Engng frame Mech 2012), I251-66 n Is a dimensionless function related to n, I n Specific values can be found by consulting the literature: shih, C.F. 1983.Tables of Hutchinson-Rice-Rosenggren Single Field Technical Report, MRL E-147.
Figure BDA00015102116200000411
The opening stress value at the front edge of the crack is calculated by using finite elements, and the unit is Mpa and sigma 0 Is the yield strength of the material, in MPa, see literature: (Zhao L, xu L, han Y, sting H.two-parameter characterization of constrained effect by specific size on street crack growth. Engng Fract Mech 2012 96), L is a scalar distance, taken to be 1mm.
(VI): sigma 22 The opening stress value of the crack front is calculated by using the HRR stress field, the unit is MPa,
Figure BDA00015102116200000412
wherein: r is the distance from the crack trailing tip to the crack front investigation point in mm, theta is the crack tip angle,
Figure BDA00015102116200000413
is the creep strain rate of change in units of h -1 Related to the high temperature creep properties of the material, n is the dimensionless creep stress hardening index, n and
Figure BDA0001510211620000051
see literature: (Zhao L, sting H, xu L, han Y, xiu J. Evaluation of constraint efficiencies on crop crack growth by experimental investigation and numerical simulation.Engng Fract Mech 2012;96:251–66.),I n Is a non-dimensional function related to n,
Figure BDA0001510211620000052
is a dimensionless function related to theta and n, I n And
Figure BDA0001510211620000053
specific values can be found by consulting the literature: shih, C.F. 1983.Tables of Hutchinson-Rice-Rosenggren Single Field Technical Report, MRL E-147.
(5) Calculating transient creep equivalent stress
Figure BDA0001510211620000054
The calculation formula is as follows:
Figure BDA0001510211620000055
wherein:
Figure BDA0001510211620000056
is a dimensionless function related to theta and n, and the specific value can be obtained by looking up the literature: shih, C.F. 1983.Tables of Hutchinson-Rice-Rosenggren Single Field Technical Report, MRL E-147.
Calculating elastic equivalent stress
Figure BDA0001510211620000057
The calculation formula is as follows:
Figure BDA0001510211620000058
Figure BDA0001510211620000059
is a dimensionless function related to the angle theta of the crack tip and the Poisson's ratio v, and can be obtained by looking up the table(Webster,G.A.,1994.Fracturemechanicsinthecreeprange.JournalofStrainAnalysisforEngineeringDesign29,215–223.)
(6) Calculating the conversion time t by using MATALAB software K-RR : at this moment:
Figure BDA00015102116200000510
elastic stage damage integrated value:
Figure BDA00015102116200000511
MSF K the multiaxial stress factor under elastic conditions is calculated according to the relationship of Cocks and Ashby:
Figure BDA00015102116200000512
wherein: n is a dimensionless creep stress hardening index, sinh is a hyperbolic sine function, h k Three degrees of elastic stress, in the elastic stress state:
Figure BDA00015102116200000513
wherein: theta is the crack tip angle and ν is the poisson's ratio.
(4) Then calculating the incubation period time t under the transient creep stress field i The calculation formula is as follows:
Figure BDA0001510211620000061
(VII): d (mm) is the distance extending until the creep damage reaches 1 before the crack tip when the creep initiation occurs, namely the critical distance of the creep initiation.
(VII): MSF RR The multiaxial stress factor under plastic condition is calculated according to the relationship of Cocks and Ashby:
Figure BDA0001510211620000062
sinh is a hyperbolic sine function, h RR Three degrees of transient creep stress, in the plastic stress state:
Figure BDA0001510211620000063
wherein the mean stress
Figure BDA0001510211620000064
The unit is MPa, and the calculation formula is as follows:
Figure BDA0001510211620000065
wherein: sigma 11 And σ 33 The stress value of the crack front is calculated by utilizing the RRss stress field, the unit is MPa,
Figure BDA0001510211620000066
wherein:
Figure BDA0001510211620000067
is a dimensionless function related to theta and n, and the specific value can be obtained by looking up the literature:
Shih,C.F..1983.Tables of Hutchinson-Rice-Rosengren Singular Field Quantities.Brown University Technical Report,MRL E-147.。
preferably, the finite element simulation is a computational simulation using ABAQUS6.14, σ 22 FEM
Figure BDA0001510211620000068
J S
Figure BDA0001510211620000069
ε 0 ref The extraction process comprises the following steps:
(5) Firstly, establishing a finite element model of a pre-compression loaded CT sample, wherein specific dimensions can be shown in figure 1, setting elastic-plastic parameters in a material property module, setting compression load in a load module and constraint conditions: including symmetric conditions and fixed conditions. The contact module is internally provided with a compression round pin which is in rigid contact with the upper surface and the lower surface of the sample, and the analysis step module is internally provided with output parameters: the stress value is used for dividing grids in the grid module;
(6) The task calculation is submitted in the operation module to obtain the calculation result of the residual stress, and the secondary load reference stress can be directly extracted from the field variables in the result file
Figure BDA00015102116200000610
(7) Establishing a sample model with the same size, carrying out a main load tensile test, referring to fig. 1, setting elastic-plastic creep parameters at high temperature in a material property module, dividing grids in a grid module, setting rigid contact between a tensile pin and a pin hole in a contact module, inserting a prefabricated crack in the model, and setting output parameters in an analysis step module: stress strain value, stress intensity factor K value, rupture parameter J integral value set up tensile load in the load module to and restrain the condition: the method comprises the steps of (1) introducing the calculated residual stress into a preloading stress field under a symmetrical condition and a fixed condition;
(8) Submitting task calculation in the operation module to obtain the calculation result of the creep-tensile experiment containing residual stress, and acquiring initial reference strain from field variables when tensile load is not applied after cracks are inserted in a result file
Figure BDA0001510211620000073
σ 22 FEM
Figure BDA0001510211620000074
The elastic residual stress intensity factor can be obtained from historical variables
Figure BDA0001510211620000076
And residual stress rupture parameter J S At the initial moment of applying the tensile load, the plastic main load strength factor can be obtained
Figure BDA0001510211620000075
Obtaining the change curve of the equivalent stress along with the total strain increment from the historical variables, obtaining the equivalent creep strain increment from the curve,
Figure BDA0001510211620000071
increment of equivalent elastic strain
Figure BDA0001510211620000072
And further obtaining an elastic following factor Z calculation method.
Compared with the prior art, the invention has the beneficial effects that:
compared with the existing model, the design method can expand the original prediction model into the model containing the residual stress, so that the simplified method for predicting the creep induction period under the transient creep deformation condition is provided, and the creep induction period under the transient creep deformation condition can be simply and effectively predicted in the structure.
Drawings
FIG. 1 is a schematic structural diagram of a creep induction period prediction model of a high-temperature structure coupling residual stress and constraint effect under elastic conditions according to the present invention.
Wherein: 1-upper round pin, 2-CT sample body, 3-upper main load pin hole, 4-groove, 5-notch, 6-prefabricated crack, 7-lower main load pin hole and 8-lower round pin.
FIG. 2 is a schematic diagram of critical conditions for creep crack initiation.
Fig. 3 shows a method for calculating the elastic tracking factor Z.
Fig. 4 is a schematic diagram of stress conversion.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The creep induction period prediction model of the high-temperature structure coupling the residual stress and the restraint effect under the elastic transient creep condition comprises a CT sample body 1, wherein an upper round pin 1 and a lower round pin 2 are respectively arranged at the upper end and the lower end of the CT sample body, a groove 4 is arranged at the front end of the middle part of the CT sample body, a notch 5 is arranged at the rear part of the groove 4, a prefabricated crack 6 is arranged at the rear part of the notch 5, the groove 4, the notch 5 and the prefabricated crack 6 are on the same plane, an upper main load pin hole 3 and a lower main load pin hole 7 are further arranged on the CT sample body 1, and the upper main load pin hole 3 and the lower main load pin hole 7 are symmetrically arranged up and down and are respectively arranged at the upper end and the lower end of the groove 4.
P92 high-temperature heat-resistant steel was selected, CT samples of B =20mm, W =40mm, a/W =0.5 were used as study objects, and preload of 12000N and a main load of P =12000N were used as study loads. The main material properties are given in the following table:
Figure BDA0001510211620000081
the creep induction period prediction method for the high-temperature structure coupling the residual stress and the constraint effect under the elastic condition comprises the following steps of:
s1, firstly, carrying out compression loading on a CT sample body by using an upper round pin and a lower round pin in a preset size, and then releasing the upper round pin and the lower round pin to generate residual stress distribution near a gap of the CT sample body;
s2, inserting a prefabricated crack at the notch containing the residual stress to perform a creep test;
s3, applying main loads to the upper main load pin hole and the lower main load pin hole by using the pins, and performing a high-temperature creep test;
and S4, obtaining necessary parameters required for calculating the incubation period of the CT sample containing the residual stress through creep finite element simulation. Under elastic transient creep conditions, as shown in FIG. 4, the initial stress at the point of investigation is the elastic stress state, reaching the transition time t K-RR And then entering a transient creep stress state. Calculating pregnancyThe growing period mainly comprises the following steps:
the technical scheme of the invention is further illustrated by combining the specific examples.
Firstly, calculating each parameter:
(a) Elastic main load strength factor:
Figure BDA0001510211620000082
Figure BDA0001510211620000083
the following data were extracted from the finite element results:
(1) First, a finite element model of a pre-compressed loaded CT specimen was built by size. And setting elastic-plastic parameters in the material property module. Set up compression load in the load module to and restrain the condition, restrain the condition and include symmetry condition and fixed condition, set up the rigid contact of compression round pin and sample upper and lower surface in the contact module, set up output parameter in the analysis step module: stress value, dividing grids in the grid module;
(2) And submitting task calculation in the operation module to obtain a calculation result of the residual stress. In the result file, the secondary load reference stress can be directly extracted from the field variable
Figure BDA00015102116200000913
(3) The same size sample model was built and the main load tensile test was performed, see fig. 1. Elastic-plastic creep parameters under high temperature are set in the material property module, grids are divided in the grid module, rigid contact between a stretching pin and a pin hole is set in the contact module, a prefabricated crack is inserted into the model, and output parameters are set in the analysis step module: stress value, stress intensity factor K value, rupture parameter J integral value set up tensile load in the load module to and the constraint condition: the method comprises the steps of (1) introducing the calculated residual stress into a preloading stress field under a symmetrical condition and a fixed condition;
(4) Submitting task calculation in an operation module to obtain a calculation result of a creep-tensile experiment containing residual stress, wherein in a result file, when no tensile load is applied after a crack is inserted, and when no tensile load is applied after the crack is inserted, an initial reference strain can be obtained from field variables
Figure BDA00015102116200000914
The elastic residual stress intensity factor can be obtained from historical variables
Figure BDA00015102116200000915
And residual stress rupture parameter J S =0.013MPa · m, the plastic residual stress intensity factor can be calculated:
Figure BDA00015102116200000910
at the initial moment of applying the tensile load, the plastic main load strength factor can be obtained
Figure BDA00015102116200000911
(b) Main load reference stress:
Figure BDA0001510211620000091
Figure BDA0001510211620000092
(c) Amplitude of main load:
Figure BDA0001510211620000093
Figure BDA0001510211620000094
(d) Residual stress reference stress:
Figure BDA00015102116200000912
magnitude of residual stress:
Figure BDA0001510211620000095
(e) Elastic following factor: by step (4) in the above abaqus finite element simulation step, equivalent creep strain increments can be obtained from historical variables, resulting in figure 3,
Figure BDA0001510211620000096
increment of equivalent elastic strain
Figure BDA0001510211620000097
As can be read from fig. 3
Figure BDA0001510211620000098
Figure BDA0001510211620000099
(f) Plastic related terms:
Figure BDA0001510211620000101
Figure BDA0001510211620000102
second, stress intensity factor under composite loading
Figure BDA0001510211620000103
Initial reference stress:
Figure BDA0001510211620000104
the value of C integral under the steady state creep composite stress field is:
Figure BDA0001510211620000105
(III) stress values may then be obtained for the field variables
Figure BDA0001510211620000106
(a) And (4) looking up a table to obtain:
Figure BDA0001510211620000107
I n material parameter ε of P92 steel =4.99 crit =0.2; n =5.23, and when calculating creep stress and constraint, we take the distance r = d =0.05mm before the crack tip.
(b) And (6) looking up a table to obtain:
Figure BDA0001510211620000108
elastic equivalent stress
Figure BDA0001510211620000109
Figure BDA00015102116200001010
(IV) looking up a table to obtain:
Figure BDA00015102116200001011
transient creep equivalent stress
Figure BDA00015102116200001012
Transition time t K-RR : by using
Figure BDA00015102116200001013
And MATALAB calculated as: t is t K-RR =0h
Elastic stage damage integrated value:
Figure BDA00015102116200001014
(V) then calculating the germination under the transient creep stress field:
and (4) looking up a table to obtain:
Figure BDA00015102116200001015
Figure BDA00015102116200001016
average stress:
Figure BDA00015102116200001017
stress triaxial degree:
Figure BDA0001510211620000111
multiaxial stress factor:
Figure BDA0001510211620000112
d (mm) is the distance extending to 1 from the creep damage before the crack tip when the creep initiation occurs, i.e. the critical distance for the creep initiation, and the grain size of the material under study is generally taken as shown in FIG. 2.
Incubation period under transient creep conditions:
Figure BDA0001510211620000113
using MATALAB to solve the integral to obtain: t is t i K-RR =1755h。
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (3)

1. A creep induction period prediction method for coupling residual stress and constraint effect under elastic transient creep condition is characterized in that S1, an upper round pin and a lower round pin are used for carrying out compression loading with a preset size on a CT sample body, and then the upper round pin and the lower round pin are released, so that residual stress distribution can be generated near a notch of the CT sample body;
s2, inserting a prefabricated crack at the notch containing the residual stress to perform a creep test;
s3, applying main loads to the upper main load pin hole and the lower main load pin hole by using the pins, and performing a high-temperature creep test;
s4, obtaining necessary parameters required for calculating the incubation period of the CT sample containing residual stress through creep finite element simulation, wherein under the condition of elastic transient creep, the initial stress of a research point is in an elastic stress state, and the transition time t is reached K-RR Then entering a transient creep stress state;
the method for calculating the induction period mainly comprises the following steps:
(1) Firstly, calculating a stress intensity factor under composite loading, wherein the calculation formula is as follows:
Figure FDA0001510211610000011
in (I):
Figure FDA0001510211610000012
Figure FDA0001510211610000013
wherein:
Figure FDA0001510211610000014
is a stress intensity factor under the simulation calculation and only contains residual stress, and the unit is MPa (m) 1/2 );
Figure FDA0001510211610000015
Is the main load stress intensity factor with the unit of MPa (m) 1/2 ) (ii) a P is the primary load in N; b is the thickness of the specimen in mm, B n Is the net thickness of the sample, in mm; a/W is the length ratio of the prefabricated crack, a is the length of the prefabricated crack, and the horizontal straight line distance from the center of the upper main load pin hole to the rear end of the prefabricated crack is adopted, and the unit is mm; w is the nominal sample width, and the horizontal linear distance from the circle center of the upper main load pin hole to the rear end of the CT sample body is adopted, and the unit is mm; f (a/W) is the geometric coefficient of the CT sample and is only related to a/W; v is a dimensionless plasticity related term calculated as follows:
Figure FDA0001510211610000016
in (II) V 0 Is a non-dimensional parameter, and the parameter is,
Figure FDA0001510211610000017
Figure FDA0001510211610000018
is a plastic residual stress intensity factor with the unit of MPa (m) 1/2 );
Figure FDA0001510211610000019
Is an elastic residual stress intensity factor with the unit of MPa (m) 1/2 ),
Figure FDA00015102116100000110
By using J S Calculation, J S Is the fracture parameter under the residual stress field, and the unit is MPa.m:
Figure FDA00015102116100000111
wherein: e' is the effective elastic modulus: e' = E/(1-v) 2 ) E is the modulus of elasticity, v is the Poisson's ratio,
Figure FDA00015102116100000112
and J S Extracting by using finite element simulation results;
in (II) L r Is a dimensionless parameter describing the main load amplitude:
Figure FDA0001510211610000021
wherein: sigma y Is the yield strength in MPa;
Figure FDA0001510211610000022
is the main load reference stress in MPa, calculated by the following formula:
Figure FDA0001510211610000023
wherein: n is L For dimensionless crack aspect ratio parameters, calculated by:
Figure FDA0001510211610000024
constant number
Figure FDA0001510211610000025
(II):
Figure FDA0001510211610000026
wherein:
Figure FDA0001510211610000027
is the elastic main load stress intensity factor with the unit of MPa (m) 1/2 ),
Figure FDA0001510211610000028
Is a plastic main loadStress intensity factor in MPa (m) 1/2 );
Figure FDA0001510211610000029
Calculating by using a finite element simulation result:
in the (II), beta describes the amplitude of the residual stress and is a dimensionless parameter;
Figure FDA00015102116100000210
Figure FDA00015102116100000211
the unit is MPa, and finite element simulation calculation is utilized;
in the step (II), Z is a dimensionless elastic following factor, a stress-strain relation is extracted from a finite element simulation result, and an equivalent creep strain increment is taken
Figure FDA00015102116100000212
Equivalent elastic strain increment
Figure FDA00015102116100000213
The ratio of (A) to (B):
Figure FDA00015102116100000214
(2) And calculating the integral value of C under the steady-state creep composite stress field, wherein the calculation formula is as follows:
Figure FDA00015102116100000215
wherein A is creep hardening coefficient in MPa -n ·h -1 ,K I Is a composite stress intensity factor with the unit of MPa (m) 1 /2 ),
Figure FDA00015102116100000216
Is the initial reference stress in MPa;
Figure FDA00015102116100000217
(3) Then calculating a crack tip parameter C (t) which is a load loop integral value reflecting the transient creep process and has the unit of MPa.mm (h) -1 ) And calculating by using a reference stress method:
Figure FDA0001510211610000031
in (V): sigma ref Is the total reference stress in MPa, calculated using the following integral equation:
Figure FDA0001510211610000032
wherein:
Figure FDA0001510211610000033
is the total reference strain rate in units of h -1
Figure FDA0001510211610000034
Figure FDA0001510211610000035
Is the primary load reference strain rate in units of h -1
Figure FDA0001510211610000036
(V) in: epsilon ref Is the total reference strain, calculated using the formula:
ε ref =ε 0 ref +A∫σ n ref dt
wherein: epsilon 0 ref Is an initial reference strain, is extracted by finite element simulation,
(4) Calculating constraint parameter Q under transient creep condition RR The calculation formula is as follows:
Figure FDA0001510211610000037
Figure FDA0001510211610000038
is the creep strain rate of change in units of h -1 Related to the high temperature creep properties of the material, n is the dimensionless creep stress hardening index, I n Is a non-dimensional function related to n,
Figure FDA0001510211610000039
the opening stress value at the front edge of the crack is calculated by using finite elements, and the unit is Mpa and sigma 0 Is the yield strength of the material, the unit is MPa, L is the scalar distance, 1mm is taken;
(VI): sigma 22 The opening stress value of the crack front is calculated by using the HRR stress field, the unit is MPa,
Figure FDA00015102116100000310
wherein: r is the distance from the crack trailing tip to the crack front investigation point in mm, theta is the crack tip angle,
Figure FDA00015102116100000311
is the creep strain rate of change in units of h -1 Related to the high temperature creep properties of the material, n is the dimensionless creep stress hardening index, I n Is a non-dimensional function related to n,
Figure FDA00015102116100000312
is a dimensionless function related to theta and n,
(5) Calculating transient creep equivalent stress
Figure FDA00015102116100000313
The calculation formula is as follows:
Figure FDA00015102116100000314
wherein:
Figure FDA00015102116100000315
is a dimensionless function related to theta and n,
calculating elastic equivalent stress
Figure FDA0001510211610000041
The calculation formula is as follows:
Figure FDA0001510211610000042
Figure FDA0001510211610000043
is a dimensionless function related to the crack tip angle theta and the poisson ratio v,
(6) Calculating the conversion time t by using MATALAB software K-RR : at this moment:
Figure FDA0001510211610000044
elastic stage damage integrated value:
Figure FDA0001510211610000045
MSF K the multiaxial stress factor under elastic conditions is calculated according to the relationship of Cocks and Ashby:
Figure FDA0001510211610000046
wherein: n is a dimensionless creep stress hardening index, sinh is a hyperbolic sine function, h k Three degrees of elastic stress, in the elastic stress state:
Figure FDA0001510211610000047
wherein: theta is the crack tip angle, ν is the poisson's ratio,
(4) Then calculating the incubation period time t under the transient creep stress field i The calculation formula is as follows:
Figure FDA0001510211610000048
(VII): d (mm) is the distance extending from the creep damage before the crack tip to 1 when the creep initiation occurs, namely the critical distance of the creep initiation,
(VII): MSF RR Calculating a multiaxial stress factor under a plastic condition according to a relational expression of Cocks and Ashby:
Figure FDA0001510211610000049
sinh is a hyperbolic sine function, h RR Three degrees of transient creep stress, in the plastic stress state:
Figure FDA00015102116100000410
wherein the mean stress
Figure FDA00015102116100000411
The unit is MPa, and the calculation formula is as follows:
Figure FDA00015102116100000412
wherein: sigma 11 And σ 33 The stress value of the crack front is calculated by utilizing the RRss stress field, the unit is MPa,
Figure FDA0001510211610000051
wherein:
Figure FDA0001510211610000052
is a dimensionless function with respect to theta and n.
2. The method of claim 1, wherein the finite element modeling is computational modeling using ABAQUS6.14 to compute σ, a 22 FEM
Figure FDA0001510211610000053
J S
Figure FDA0001510211610000054
ε 0 ref The extraction process comprises the following steps:
(1) Firstly, establishing a finite element model of a pre-compressed loaded CT sample, setting elastic-plastic parameters in a material property module, setting compression load in a load module, and setting a constraint condition: including symmetry condition and fixed condition, set up the rigid contact of compression round pin and sample upper and lower surface in the contact module, set up output parameter in the analysis step module: stress value, dividing grids in the grid module;
(2) The task calculation is submitted in the operation module to obtain the calculation result of the residual stress, and the secondary load reference stress can be directly extracted from the field variables in the result file
Figure FDA0001510211610000055
(3) Establishing a sample model with the same size, carrying out a main load tensile test, setting elastic-plastic creep parameters at high temperature in a material property module, dividing grids in a grid module, setting rigid contact between a tensile pin and a pin hole in a contact module, inserting a prefabricated crack in the model, and setting output parameters in an analysis step module: stress strain value, stress intensity factor K value, rupture parameter J integral value set up tensile load in the load module to and restrain the condition: the method comprises the steps of (1) introducing the calculated residual stress into a preloading stress field under a symmetrical condition and a fixed condition;
(4) The method comprises the steps of submitting task calculation in an operation module, obtaining a calculation result of a creep-tensile experiment containing residual stress, and obtaining initial reference strain from field variables when tensile load is not applied after cracks are inserted in a result file
Figure FDA0001510211610000056
σ 22 FEM
Figure FDA0001510211610000057
The elastic residual stress intensity factor can be obtained from historical variables
Figure FDA0001510211610000058
And residual stress rupture parameter J S At the initial moment of applying the tensile load, the plastic main load strength factor can be obtained
Figure FDA0001510211610000059
Obtaining the change curve of the equivalent stress along with the total strain increment from the historical variables, obtaining the equivalent creep strain increment from the curve,
Figure FDA00015102116100000510
increment of equivalent elastic strain
Figure FDA00015102116100000511
And further obtaining an elastic following factor Z calculation method.
3. The method of claim 1, wherein B is a method of predicting creep induction period coupling residual stress and constraint effect under elastic transient creep conditions n =B。
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