CN109808273A - A kind of bending-resistant flexible hollow composite plate and its production process - Google Patents
A kind of bending-resistant flexible hollow composite plate and its production process Download PDFInfo
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- CN109808273A CN109808273A CN201910227596.1A CN201910227596A CN109808273A CN 109808273 A CN109808273 A CN 109808273A CN 201910227596 A CN201910227596 A CN 201910227596A CN 109808273 A CN109808273 A CN 109808273A
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- 238000005452 bending Methods 0.000 title claims abstract description 33
- 239000002131 composite material Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title description 12
- 238000001125 extrusion Methods 0.000 claims abstract description 9
- 238000002360 preparation method Methods 0.000 claims abstract description 6
- 238000007731 hot pressing Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 20
- 238000000034 method Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 7
- 238000002844 melting Methods 0.000 claims description 3
- 230000008018 melting Effects 0.000 claims description 3
- 238000003856 thermoforming Methods 0.000 claims description 3
- 238000013329 compounding Methods 0.000 claims 1
- 238000010030 laminating Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 abstract description 2
- 239000006173 Good's buffer Substances 0.000 abstract 1
- 238000005098 hot rolling Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 206010039424 Salivary hypersecretion Diseases 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000011236 particulate material Substances 0.000 description 2
- 208000026451 salivation Diseases 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
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- Laminated Bodies (AREA)
Abstract
本发明涉及一种耐弯折柔性空心复合板材，自上至下由柔性上面板、夹心层和柔性下面板三层热压制成，柔性上面板和柔性下面板分别由三层共挤复合膜压合制成，柔性上面板和柔性下面板的各层以夹心层为中心对称分布，夹心层采用三层结构，夹心层以柔性上面板为最高点以柔性下面板为最低点形成凹凸弯曲状。本发明制备方法简单，步骤易于操作，得到的耐弯折柔性空心复合板材具有高的整体韧性、延展性、耐穿刺性和耐弯折性，具有良好的缓冲变形和磨擦特性。
The invention relates to a bending-resistant flexible hollow composite sheet, which is made from top to bottom by three-layer hot pressing of a flexible upper panel, a sandwich layer and a flexible lower panel. The flexible upper panel and the flexible lower panel are respectively made of three-layer co-extrusion composite films. Made by pressing, the layers of the flexible upper panel and the flexible lower panel are symmetrically distributed with the sandwich layer as the center. The sandwich layer adopts a three-layer structure. The sandwich layer takes the flexible upper panel as the highest point and the flexible lower panel as the lowest point to form a concave-convex curved shape . The preparation method of the invention is simple, the steps are easy to operate, and the obtained bending-resistant flexible hollow composite plate has high overall toughness, ductility, puncture resistance and bending resistance, and has good buffer deformation and friction properties.
Description
Technical field
The present invention relates to a kind of bending-resistant flexible Hollow Compound plate and its production technologies, more particularly to one kind to be applied to machine
The bending-resistant flexible Hollow Compound plate and its production technology of electric product transportation package protective lining plate belong to composite board preparation skill
Art field.
Background technique
With the continuous promotion of domestic electronic product especially automobile sales volume, to electronic product components transportation and packing
Demand is also increasing.The protection liner plate that tradition is used as electronic product components is all kinds of foamed materials, exists and is not durable, buffers
It is ineffective and the shortcomings that can not be recycled.In recent years, a kind of novel plastic hollow plate was gradually applied in packaging field, but
It is the protective lining and partition as electronic product components, the surface hardness of plastic hollow boards is higher, is easy to scratch components；
It is not easy to bend with electromechanical product component shape, therefore protection effect is also bad.There are also in automobile industry with hollow
It is compound to achieve the purpose that prevent from scratching that plate pastes EVA/ flannelette, but due to containing formaldehyde in stickup glue, both not environmentally,
The operating environment of worker is also poor, and this material is directly discarded cannot recycle after use, will cause severe environmental pollution.
The object of the invention is to develop a kind of new material, it was able to satisfy the requirement of electronic product component surface protection both come in replacing
The composite material of hollow plate and hollow plate and EVA/ flannelette, and there is certain bending resistance, it is adapted to components shape and does not advise
Then the characteristics of.The exploitation of this material has the recyclable multiplexing of realization, environmentally protective electronic product components transportation and packing
Significance.
Summary of the invention
The purpose of the present invention is overcoming the deficiencies in the prior art, a kind of bending-resistant flexible Hollow Compound plate is provided
And its production technology.
The present invention adopts the following technical scheme: a kind of bending-resistant flexible Hollow Compound plate, from top to bottom by flexibility above
Plate, sandwich of layers and flexible three layers of hot pressing of lower panel are made, and the flexibility top panel is with flexible lower panel respectively by three layers of different materials
The coextrusion-lamination film pressing of matter is made, and each layer of the flexibility top panel and flexible lower panel is symmetrically divided centered on sandwich of layers
Cloth, the sandwich of layers use three-decker, and the sandwich of layers is highest point using flexible lower panel as minimum point using flexible top panel
Form concave-convex bending.
Further, the flexible top panel is from top to bottom followed successively by modified PE layer or layer of modified PP, PP layers and MODIFIED PP
Layer.
Further, the thickness of the flexible top panel and flexible lower panel is 0.1 ~ 2mm.
Further, the sandwich of layers is followed successively by layer of modified PP, PP layers and layer of modified PP from top to bottom.
The preparation method of bending-resistant flexible Hollow Compound plate, includes the following steps:
(1) particulate material of flexible top panel, flexible lower panel is respectively put into the feed box of three-layer co-extruded sheet material machine respectively；
(2) temperature and extrusion pressure of each extruder is set separately；
(3) it is sequentially prepared to obtain the flexible top panel of bending-resistant flexible Hollow Compound plate and flexible lower panel；
(4) preparation structure is the sandwich of layers of layer of modified PP/PP layer/layer of modified PP, wherein layer of modified PP raw material weight accounting for 5 ~
10%, PP layers of raw material weight accounting are 80 ~ 90%, the three-decker of sandwich of layers be by by raw material heating melting at salivation sheet,
The technique through vacuum thermoforming is processed into again；
(5) flexible top panel and flexible lower panel are transmitted simultaneously, make flexible top panel and flexible lower panel respectively by upper preheating
Roller and lower pre- hot-rolling, and at the same time carrying out secondary heating, heating temperature of the drying tunnel to sandwich of layers using drying tunnel transmission sandwich of layers
Degree is 150 ~ 200 DEG C；
(6) by composite roll that the plate progress of intermediate preheating is compound, it is hollow that bending-resistant flexible is made under the pressure of 4 ~ 6MPa
Composite board.
Further, the extruder temperature of the sandwich of layers, 160 ~ 180 DEG C of the temperature of middle layer material extruder head, upper layer
With 190 ~ 210 DEG C of temperature of lower layer material extruder head.
Further, when the flexible top panel and flexibility lower panel, the temperature 160 ~ 180 of MODIFIED PP material extruder head
DEG C, 190 ~ 210 DEG C of the temperature of PP material extruder head, 200 ~ 220 DEG C of temperature of MODIFIED PP or modified PE material extruder head.
Further, the temperature of the pre- hot-rolling in the step (5) is 150 ~ 160 DEG C.
The present invention has the advantage that (1) preparation method of the present invention is simple, high production efficiency, production cost is low, using one
Secondary property moulding process greatly improves production efficiency, and flexible upper surface, sandwich of layers and flexible lower surface are compound using hot pressing in mould,
Centre is environmentally protective without reducing production cost using adhesive；
(2) the bending-resistant flexible Hollow Compound plate being prepared has high overall flexibility, ductility, paracentesis resistance and bending resistance
Folding endurance has the deformation of good buffering and frictional behavior, and the adjustable proportion of elastomeric material of plate surface is to change it
Intensity, hardness, to meet the requirement of shelter of different component surfaces.The bending-resistant flexible Hollow Compound plate can be used in
Manufacture protection base pad, the liner plate etc. in electromechanical product component packaging, also can be used in the bottom plate for manufacturing automobile trunk and
Instead of occasions such as the composite materials of hollow plate and EVA/ flannelette.
Detailed description of the invention
Fig. 1 is the schematic diagram of the section structure of bending-resistant flexible Hollow Compound plate of the invention.
Fig. 2 is the process flow chart of bending-resistant flexible Hollow Compound plate of the invention.
Appended drawing reference: flexible top panel 1, flexible lower panel 3, upper pre- hot-rolling 4, drying tunnel 5, lower pre- hot-rolling 6, is answered at sandwich of layers 2
Close roller 7.
Specific embodiment
Below with reference to specific attached drawing, the invention will be further described.
A kind of bending-resistant flexible Hollow Compound plate as shown in Figure 1:, from top to bottom by flexible top panel, sandwich of layers and soft
Property three layers of hot pressing of lower panel be made, flexible top panel and flexible lower panel are pressed by the coextrusion-lamination film of three layers of unlike material respectively
It is made, each layer of flexible top panel and flexible lower panel is symmetrical centered on sandwich of layers, and sandwich of layers uses three-decker, folder
Central layer forms concave-convex bending by highest point of flexible top panel by minimum point of flexible lower panel.Flexible top panel is from top to bottom
It is followed successively by modified PE layer or layer of modified PP, PP layers and layer of modified PP, the thickness of flexible top panel 1 and flexible lower panel 3 is 0.1
~ 2mm sandwich of layers successively includes layer of modified PP, PP layers and layer of modified PP from top to bottom.
The technological process of production of the invention includes flexible top panel 1, sandwich of layers 2 and flexible lower panel 3 as shown in Figure 2；On
Pre- hot-rolling 4；Heat the drying tunnel 5 of sandwich of layers；Under pre- hot-rolling 6；Composite roll 7；
Three kinds of particulate materials of flexible top panel 1, flexible lower panel 3 and sandwich of layers 2 are respectively put into three-layer co-extruded sheet material respectively
In the feed box of machine, for the extruder temperature of sandwich of layers 2,160 ~ 180 DEG C of temperature of middle layer PP material extruder head, upper layer and
190 ~ 210 DEG C of the temperature of lower-layer modified PP material extruder head, when for flexible top panel 1 and flexible lower panel 3, MODIFIED PP object
160 ~ 180 DEG C of temperature for expecting extruder head, 190 ~ 210 DEG C of the temperature of PP material extruder head, MODIFIED PP or modified PE material extruder head
200 ~ 220 DEG C of temperature, be sequentially prepared to obtain the flexible top panel and flexible lower panel of bending-resistant flexible Hollow Compound plate；
It is 80 ~ 90% that layer of modified PP raw material weight accounting, which is 5 ~ 10%, PP layers of raw material weight accounting, in the three-decker of sandwich of layers, folder
The three-decker of central layer is by the way that raw material heating melting to be processed at salivation sheet, then the technique through vacuum thermoforming.
Flexible top panel 1 and flexible lower panel 3 are transmitted simultaneously, make it respectively by upper pre- hot-rolling and lower pre- hot-rolling, and
Secondary heating is carried out using drying tunnel transmission sandwich of layers 2 simultaneously, for the heating and temperature control of sandwich of layers at 150 ~ 200 DEG C, process is compound
The plate of intermediate preheating is carried out compound, the obtained bending-resistant flexible Hollow Compound plate under the pressure of 4 ~ 6MPa by roller.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910227596.1A CN109808273A (en) | 2019-03-25 | 2019-03-25 | A kind of bending-resistant flexible hollow composite plate and its production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910227596.1A CN109808273A (en) | 2019-03-25 | 2019-03-25 | A kind of bending-resistant flexible hollow composite plate and its production process |
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| CN109808273A true CN109808273A (en) | 2019-05-28 |
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| CN201910227596.1A Pending CN109808273A (en) | 2019-03-25 | 2019-03-25 | A kind of bending-resistant flexible hollow composite plate and its production process |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111843486A (en) * | 2020-07-24 | 2020-10-30 | 金煌杰 | Preparation process of bending-resistant triangular steel |
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| CN1516645A (en) * | 2001-06-15 | 2004-07-28 | ����-���ء���˹��ɭ | Film laminate and method and apparatus for making same |
| CN1726128A (en) * | 2002-12-13 | 2006-01-25 | 奥利-本特·拉斯马森 | Film laminate with improved resistance to bending in all directions and method and apparatus for its manufacture |
| TWM447314U (en) * | 2012-09-03 | 2013-02-21 | Ling-Lang Zhan | Plastic laminated packing sheet material structure |
| CN106310966A (en) * | 2016-09-29 | 2017-01-11 | 盐城海普润膜科技有限公司 | Inner support flat sheet membrane as well as preparation method and application thereof |
| CN106481028A (en) * | 2015-08-26 | 2017-03-08 | 黄石市三木塑料模具有限公司 | Synthetic resin watt |
| CN209756337U (en) * | 2019-03-25 | 2019-12-10 | 特耐王汇立塑料制品无锡有限公司 | bending-resistant flexible hollow composite board |
-
2019
- 2019-03-25 CN CN201910227596.1A patent/CN109808273A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1516645A (en) * | 2001-06-15 | 2004-07-28 | ����-���ء���˹��ɭ | Film laminate and method and apparatus for making same |
| CN101066632A (en) * | 2001-06-15 | 2007-11-07 | 奥利-本特·拉斯马森 | Film laminated product and its manufacturing method and device |
| CN1726128A (en) * | 2002-12-13 | 2006-01-25 | 奥利-本特·拉斯马森 | Film laminate with improved resistance to bending in all directions and method and apparatus for its manufacture |
| TWM447314U (en) * | 2012-09-03 | 2013-02-21 | Ling-Lang Zhan | Plastic laminated packing sheet material structure |
| CN106481028A (en) * | 2015-08-26 | 2017-03-08 | 黄石市三木塑料模具有限公司 | Synthetic resin watt |
| CN106310966A (en) * | 2016-09-29 | 2017-01-11 | 盐城海普润膜科技有限公司 | Inner support flat sheet membrane as well as preparation method and application thereof |
| CN209756337U (en) * | 2019-03-25 | 2019-12-10 | 特耐王汇立塑料制品无锡有限公司 | bending-resistant flexible hollow composite board |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111843486A (en) * | 2020-07-24 | 2020-10-30 | 金煌杰 | Preparation process of bending-resistant triangular steel |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190528 |
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| RJ01 | Rejection of invention patent application after publication |