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CN109796546A - A kind of preparation method and application of olefin polymerization heterogeneous catalysis - Google Patents

A kind of preparation method and application of olefin polymerization heterogeneous catalysis Download PDF

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CN109796546A
CN109796546A CN201811552977.9A CN201811552977A CN109796546A CN 109796546 A CN109796546 A CN 109796546A CN 201811552977 A CN201811552977 A CN 201811552977A CN 109796546 A CN109796546 A CN 109796546A
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catalyst
solvent
polymerization
heterogeneous catalysis
polyolefin
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历伟
董传鼎
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Ningbo University
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Ningbo University
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Abstract

A kind of preparation method of olefin polymerization heterogeneous catalysis, it is characterised in that include the following steps: that 1. polyolefin catalyst is dissolved in solvent, the concentration of polyolefin catalyst in a solvent is 50~5000 μm of ol/ml;2. auxiliary agent is added, and stir, so that polyolefin catalyst is agglomerated into particle in above-mentioned solvent, obtain heterogeneous catalysis agent solution, wherein the molar ratio of said polyolefins catalyst and auxiliary agent is 10~1000, and the partial size of particle is 50~900nm.The invention also discloses the applications of heterogeneous catalysis made from above-mentioned preparation method.Compared with prior art, preparation method of the invention is simple, and heterogeneous catalysis obtained can prepare the polyolefin products that grain diameter is big, bulk density is high, and will not generate reaction kettle in polymerization process and stick wall phenomenon;The activity of superelevation can be can be obtained under extremely low co-catalyst dosage simultaneously.

Description

A kind of preparation method and application of olefin polymerization heterogeneous catalysis
Technical field
The invention belongs to olefin polymerization technical fields, and in particular to a kind of system of olefin polymerization heterogeneous catalysis Preparation Method and application.
Background technique
Catalyst for olefines polymerizing mainly includes homogeneous catalyst and heterogeneous catalysis.Homogeneous catalyst is molten by catalyst In solvent, catalysis reaction is carried out in the form of molecule.Homogeneous catalysis activity with higher, however, the polyolefin ten of preparation Partial volume is also easy to produce the glutinous wall phenomenon of reactor, affects the continuous production of technique;Meanwhile the polyolefin particles partial size of preparation Small, heap density is low, reduces the value of product;In addition, to obtain the catalyst of high activity, homogeneous catalyst is needed using a large amount of Co-catalyst, the molar ratio of usual co-catalyst and catalyst is greater than 1000, can just obtain higher catalytic activity, this is significantly Increase the production cost of technique.Heterogeneous catalysis can obtain particle in the course of the polymerization process to avoid the fouling of reactor wall face Greatly, the high polyolefin products of heap density can direct plunge into use in existing commercial plant, be the important directions of catalyst development One of.Currently, industrial about 70% polyethylene is produced by heterogeneous catalysis.Heterogeneous catalysis is by homogeneous catalyst It is supported, i.e., catalyst is dissolved in solvent, is configured to after homogeneous catalyst through physical absorption or is chemically bonded close with carrier It is connected.Be usually used in loading the carrier of homogeneous catalyst mainly including inorganic carrier and organic carrier, as silica, magnesium chloride, Aluminium oxide, titanium oxide, carbon nanotubes, graphene, polystyrene, polyvinyl alcohol etc..When polymerization, due to chain growth generate it is huge It is broken that carrier occurs for tension, broken to form nanoscale fragment and remain in the matrix of polyolefin, causes polyolefin nascent Contain ash content inside particle, affects the following process of material;Simultaneously as the acidity and carrier surface of carrier surface are to activity Point blocks, and causing the activity of heterogeneous catalysis is only 1/10th of homogeneous catalyst.It is different from homogeneous catalyst, it is non-equal The co-catalyst dosage that phase catalyst is needed when obtaining high activity substantially reduces that (molar ratio of co-catalyst and catalyst is greater than 40)。
Summary of the invention
First technical problem to be solved by this invention is the status for the prior art, provides a kind of preparation process letter The preparation method of olefin polymerization heterogeneous catalysis single, without using carrier, so that heterogeneous catalysis obtained is same Has the effect of the heterogeneous catalysis that load in the prior art has carrier, and in the case where extremely low co-catalyst dosage, i.e., It can get efficient olefinic polymerization effect.
Second technical problem to be solved by this invention is the status for the prior art, provides a kind of above-mentioned preparation side The application of olefin polymerization heterogeneous catalysis made from method.
The present invention solves technical solution used by above-mentioned first technical problem are as follows: a kind of olefin polymerization is heterogeneous to urge The preparation method of agent, it is characterised in that include the following steps:
1. polyolefin catalyst is dissolved in solvent, the concentration of polyolefin catalyst in a solvent is 50~5000 μm of ol/ ml;
2. auxiliary agent is added, and stir, so that polyolefin catalyst is agglomerated into particle in above-mentioned solvent, obtains heterogeneous Catalyst solution;Wherein the auxiliary agent includes ethers nucleating agent, esters nucleating agent, alkoxide compound, polysilsesquioxane, silicon One of alkane coupling agent;The molar ratio of said polyolefins catalyst and auxiliary agent is 10~1000, the partial size of particle is 50~ 900nm。
As an improvement, the polyolefin catalyst is Ziegler-Natta catalyst, metallocene catalyst, rear transition gold At least one of metal catalyst, FI catalyst, chromium-based catalysts.
It improves, the solvent is at least one of toluene, normal heptane, tetrahydrofuran, chloroform.
The present invention solves technical solution used by above-mentioned second technical problem are as follows: a kind of preparation method as described above The application of olefin polymerization heterogeneous catalysis obtained, including in olefin polymerization.
Above-mentioned application method is preferred are as follows: the temperature of polymer reactor is adjusted to -40~120 DEG C;And be added polymer solvent and Above-mentioned olefin polymerization heterogeneous catalysis stirs 1~10min;Olefinic monomer is then added and co-catalyst polymerize instead Answer, the reaction time is 1~120min, wherein the molar ratio of co-catalyst and above-mentioned olefin polymerization heterogeneous catalysis be 1~ 40, the content i.e. polymerization pressure of olefinic monomer are 1~30bar.
Improved to be, the co-catalyst is alkyl aluminum compound, alkyl lithium compounds, alkyl zinc compound, boron alkyl At least one of compound.
The olefinic monomer includes at least one of ethylene, propylene, isoprene, 1- butylene, 1- hexene, 1- octene.
Finally, the polymer solvent includes at least one of normal heptane, n-hexane, toluene.
Compared with the prior art, the advantages of the present invention are as follows: preparation method is simple, does not use any carrier, is not related to multiple The reaction process of miscellaneous carrier and catalyst, only by the way that the auxiliary agent of trace is added, so that homogeneous catalyst is using auxiliary agent as core, shape At cluster structure, grain diameter is obtained in the heterogeneous catalysis of 50~900nm.Since auxiliary agent makes catalyst molecule accumulate ten Divide closely, strong interaction between catalyst molecule so that activated centre will not fall off when polymerization, therefore can prepare particle The polyolefin products that diameter is big, bulk density is high.Meanwhile reaction kettle will not be generated in polymerization process and sticks wall phenomenon.It is worth mentioning It is that when being applied in olefin polymerization using the heterogeneous catalysis that this method obtains, can be used in extremely low co-catalyst Can be obtained the activity (molar ratio≤40 of 1≤co-catalyst and catalyst) of superelevation under amount, especially when co-catalyst with urge When the molar ratio of agent is 1, catalyst is still able to maintain quite high activity.
Detailed description of the invention
Fig. 1 is the grain-size graph of heterogeneous catalysis particles in solution prepared by the embodiment of the present invention 1;
Fig. 2 is the optical microscope of heterogeneous catalysis agent solution prepared by the embodiment of the present invention 1;
Fig. 3 is polyethylene particle photo prepared by the embodiment of the present invention 1;
Fig. 4 is the wall surface photo of reaction kettle after 1 polymerization reaction of the embodiment of the present invention;
Fig. 5 is the wall surface photo of reaction kettle after comparative example polymerization reaction;
Fig. 6 is the polyethylene particle photo of comparative example preparation.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
Embodiment 1:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.By the catalyzed polyolefin of 900 μm of ol Agent TiCl4(Ziegler-Natta catalyst) is dissolved in the solvent n-heptane of 10mL, and the poly- silsesquioxane of auxiliary agent of 10 μm of ol is added Alkane stirs 1h so that polyolefin catalyst is agglomerated into particle in normal heptane and obtains heterogeneous catalysis solvent.It is heterogeneous Catalyst solution is after laser particle size monitors, and measuring the grain diameter to be formed is 375nm, as shown in Figure 1.Heterogeneous catalysis is molten The optical microscope picture of liquid is as shown in Figure 2.Slurry polymerization temperature of reactor is adjusted to 60 DEG C, 400mL polymer solvent is added Above-mentioned heterogeneous catalysis agent solution 1mL is added in normal heptane, stirs 10min, the co-catalyst triethyl aluminum of 90 μm of ol is then added (molar ratio of co-catalyst and heterogeneous catalysis is 1), ethylene (3bar) polymerize 15min.It is heterogeneous made from the present embodiment Polymerization catalyst activity is very high, obtains polyethylene 153.0g, and polymerizate particle is big, and average grain diameter is up to 3.5mm (such as Fig. 3 institute Show), bulk density is high, reaches 385g/cm3, reactor, which is not present, sticks wall phenomenon, specifically refers to Fig. 4.
Embodiment 2:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.By the catalyzed polyolefin of 500 μm of ol Agent TiCl3(Ziegler-Natta catalyst) is dissolved in the solvents tetrahydrofurane of 10mL, and the auxiliary agent ether of 50 μm of ol is added (certainly Other ethers such as dimethyl ether, silicon ether, amidogen ether can also be used as nucleating agent), 1h is stirred, so that polyolefin catalyst is in tetrahydrofuran In be agglomerated into particle, obtain heterogeneous catalysis solvent.Heterogeneous catalysis agent solution measures to be formed after laser particle size monitors Grain diameter be 50nm.Slurry polymerization temperature of reactor is adjusted to 120 DEG C, addition 400mL polymer solvent toluene, in addition State heterogeneous catalysis agent solution 1mL, stir 1min, be then added 250 μm of ol co-catalyst n-BuLi (co-catalyst with it is non- The molar ratio of homogeneous catalyst is that 5), propylene (30bar) polymerize 15min.The polymerization of heterogeneous catalysis made from the present embodiment is lived Property it is very high, obtain polypropylene 103.0g, polymerizate particle is big, and average grain diameter reaches 2.5mm, and bulk density is high, reaches 355g/ cm3, reactor, which is not present, sticks wall phenomenon.
Embodiment 3:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.By the catalyzed polyolefin of 50mmol Agent VCl4(Ziegler-Natta catalyst) is dissolved in the solvent chloroform of 10mL, and the auxiliary agent ethyl acetate of 50mol is added (certainly Other esters such as methyl formate, acrylate, aliphatic ester can be used as nucleating agent), 1h is stirred, so that polyolefin catalyst exists It is agglomerated into particle in chloroform, obtains heterogeneous catalysis solvent.Heterogeneous catalysis agent solution measures after laser particle size monitors The grain diameter of formation is 900nm.Slurry polymerization temperature of reactor is adjusted to 0 DEG C, 400mL polymer solvent n-hexane is added, Above-mentioned heterogeneous catalysis agent solution 1mL is added, stirs 1min, the co-catalyst aluminium diethyl monochloride that 5mmol is then added (is helped and urged Agent and the molar ratio of heterogeneous catalysis are that 1), isoprene (1bar) polymerize 15min.It is heterogeneous made from the present embodiment Polymerization catalyst activity is very high, obtains polyisoprene 23.0g, and polymerizate particle is big, and average grain diameter reaches 1.2mm, accumulation Density is high, reaches 355g/cm3, reactor, which is not present, sticks wall phenomenon.
Embodiment 4:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.The polyolefin of 9000 μm of ol is urged Agent bis cyclopentadienyl zirconium dichloride (metallocene catalyst) is dissolved in the solvent toluene of 10mL, and the auxiliary agent trimethyl aikyiaiurnirsoxan beta of 9 μm of ol is added, stirs 1h is mixed, so that polyolefin catalyst is agglomerated into particle in toluene, obtains heterogeneous catalysis solvent.Heterogeneous catalysis is molten For liquid after laser particle size monitors, measuring the grain diameter to be formed is 500nm.Slurry polymerization temperature of reactor is adjusted to 90 DEG C, 400mL polymer solvent toluene is added, above-mentioned heterogeneous catalysis agent solution 1mL is added, stirs 1min, helping for 36mmol is then added Catalyst trimethyl aikyiaiurnirsoxan beta (molar ratio of co-catalyst and heterogeneous catalysis is 40), 1- butylene (10bar), polymerization 15min.Heterogeneous catalysis polymerization activity made from the present embodiment is very high, obtains polybutene 43.0g, polymerizate particle Greatly, average grain diameter reaches 2.2mm, and bulk density is high, reaches 375g/cm3, reactor, which is not present, sticks wall phenomenon.
Embodiment 5:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.By the catalyzed polyolefin of 900 μm of ol Agent FI catalyst is dissolved in the solvent toluene of 10mL, and the auxiliary agent dimethyl siloxane of 0.9 μm of ol is added, and 1h is stirred, so that polyolefin Catalyst is agglomerated into particle in toluene, obtains heterogeneous catalysis solvent.Heterogeneous catalysis agent solution is supervised through laser particle size After survey, measuring the grain diameter to be formed is 700nm.Slurry polymerization temperature of reactor is adjusted to -40 DEG C, 400mL polymerization is added Above-mentioned heterogeneous catalysis agent solution 1mL is added in solvent toluene, stirs 1min, the co-catalyst diethyl of 450 μm of ol is then added Zinc (molar ratio of co-catalyst and heterogeneous catalysis is 5), 1- hexene (10bar) polymerize 15min.Made from the present embodiment Heterogeneous catalysis polymerization activity is very high, obtains polyhexene 63.0g, and polymerizate particle is big, and average grain diameter reaches 1.2mm, heap Product density is high, reaches 305g/cm3, reactor, which is not present, sticks wall phenomenon.
Embodiment 6:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.By the catalyzed polyolefin of 900 μm of ol Agent ferric acetyl acetonade/pyridine diimine catalyst (late transition metal catalyst) is dissolved in the solvent toluene of 10mL, and 0.9 μm of ol is added Auxiliary agent vinyltrimethoxysilane, stir 1h so that polyolefin catalyst is agglomerated into particle in toluene, obtain it is non- Phase catalyst solvent.For heterogeneous catalysis agent solution after laser particle size monitors, measuring the grain diameter to be formed is 350nm.It will slurry Liquid polymer reactor temperature is adjusted to 30 DEG C, and 400mL polymer solvent toluene is added, above-mentioned heterogeneous catalysis agent solution 1mL is added, 1min is stirred, the co-catalyst boron triethyl of 450 μm of ol is then added, and (molar ratio of co-catalyst and heterogeneous catalysis is 5), 1- octene (25bar) polymerize 15min.Heterogeneous catalysis polymerization activity made from the present embodiment is very high, obtains gathering pungent Alkene 53.0g, polymerizate particle is big, and average grain diameter reaches 2.2mm, and bulk density is high, reaches 385g/cm3, reactor, which is not present, sticks wall Phenomenon.
Embodiment 7:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.By the catalyzed polyolefin of 900 μm of ol Agent chrome green (chromium-based catalysts) is dissolved in the solvent chloroform of 10mL, and the auxiliary agent vinyl trimethoxy silicon of 0.9 μm of ol is added Alkane stirs 1h so that polyolefin catalyst is agglomerated into particle in chloroform and obtains heterogeneous catalysis solvent.It is heterogeneous to urge For agent solution after laser particle size monitors, measuring the grain diameter to be formed is 350nm.By slurry polymerization temperature of reactor adjust to 120 DEG C, 400mL polymer solvent toluene is added, above-mentioned heterogeneous catalysis agent solution 1mL is added, stirs 1min, 450 μ is then added The co-catalyst boron triethyl (molar ratio of co-catalyst and heterogeneous catalysis is 5) of mol, 1- octene (2bar), polymerization 15min.Heterogeneous catalysis polymerization activity made from the present embodiment is very high, obtains polyoctenamer 233.0g, polymerizate particle Greatly, average grain diameter reaches 3.2mm, and bulk density is high, reaches 405g/cm3, reactor, which is not present, sticks wall phenomenon.
Comparative example:
Reaction unit is purged with high pure nitrogen, removes air and water in reaction unit.By the catalyst of 900 μm of ol TiCl4(Ziegler-Natta catalyst) is dissolved in the solvent n-heptane of 10mL, stirs 1h, and catalyst solution is made.Catalyst is molten Liquid no signal after laser particle size monitors shows catalyst and not formed nanoscale heterogeneous catalyst particles.Slurries are gathered It closes reactor to adjust to 60 DEG C, 400ml polymer solvent normal heptane is added, above-mentioned catalyst solution 1mL is added, stir 10min, with The co-catalyst triethyl aluminum (molar ratio of co-catalyst and catalyst solution is 1) of 90 μm of ol is added afterwards, ethylene (3bar) gathers Close 15min.Polymerization catalyst activity is low, only obtains polyethylene 3.0g, and polymerizate sticks wall very much, as shown in Figure 5.Polymerizate Has no particle shape, as shown in Figure 6.

Claims (8)

1.一种烯烃聚合用非均相催化剂的制备方法,其特征在于包括如下步骤:1. a preparation method of a heterogeneous catalyst for olefin polymerization, is characterized in that comprising the steps: ①将聚烯烃催化剂溶于溶剂中,聚烯烃催化剂在溶剂中的浓度为50~5000μmol/ml;① Dissolve the polyolefin catalyst in the solvent, and the concentration of the polyolefin catalyst in the solvent is 50-5000 μmol/ml; ②加入助剂,并搅拌,使得聚烯烃催化剂在上述溶剂中团聚成颗粒,即制得非均相催化剂溶液;其中所述助剂包括醚类成核剂、酯类成核剂、烷氧基化合物、聚倍半硅氧烷、硅烷偶联剂中的一种;上述聚烯烃催化剂与助剂的摩尔比为10~1000,颗粒的粒径为50~900nm。②Add auxiliary agent and stir to make the polyolefin catalyst agglomerate into particles in the above-mentioned solvent, that is to obtain a heterogeneous catalyst solution; wherein the auxiliary agent includes ether nucleating agent, ester nucleating agent, alkoxyl One of a compound, a polysilsesquioxane, and a silane coupling agent; the molar ratio of the polyolefin catalyst to the auxiliary agent is 10-1000, and the particle size of the particles is 50-900 nm. 2.根据权利要求1所述的制备方法,其特征在于:所述聚烯烃催化剂为Ziegler-Natta催化剂、茂金属催化剂、后过渡金属催化剂、FI催化剂、铬基催化剂中的至少一种。2. The preparation method according to claim 1, wherein the polyolefin catalyst is at least one of Ziegler-Natta catalyst, metallocene catalyst, late transition metal catalyst, FI catalyst, and chromium-based catalyst. 3.根据权利要求1所述的制备方法,其特征在于:所述溶剂为甲苯、正庚烷、四氢呋喃、氯仿中的至少一种。3. preparation method according to claim 1 is characterized in that: described solvent is at least one in toluene, n-heptane, tetrahydrofuran, chloroform. 4.一种如权利要求1~3任一权项所述的制备方法制得的烯烃聚合用非均相催化剂的应用,包括用于烯烃聚合反应中。4. An application of the heterogeneous catalyst for olefin polymerization prepared by the preparation method according to any one of claims 1 to 3, including use in an olefin polymerization reaction. 5.根据权利要求4所述的应用,其特征在于方法为:将聚合反应器的温度调至-40~120℃;并加入聚合溶剂和上述烯烃聚合用非均相催化剂,搅拌1~10min;随后加入烯烃单体和助催化剂进行聚合反应,反应时间为1~120min,其中助催化剂与上述烯烃聚合用非均相催化剂的摩尔比为1~40,烯烃单体的含量也就是聚合压力为1~30bar。5. The application according to claim 4, characterized in that the method is: adjusting the temperature of the polymerization reactor to -40~120°C; and adding a polymerization solvent and a heterogeneous catalyst for the above-mentioned olefin polymerization, and stirring for 1~10min; Then add olefin monomer and cocatalyst to carry out polymerization reaction, the reaction time is 1~120min, wherein the molar ratio of cocatalyst to the above heterogeneous catalyst for olefin polymerization is 1~40, and the content of olefin monomer, that is, the polymerization pressure is 1 ~30bar. 6.根据权利要求5所述的应用,其特征在于:所述助催化剂为烷基铝化合物、烷基锂化合物、烷基锌化合物、烷基硼化合物中的至少一种。6 . The application according to claim 5 , wherein the cocatalyst is at least one of an alkyl aluminum compound, an alkyl lithium compound, an alkyl zinc compound, and an alkyl boron compound. 7 . 7.根据权利要求5所述的应用,其特征在于:所述烯烃单体包括乙烯、丙烯、异戊二烯、1-丁烯、1-己烯、1-辛烯中的至少一种。7 . The application according to claim 5 , wherein the olefin monomer comprises at least one of ethylene, propylene, isoprene, 1-butene, 1-hexene, and 1-octene. 8 . 8.根据权利要求5所述的应用,其特征在于:所述聚合溶剂包括正庚烷、正己烷、甲苯中的至少一种。8. The application according to claim 5, wherein the polymerization solvent comprises at least one of n-heptane, n-hexane and toluene.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110698578A (en) * 2019-09-30 2020-01-17 宁波大学 Preparation method of ultra-high molecular weight polyolefin and low molecular weight polyolefin blend
CN114891140A (en) * 2022-04-29 2022-08-12 浙江大学 A kind of preparation method of low ash, high comonomer content polyolefin copolymer

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CN100503659C (en) * 2001-12-19 2009-06-24 玻利阿黎斯技术有限公司 Production of olefin polymerisation catalysts
CN102209732A (en) * 2008-11-10 2011-10-05 北欧化工公司 Process for the preparation of an unsupported, solid olefin polymerisation catalyst and use in polymerisation of olefins
CN110922512A (en) * 2018-09-19 2020-03-27 杭州双安科技有限公司 Catalyst component for olefin polymerization, preparation method and application thereof

Patent Citations (3)

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Publication number Priority date Publication date Assignee Title
CN100503659C (en) * 2001-12-19 2009-06-24 玻利阿黎斯技术有限公司 Production of olefin polymerisation catalysts
CN102209732A (en) * 2008-11-10 2011-10-05 北欧化工公司 Process for the preparation of an unsupported, solid olefin polymerisation catalyst and use in polymerisation of olefins
CN110922512A (en) * 2018-09-19 2020-03-27 杭州双安科技有限公司 Catalyst component for olefin polymerization, preparation method and application thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110698578A (en) * 2019-09-30 2020-01-17 宁波大学 Preparation method of ultra-high molecular weight polyolefin and low molecular weight polyolefin blend
CN110698578B (en) * 2019-09-30 2021-11-23 宁波大学 Process for preparing blends of ultrahigh molecular weight polyolefins and low molecular weight polyolefins
CN114891140A (en) * 2022-04-29 2022-08-12 浙江大学 A kind of preparation method of low ash, high comonomer content polyolefin copolymer

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