CN109738522A - A kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection - Google Patents
A kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection Download PDFInfo
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- CN109738522A CN109738522A CN201910051416.9A CN201910051416A CN109738522A CN 109738522 A CN109738522 A CN 109738522A CN 201910051416 A CN201910051416 A CN 201910051416A CN 109738522 A CN109738522 A CN 109738522A
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 47
- 238000001514 detection method Methods 0.000 title claims abstract description 47
- 239000010959 steel Substances 0.000 title claims abstract description 47
- 238000010521 absorption reaction Methods 0.000 title abstract description 20
- 238000001179 sorption measurement Methods 0.000 claims abstract description 26
- 230000001133 acceleration Effects 0.000 claims abstract description 18
- 238000006243 chemical reaction Methods 0.000 claims abstract description 14
- 238000004891 communication Methods 0.000 claims abstract description 14
- 230000008878 coupling Effects 0.000 claims abstract description 12
- 238000010168 coupling process Methods 0.000 claims abstract description 12
- 238000005859 coupling reaction Methods 0.000 claims abstract description 12
- 230000005764 inhibitory process Effects 0.000 claims abstract description 10
- 230000001737 promoting effect Effects 0.000 claims abstract description 10
- 238000000034 method Methods 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000007787 solid Substances 0.000 claims description 2
- 238000010276 construction Methods 0.000 abstract description 9
- 238000012360 testing method Methods 0.000 abstract description 7
- 230000007613 environmental effect Effects 0.000 abstract description 5
- 230000007812 deficiency Effects 0.000 description 5
- 238000007689 inspection Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 4
- 230000005291 magnetic effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005294 ferromagnetic effect Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000005622 photoelectricity Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
Abstract
A kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection, including detector shell, control module and electromagnetic adsorption damage check module, the detector shell includes a lower plate, a upper cover, a handle, a LCD display, a power switch and a detection switch；The electromagnetic adsorption damage check module includes a sucked type electromagnet, a sleeve, an acceleration transducer, a spring, the first fixinig plate and the second fixinig plate；The control module includes AD conversion unit, main control unit, wireless communication unit, photoelectric coupling unit for promoting inhibition and solid-state relay.The present invention is small in size, it can be convenient testing staff and be carried to area to be tested, the work of steel construction damage check is carried out to measured surface by the electromagnetic adsorption damage check module of detector again, collected data are transferred to server by wireless communication to analyze, have the characteristics that detection efficiency is high, small in size, portable, environmental suitability is strong.
Description
Technical field
The invention belongs to steel construction damage check fields, and in particular to a kind of hand-held electricity for steel building flaw detection
Magnetic suck damage check instrument.
Background technique
As economic construction of China is grown rapidly, various complex large-sized steel buildings are continuously emerged.Wherein, steel construction quilt
It is widely used in large bridge, large space structure, skyscraper, Large-scale Railway transport hub, petroleum pipeline, nuclear power station etc..
Since these steel buildings are more demanding for structural health, reinforce steel building health detection, is tieed up in time
Repairing is particularly important.
What application was wide at present is that specific position places wired or wireless sensor node, this detection side under construction
Method is since sensor position is fixed, and there are check frequencies and difficult in maintenance, needs to spend a large amount of manpower and material resources cost；It is another
Kind detection method is to will test device using mobile sensor node and combine with mobile robot, this method overcomes
The deficiency of fixed sensor, but for some complicated buildings, intelligent robot is also not easy to reach, it is still necessary to manually into
Row adjunctive program.Therefore, a kind of steel building damage check easy to carry, detection efficiency is high, environmental suitability is strong is developed
Equipment seems particularly critical.
Summary of the invention
In order to overcome traditional steel building detection mode it is erroneous for installation, testing cost is high the deficiencies of, the present invention provide
A kind of handheld electromagnetic adsorbs damage check instrument, and the detector is small in size, can be convenient testing staff and be carried to area to be detected
Domain, then the work of steel construction damage check is carried out to measured surface by the electromagnetic adsorption damage check module of detector, pass through nothing
Collected data are transferred to server and analyzed by line communication, high, small in size, the portable, environment with detection efficiency
The features such as adaptable.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection, including detector shell, control
Module and electromagnetic adsorption damage check module, the detector shell include a lower plate, a upper cover, a handle, one
LCD display, a power switch and a detection switch；The electromagnetic adsorption damage check module includes a sucked type electricity
Magnet, a sleeve, an acceleration transducer, a spring, the first fixinig plate and the second fixinig plate；The control module packet
Include AD conversion unit, main control unit, wireless communication unit, photoelectric coupling unit for promoting inhibition and solid-state relay.
Further, in the detector shell, the lower plate is for installing control module, battery and electromagnetic adsorption damage inspection
Module is surveyed, upper cover and lower plate are connected by screw to fixation；Handle is fixed by screws on detector on lid, and detector upper cover is also
LCD display, power switch and detection switch are laid, LCD display is connected with control module, for showing the work of detector
Make information, power switch controls the power on/off of detector, and detection switch executes steel building damage for trigger control module
Detect program.
Further, in the control module, control module is fixed in lower plate by four columns, and two batteries are located at
Below control module, battery is fixed on above lower plate by battery fixinig plate, wherein a batteries are the power supply of sucked type electromagnet,
An other batteries are that the control module of detector is powered；The AD conversion unit, photoelectric coupling unit for promoting inhibition and solid-state relay
It is connect with the main control unit, AD conversion unit is connected by high speed serialization Peripheral Interface with main control unit, while and
Acceleration transducer connection, for carrying out conversion process to the signal of acquisition；Wireless communication unit passes through universal asynchronous receiver
It is connect with sender interface with main control unit, main control unit unit and server transport wireless signal by wireless communication；Solid-state
One end of relay is connected with the digital quantity signal output port of main control unit, the other end and sucked type electromagnetism of solid-state relay
The power supply line of iron is connected, therefore main control unit can control the energization of sucked type electromagnet and off-position by solid-state relay；
Photoelectric coupling unit for promoting inhibition is connect with detection switch.
Further, in the electromagnetic adsorption damage check module, the second fixinig plate is bolted under lower plate
Side, one end of spring are fixed on the first fixinig plate, and the other end of spring is fixed on the second fixinig plate, and the first fixinig plate passes through
Screw is fixed on sucked type electromagnet, and sucked type electromagnet is placed in sleeve, and the acceleration transducer is pacified by screw
Below sucked type electromagnet, a part of acceleration transducer is stretched out in the lower section of sleeve；The electromagnetic adsorption damage inspection
The sleeve for surveying module is bolted below lower plate, and sucked type electromagnet is pressed in sleeve by spring, to sucked type electricity
Magnet generates pretightning force.
Technical concept of the invention are as follows: utilize technology of wireless sensing network, it is intended to make up previous large-scale steel structure building inspection
Low efficiency is surveyed, or detection robot labyrinth builds the deficiency that can not be climbed, and staff can be assisted rapidly complete
At steel building damage check, the construction time effectively is saved, improves detection efficiency.And this handheld electromagnetic absorption damage
The cost of detector is not high, makes it possible to extensive application in steel building damage check.
The present invention provides a kind of handheld electromagnetics to adsorb damage check instrument, should using electromagnetic adsorption damage detecting method
Detector can be adsorbed on the steel building of ferromagnetic surface's material when carrying out operation, and be damaged by electromagnetic adsorption
Detection module, which is realized, works to the damage check of steel building, and staff can be assisted rapidly to complete steel building damage
Triage surveys work, and detection efficiency is high, and at low cost, easy to carry.
Compared with prior art, the present invention having the advantage that
1) at low cost: since handheld electromagnetic absorption damage check instrument structure is simple, entire testing agency's overall cost phase
It is more much lower than traditional static detection network cost.
2) small in size: the hand-held tester is small in size, light-weight, easy to carry.
3) detection efficiency is high: the handheld electromagnetic adsorbs the electromagnetic adsorption damage check mould installed below damage check instrument
Block can generate rapidly magnetic attraction when detector bottom surface touch detection surface, staff's starting detection button, will accelerate
Degree meter is closely attached to steel structure surface, after damage check is rapidly completed, breaks magnetic attraction, staff can go to down immediately
One test point.
4) data are wirelessly transferred: handheld electromagnetic adsorbs damage check instrument unit by wireless communication, can be with server
Carry out data transmission, send server for collected detection data, carries out the analysis of steel building damage signal and processing.
5) environmental suitability is strong: handheld electromagnetic absorption damage check instrument can be detected under difficult environmental conditions
Work has good environmental suitability.
6) cruising ability is lasting: handheld electromagnetic absorption damage check instrument carries two pieces of batteries, supplies when for electromagnet
When the battery capacity deficiency of electricity, detector can also continue to detect work by way of manually compressing detection module, from
And realize steel building damage check.
Detailed description of the invention
Fig. 1 is the overall structure diagram of handheld electromagnetic absorption damage check instrument.
Fig. 2 is the control module scheme of installation of handheld electromagnetic absorption damage check instrument.
Fig. 3 is the electromagnetic adsorption damage check modular structure schematic diagram of handheld electromagnetic absorption damage check instrument.
Fig. 4 is schematic diagram of the handheld electromagnetic absorption damage check instrument above steel building detection zone.
Fig. 5 is schematic diagram of the handheld electromagnetic absorption damage check instrument work in steel building Surface testing.
Marginal data: 1. sleeves；2. lower plate；3. upper cover；4. antenna；5.LCD display screen；6. handle；7. power switch；8.
Detection switch；9. battery；10. battery fixinig plate；11. wireless communication unit；12. main control unit；13. AD conversion unit；14.
Control module；15. photoelectric coupling unit for promoting inhibition；16. solid-state relay；17. column；18. acceleration transducer；19. sucked type electromagnetism
Iron；20. the first fixinig plate；21. spring；22. the second fixinig plate；23. steel building surface to be detected.
Specific embodiment
Structure is further described with reference to the accompanying drawings of the specification.
Referring to Fig.1~Fig. 5, a kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection, including inspection
Instrument shell, control module 14 and electromagnetic adsorption damage check module are surveyed, the detector shell includes on one lower plate 2, one
Lid 3, the power switch 7 of LCD display 5, one of a handle 6, one and a detection switch 8；Under the detector shell
Plate 2 is connected by screw to solid for installing control module 14, battery 9, electromagnetic adsorption damage check module, upper cover 3 and lower plate 2
It is fixed, for protecting control module 14 and its interlock circuit.Handle 6 is fixed by screws in detector upper cover 3, convenient for detection people
Member carries.Detector upper cover 3 also lays LCD display 5, power switch 7 and detection switch 8, LCD display 5 and control mould
Block 14 is connected, and for showing that the job information of detector, power switch 7 control the power on/off of detector, detection switch 8 is for touching
It sends out control module 14 and executes steel building damage check program；
The control module 14 of handheld electromagnetic absorption damage check instrument as shown in Figure 2 includes AD conversion unit 13, master
Unit 12, wireless communication unit 11, photoelectric coupling unit for promoting inhibition 15 and solid-state relay 16 are controlled, control module 14 passes through four columns 17
It is fixed in lower plate 2, two batteries 9 are located at 14 lower section of control module, and battery 9 is fixed in lower plate 2 by battery fixinig plate 10
Side, wherein a batteries are the power supply of sucked type electromagnet 19, in addition a batteries are that the control module 14 of detector is powered.It is described
AD conversion unit 13, photoelectric coupling unit for promoting inhibition 15 and solid-state relay 16 are connect with the main control unit 12.Analog-to-digital conversion list
Member 13 is connected by high speed serialization Peripheral Interface with main control unit 12, while being connected with acceleration transducer 18, for adopting
The signal of collection carries out conversion process.Wireless communication unit 11 passes through universal asynchronous receiver and sender interface and main control unit 12
Connection, main control unit 12 unit 11 and server transport wireless signal by wireless communication.One end of solid-state relay 16 and master
The digital quantity signal output port for controlling unit 12 is connected, the other end of solid-state relay 16 and the power supply line of sucked type electromagnet 19
It is connected, therefore main control unit 12 can control the energization of sucked type electromagnet 19 and off-position by solid-state relay 16.Photoelectricity
Coupling unit 15 is connect with detection switch 8, and when detection switch 8 is pressed, photoelectric coupling unit for promoting inhibition 15 is sent to after converting signal
Main control unit 12, main control unit 12 start to execute steel building damage check program.
By Fig. 3 and Fig. 4 as it can be seen that the electromagnetic adsorption damage check module of handheld electromagnetic absorption damage check instrument includes one
1, one, the sleeve acceleration transducer of sucked type electromagnet 19, one, 18, springs 21, the first fixinig plate 20 and second are fixed
Piece 22, the second fixinig plate 22 of the electromagnetic adsorption damage check module are bolted on the lower section of lower plate 2, spring 21
One end is fixed on the first fixinig plate 20, and the other end of spring 21 is fixed on the second fixinig plate 22, and the first fixinig plate 20 passes through
Screw is fixed on sucked type electromagnet 19.Sucked type electromagnet 19 is placed in sleeve 1, and the acceleration transducer 18 passes through
Screw is mounted on 19 lower section of sucked type electromagnet, and a part of acceleration transducer 18 is stretched out in the lower section of sleeve 1.The electromagnetism
The sleeve 1 of absorption damage check module is bolted on 2 lower section of lower plate, and sucked type electromagnet 19 is pressed on set by spring 21
In cylinder 1, pretightning force is generated to sucked type electromagnet 19.
The working principle of handheld electromagnetic absorption damage check instrument of the present invention is as shown in figure 5, work as handheld electromagnetic
When absorption damage check instrument is placed into steel building surface 23 to be detected, acceleration transducer 18 and detected steel building
Surface 23 contacts, and when Pen-down detection switch 8, main control unit 12 obtains detection procedure triggering signal, starts execution steel construction and builds
Damage check program is built, main control unit 12 makes sucked type electromagnet 19 be in energized state, sucked type by solid-state relay 16
Electromagnet 19 generates electromagnetic adsorption power to steel building measured surface 23, is attached to acceleration transducer 18 closely to be detected
Steel building surface 23 carries out damage check operation.When completion is to the damage check on a steel building surface to be detected
After work, main control unit 12 makes sucked type electromagnet 19 be in off-position, sucked type electromagnet 19 by solid-state relay 16
Electromagnetic adsorption power cannot be generated to steel building measured surface 23, handheld electromagnetic can be adsorbed damage inspection by staff at this time
It surveys instrument to take off, and damage check is carried out to next steel building surface to be detected.
Handheld electromagnetic absorption damage check instrument in the present invention is that control module 14 is individually powered, the benefit done so
It is that, when the battery capacity deficiency powered for sucked type electromagnet 19, sucked type electromagnet 19 can not be powered to steel building
Measured surface generates electromagnetic adsorption power, and then acceleration transducer 18 can not be made closely to be attached to steel building table to be detected
Face carries out damage check operation.However, detector can pass through people due to the special construction of electromagnetic adsorption damage check module
Work compresses the mode of detection module, so that acceleration transducer 18 is closely attached to steel building table to be detected using spring force
Steel building damage check is realized to continue to detect work in face.
Claims (4)
1. a kind of handheld electromagnetic for steel building flaw detection adsorbs damage check instrument, which is characterized in that the detector
Including detector shell, control module and electromagnetic adsorption damage check module, the detector shell includes a lower plate, one
Upper cover, a handle, a LCD display, a power switch and a detection switch；The electromagnetic adsorption damage check mould
Block includes that a sucked type electromagnet, a sleeve, an acceleration transducer, a spring, the first fixinig plate and second are solid
Stator；The control module include AD conversion unit, main control unit, wireless communication unit, photoelectric coupling unit for promoting inhibition and solid-state after
Electric appliance.
2. a kind of handheld electromagnetic for steel building flaw detection as described in claim 1 adsorbs damage check instrument, special
Sign is, in the detector shell, the lower plate is used to install control module, battery and electromagnetic adsorption damage check module,
Upper cover and lower plate are connected by screw to fixation；Handle is fixed by screws on detector on lid, and detector upper cover is also laid
LCD display, power switch and detection switch, LCD display are connected with control module, for showing that the work of detector is believed
Breath, power switch control the power on/off of detector, and detection switch executes steel building damage check for trigger control module
Program.
3. a kind of handheld electromagnetic for steel building flaw detection as claimed in claim 1 or 2 adsorbs damage check instrument,
It is characterized in that, in the control module, control module is fixed in lower plate by four columns, and two batteries are located at control module
Lower section, battery are fixed on above lower plate by battery fixinig plate, wherein a batteries are that sucked type electromagnet is powered, an other section
Battery is that the control module of detector is powered；The AD conversion unit, photoelectric coupling unit for promoting inhibition and solid-state relay with it is described
Main control unit connection, AD conversion unit are connected by high speed serialization Peripheral Interface with main control unit, while being passed with acceleration
Sensor connection, for carrying out conversion process to the signal of acquisition；Wireless communication unit passes through universal asynchronous receiver and transmitter
Interface is connect with main control unit, main control unit unit and server transport wireless signal by wireless communication；Solid-state relay
One end is connected with the digital quantity signal output port of main control unit, the other end of solid-state relay and the power supply of sucked type electromagnet
Line is connected, therefore main control unit can control the energization of sucked type electromagnet and off-position by solid-state relay；Photoelectric coupling
Unit is connect with detection switch.
4. a kind of handheld electromagnetic for steel building flaw detection as claimed in claim 1 or 2 adsorbs damage check instrument,
It is characterized in that, in the electromagnetic adsorption damage check module, the second fixinig plate is bolted on the lower section of lower plate, spring
One end is fixed on the first fixinig plate, and the other end of spring is fixed on the second fixinig plate, and the first fixinig plate is fixed by screw
On sucked type electromagnet, sucked type electromagnet is placed in sleeve, and the acceleration transducer is mounted on sucker by screw
Below formula electromagnet, a part of acceleration transducer is stretched out in the lower section of sleeve；The electromagnetic adsorption damage check module
Sleeve is bolted below lower plate, and sucked type electromagnet is pressed in sleeve by spring, is generated to sucked type electromagnet
Pretightning force.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910051416.9A CN109738522A (en) | 2019-01-21 | 2019-01-21 | A kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910051416.9A CN109738522A (en) | 2019-01-21 | 2019-01-21 | A kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection |
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| Publication Number | Publication Date |
|---|---|
| CN109738522A true CN109738522A (en) | 2019-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910051416.9A Pending CN109738522A (en) | 2019-01-21 | 2019-01-21 | A kind of handheld electromagnetic absorption damage check instrument for steel building flaw detection |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112325944A (en) * | 2020-11-10 | 2021-02-05 | 李卫东 | Engineering pile construction monitoring device based on BIM and monitoring method thereof |
| CN114397364A (en) * | 2022-01-07 | 2022-04-26 | 华能国际电力股份有限公司丹东电厂 | Condenser overhauling device and method |
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