CN109711569A - A kind of tobacco equipment inspection historical data processing system and method - Google Patents
A kind of tobacco equipment inspection historical data processing system and method Download PDFInfo
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- CN109711569A CN109711569A CN201811545543.6A CN201811545543A CN109711569A CN 109711569 A CN109711569 A CN 109711569A CN 201811545543 A CN201811545543 A CN 201811545543A CN 109711569 A CN109711569 A CN 109711569A
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- 238000007689 inspection Methods 0.000 title claims abstract description 127
- 238000012545 processing Methods 0.000 title claims abstract description 105
- 241000208125 Nicotiana Species 0.000 title claims abstract description 68
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 68
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000000605 extraction Methods 0.000 claims abstract description 40
- 238000004458 analytical method Methods 0.000 claims abstract description 21
- 238000004891 communication Methods 0.000 claims description 12
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- 238000012423 maintenance Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 6
- 238000004364 calculation method Methods 0.000 description 5
- 238000003754 machining Methods 0.000 description 4
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- 238000013480 data collection Methods 0.000 description 1
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Abstract
The present invention relates to a kind of tobacco equipment inspection historical data processing system and methods, belong to tobacco equipment inspection technical field.The system includes tobacco processing equipment, apparatus control system, equipment routing inspection system and intelligent mobile terminal;Multiple sensors are connected on tobacco processing equipment, and tobacco processing equipment is equipped with NFC label;Intelligent mobile terminal is connected with equipment routing inspection system, apparatus control system respectively;Intelligent mobile terminal further includes the structures such as NFC label identification module, the first control module, the first data transmit-receive module, faulty equipment data point extraction module, historical data acquisition module, historical data processing module.The present invention is acquired and the historgraphic data recording of equipment fault and abnormal relevant data point by intelligent mobile terminal from apparatus control system; and it is further analyzed analysis processing and presents; ensure the effective, accurate and timely of inspection work; the working efficiency of tobacco processing equipment maintenance is further increased, Stop-Time of Device Failure is reduced.
Description
Technical field
The invention belongs to tobacco equipment inspection technical fields, and in particular to a kind of tobacco equipment inspection historical data processing system
System and method, in particular to a kind of tobacco equipment inspection historical data processing system and method based on intelligent mobile terminal.
Background technique
Equipment routing inspection is the important component of tobacco machining production line equipment management information, is to ensure apparatus for production line just
Often, stable operation, the stable groundwork means of process of manufacture indices.It can make equipment management by equipment routing inspection
Personnel grasp tobacco equipment operation conditions at the scene, existing hidden danger and failure during discovery in time and analytical equipment fortune, just
It adopts an effective measure in time, it is ensured that the stable operation of production line.
Historical data during inspection refers to each quasi-instrument that can be detected by sensor in equipment running process
The historical record for the data point that instrument, executing agency, device etc. are changed over time according to equipment running status, such as: some valve
The data record of aperture one hour, one day or 1 year.Under normal circumstances, the history of each data collection point of tobacco machining production line
Record storage is in the database.During tobacco machining production line equipment routing inspection, when patrol officer has found or judge that equipment is run
When in exception or malfunction, patrol officer can be by observing, handling history number of each data point for a period of time in range
According to exception and failure cause are analyzed and are judged, under normal conditions can quick positioning failure, to unit exception or therefore
Barrier is disposed in time, to reduce Stop-Time of Device Failure.
Currently, the equipment routing inspection work of most of tobacco leaf production enterprises is managed and executes essentially by artificial.It patrols
It is not in place, unpunctual to examine work, routing inspection efficiency is low.Some Enterprises pass through information-based hand by facilities and equipments cruising inspection system
Section manages inspection process.But in terms of historical data processing, patrol officer is usually required through site operation people's terminal
(HMI, man machine operation interface), checked by way of trend Various types of data for a period of time in historical data situation of change come into
Row analyzes and determines.Under this mode, historical data processing and analytic process are not flexible, lack effective technological means to history number
According to the further calculation processing of progress and analytical judgment, it is difficult to which exception and failure cause to equipment carry out the investigation of efficiently and accurately
And positioning.
With the development of mobile Internet and computer communication technology, intelligent mobile terminal (smart phone, plate) leads to
Letter ability and calculation processing ability are greatly improved, and intelligent mobile terminal has been widely used industry spot.NFC
(Near Field Communication, near field communication (NFC)) technology is by most intelligent mobile terminal manufacturer branch
It holds.NFC label, which can be used for positioning, needs the equipment of inspection, can be with by method of the intelligent mobile terminal in conjunction with NFC technique
Field device inspection work is conveniently completed by intelligent mobile terminal, improves the working efficiency of equipment routing inspection, is tracked
The performance of inspection work.But these methods application still fail preferably solve inspection during historical data handle ask
Topic.Therefore the problem of how overcome the deficiencies in the prior art is current tobacco equipment inspection technical field urgent need to resolve.
Summary of the invention
It is an object of the present invention to solve the deficiency of the existing technology and provide a kind of tobaccos based on intelligent mobile terminal to set
Standby inspection historical data processing system and method can be realized when exception or failure occurs in equipment by intelligent mobile terminal
Acquisition, processing, analytical calculation and the presentation of each relevant data points historical data, auxiliary patrol officer are accurately positioned in production scene
It is abnormal, quickly check the reason of abnormal and failure occurs.
To achieve the above object, The technical solution adopted by the invention is as follows:
A kind of tobacco equipment inspection historical data processing system, including tobacco processing equipment, apparatus control system, equipment routing inspection system
System and intelligent mobile terminal;
Multiple sensors are connected on tobacco processing equipment, and tobacco processing equipment is equipped with NFC label;
Intelligent mobile terminal is connected with equipment routing inspection system, apparatus control system respectively;
Apparatus control system is for controlling tobacco processing equipment work, being also used to obtain real time data from sensor and storing;
Intelligent mobile terminal includes NFC label identification module, the first control module, the first data transmit-receive module, faulty equipment number
Strong point extraction module, historical data acquisition module, historical data processing module;First control module is identified with NFC label respectively
Module, the first data transmit-receive module, faulty equipment data point extraction module, historical data acquisition module, historical data handle mould
Block is connected, for controlling NFC label identification module, the first data transmit-receive module, faulty equipment data point extraction module, history number
According to acquisition module, the work of historical data processing module;
Historical data acquisition module is also connected with faulty equipment data point extraction module, historical data processing module respectively;
NFC label obtains inspection device condition code to NFC label identification module for identification, then passes through the first data transmit-receive module
It is sent in equipment routing inspection system;
Faulty equipment data point extraction module is used for input fault equipment condition code, is then sent by the first data transmit-receive module
Into equipment routing inspection system;After analyzing device condition code obtains the data point of the faulty equipment in equipment routing inspection system, retransmit
Into the first data transmit-receive module, and through the first control module, it is sent in faulty equipment data point extraction module;
The faulty equipment data point that historical data acquisition module is used to be extracted according to faulty equipment data point extraction module is logical
It crosses the first data transmit-receive module to be sent in apparatus control system, and acquires historical data from apparatus control system;
Historical data processing module be used for according to historical data acquisition module acquire come data carry out processing analysis, obtain equipment
Failure cause, and be sent in equipment routing inspection system by the first data transmit-receive module;
First data transmit-receive module is for the communication between intelligent mobile terminal and equipment routing inspection system, apparatus control system;
Equipment routing inspection system is used for analyzing device condition code, obtains patrol task or number of devices strong point, and be sent to intelligent mobile
In terminal, it is also used to storage device failure reason.
It is further preferred that intelligent mobile terminal is added with equipment routing inspection system, apparatus control system by tobacco respectively
The Industrial Ethernet in workshop carries out mutual network communication where construction equipment.
It is further preferred that the type of the sensor include mass flow rate sensing, temperature of charge sensor,
Drum rotation speed sensor and valve opening sensor.
It is further preferred that intelligent mobile terminal is smart phone or plate.
It is further preferred that prestoring trouble shoot rule in historical data processing module, failure can also be set and looked into
New rule is looked for, and processing analysis is carried out according to the new rule of trouble shoot.
Present invention simultaneously provides a kind of tobacco equipment inspection historical data processing methods, are gone through using above-mentioned tobacco equipment inspection
History data processing system, includes the following steps:
Step (1), patrol officer are mounted on tobacco processing equipment by the NFC label identification module scanning of intelligent mobile terminal
NFC label, be sent to equipment routing inspection system after obtaining inspection device condition code in NFC label, obtain patrol task and simultaneously hold
Row inspection process;
Step (2), during inspection work, if discovering device operation is broken down, when needing analysis of history data, patrol officer
It is sent and is requested to equipment routing inspection system by the faulty equipment data point extraction module of intelligent mobile terminal, equipment routing inspection system will
The data point of the faulty equipment is sent in the faulty equipment data point extraction module of intelligent mobile terminal;
Step (3), patrol officer are extracted by the historical data acquisition module of intelligent mobile terminal according to faulty equipment data point
The faulty equipment data point that module is extracted acquires historical data from apparatus control system;
Step (4), patrol officer are adopted by the historical data processing module of intelligent mobile terminal according to historical data acquisition module
The data that collection comes carry out processing analysis, obtain equipment fault reason, and be sent in equipment routing inspection system and store.
Patrol task can be to be made of multiple work steps in the present invention, and each work step defines specific inspection
Content.Patrol task is formulated and is safeguarded by equipment routing inspection system, and defines the patrol task and tobacco processing equipment data
Incidence relation between point.The internal structure of present device cruising inspection system does not do specific introduction, is the prior art.
Data point in the present invention may include device name, the letter such as data point number, data point title, measurement unit
Breath, but not limited to this, it is corresponding with each sensor detected value being mounted on tobacco processing equipment.Data point is stored in described set
In standby cruising inspection system.
Historical data processing module is handled in analytic process, can be intercepted to the data sample of historical data, including
But it is not limited to be intercepted according to time range and intercepted according to data value range;Can also sample data to historical data or
Sample data after interception is further analyzed calculating, including but not limited to traditional data analysis algorithm and customized
Data analysis algorithm.
Equipment fault reason can be obtained from historical data processing module, be also possible to it is artificial according to historical data by
Micro-judgment obtains.It is such as newly regular according to setting trouble shoot, it would be possible that will appear the case where lookup is less than failure, at this point,
Can taking human as equipment fault reason is obtained by micro-judgment according to historical data can.
Failure of the present invention includes two kinds of situations of equipment fault and unit exception.
Compared with prior art, the present invention has the advantages that:
Tobacco equipment inspection historical data processing system and method provided by the invention, make full use of intelligent mobile terminal channel radio
Letter, calculation processing and execute-in-place convenience, acquired from apparatus control system by intelligent mobile terminal and equipment fault
The historgraphic data recording of relevant data point with exception, and processing, analytical calculation and presentation is further processed, assist inspection people
Member's investigation problem, analysis reason, it is ensured that inspection works effective, accurate and timely, further increases tobacco processing equipment maintenance
Working efficiency, reduce Stop-Time of Device Failure.
Detailed description of the invention:
It should be evident that drawings in the following description are only some embodiments of the invention, for ordinary skill people
For member, without creative efforts, it can also obtain according to the contents of the embodiments of the present invention and these drawings
Other attached drawings.
Fig. 1 is the structural schematic diagram of tobacco equipment inspection historical data processing system of the present invention;
Fig. 2 is the flow chart of tobacco equipment inspection historical data disposal system and method for the present invention;
Wherein, 10, tobacco processing equipment;101, sensor;102, NFC label;20, apparatus control system;30, equipment routing inspection system
System;301, intelligent mobile terminal;302, NFC label identification module;303, the first control module;304, the first data transmit-receive mould
Block;305, faulty equipment data point extraction module;306, historical data acquisition module;307, historical data processing module.Wherein,
Arrow direction is that data or signal move towards.
Specific embodiment
Below with reference to embodiment, the present invention is described in further detail.
It will be understood to those of skill in the art that the following example is merely to illustrate the present invention, and it should not be regarded as limiting this hair
Bright range.In the examples where no specific technique or condition is specified, described technology or conditions according to the literature in the art
Or it is carried out according to product description.Production firm person is not specified in material therefor or equipment, is that can be obtained by purchase
Conventional products.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singular " one " used herein, " one
It is a ", " described " and "the" may also comprise plural form.It is to be further understood that being arranged used in specification of the invention
Diction " comprising " refer to that there are the feature, integer, step, operation, element and/or component, but it is not excluded that in the presence of or addition
Other one or more features, integer, step, operation, element, component and/or their group.It should be understood that when we claim member
Part is " connected " or when " coupled " to another element, it can be directly connected or coupled to other elements, or there may also be
Intermediary element.In addition, " connection " used herein or " coupling " may include being wirelessly connected or coupling.
In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two or more.Term "inner",
The orientation or state relation of the instructions such as "upper", "lower" are orientation based on the figure or state relation, are merely for convenience of retouching
It states the present invention and simplifies description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific
Orientation construction and operation, therefore be not considered as limiting the invention.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation " " connects
Connect ", " being equipped with " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, it can also be indirectly connected through an intermediary.For this
For the those of ordinary skill in field, the concrete meaning of above-mentioned term in the present invention is understood as the case may be.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein (including technology art
Language and scientific term) there is meaning identical with the general understanding of those of ordinary skill in fields of the present invention.Should also
Understand, those terms such as defined in the general dictionary, which should be understood that, to be had and the meaning in the context of the prior art
The consistent meaning of justice, and unless defined as here, it will not be explained in an idealized or overly formal meaning.
Embodiment 1
As shown in Figure 1, a kind of 1, tobacco equipment inspection historical data processing system, which is characterized in that including tobacco processing equipment
10, apparatus control system 20, equipment routing inspection system 30 and intelligent mobile terminal 301;
Multiple sensors 101 are connected on tobacco processing equipment 10, and tobacco processing equipment 10 is equipped with NFC label 102;
Intelligent mobile terminal 301 is connected with equipment routing inspection system 30, apparatus control system 20 respectively;
Apparatus control system 20 is also used to obtain real time data simultaneously from sensor 101 for controlling the work of tobacco processing equipment 10
Storage;
Intelligent mobile terminal 301 includes NFC label identification module 302, the first control module 303, the first data transmit-receive module
304, faulty equipment data point extraction module 305, historical data acquisition module 306, historical data processing module 307;First control
Molding block 303 respectively with NFC label identification module 302, the first data transmit-receive module 304, faulty equipment data point extraction module
305, historical data acquisition module 306, historical data processing module 307 are connected, for controlling NFC label identification module 302, the
One data transmit-receive module 304, faulty equipment data point extraction module 305, historical data acquisition module 306, historical data processing
The work of module 307;
Historical data acquisition module 306 also respectively with faulty equipment data point extraction module 305, historical data processing module 307
It is connected;
NFC label 102 obtains inspection device condition code to NFC label identification module 302 for identification, is then received by the first data
Hair module 304 is sent in equipment routing inspection system 30;
Faulty equipment data point extraction module 305 is used for input fault equipment condition code, then passes through the first data transmit-receive module
304 are sent in equipment routing inspection system 30;Analyzing device condition code obtains the data of the faulty equipment in equipment routing inspection system 30
It after point, retransmits into the first data transmit-receive module 304, and by the first control module 303, is sent to faulty equipment data point
In extraction module 305;
Historical data acquisition module 306 is used to extract obtained faulty equipment number according to faulty equipment data point extraction module 305
Strong point is sent in apparatus control system 20 by the first data transmit-receive module 304, and acquires history from apparatus control system 20
Data;
Historical data processing module 307 be used for according to historical data acquisition module 306 acquire come data carry out processing analysis, obtain
It is sent in equipment routing inspection system 30 to equipment fault reason, and by the first data transmit-receive module 304;
First data transmit-receive module 304 is used between intelligent mobile terminal 301 and equipment routing inspection system 30, apparatus control system 20
Communication;
Equipment routing inspection system 30 is used for analyzing device condition code, obtains patrol task or number of devices strong point, and be sent to intelligent sliding
In dynamic terminal 301, it is also used to storage device failure reason.
A kind of tobacco equipment inspection historical data processing method, using above-mentioned tobacco equipment inspection historical data processing system
System, includes the following steps:
Step (1), patrol officer are mounted on tobacco processing equipment by the NFC label identification module scanning of intelligent mobile terminal
NFC label, be sent to equipment routing inspection system after obtaining inspection device condition code in NFC label, obtain patrol task and simultaneously hold
Row inspection process;
Step (2), during inspection work, if discovering device operation is broken down, when needing analysis of history data, patrol officer
It is sent and is requested to equipment routing inspection system by the faulty equipment data point extraction module of intelligent mobile terminal, equipment routing inspection system will
The data point of the faulty equipment is sent in the faulty equipment data point extraction module of intelligent mobile terminal;
Step (3), patrol officer are extracted by the historical data acquisition module of intelligent mobile terminal according to faulty equipment data point
The faulty equipment data point that module is extracted acquires historical data from apparatus control system;
Step (4), patrol officer are adopted by the historical data processing module of intelligent mobile terminal according to historical data acquisition module
The data that collection comes carry out processing analysis, obtain equipment fault reason, and be sent in equipment routing inspection system and store.
Embodiment 2
As shown in Figure 1, a kind of 1, tobacco equipment inspection historical data processing system, which is characterized in that including tobacco processing equipment
10, apparatus control system 20, equipment routing inspection system 30 and intelligent mobile terminal 301;
Multiple sensors 101 are connected on tobacco processing equipment 10, and tobacco processing equipment 10 is equipped with NFC label 102;
Intelligent mobile terminal 301 is connected with equipment routing inspection system 30, apparatus control system 20 respectively;
Apparatus control system 20 is also used to obtain real time data simultaneously from sensor 101 for controlling the work of tobacco processing equipment 10
Storage;
Intelligent mobile terminal 301 includes NFC label identification module 302, the first control module 303, the first data transmit-receive module
304, faulty equipment data point extraction module 305, historical data acquisition module 306, historical data processing module 307;First control
Molding block 303 respectively with NFC label identification module 302, the first data transmit-receive module 304, faulty equipment data point extraction module
305, historical data acquisition module 306, historical data processing module 307 are connected, for controlling NFC label identification module 302, the
One data transmit-receive module 304, faulty equipment data point extraction module 305, historical data acquisition module 306, historical data processing
The work of module 307;
Historical data acquisition module 306 also respectively with faulty equipment data point extraction module 305, historical data processing module 307
It is connected;
NFC label 102 obtains inspection device condition code to NFC label identification module 302 for identification, is then received by the first data
Hair module 304 is sent in equipment routing inspection system 30;
Faulty equipment data point extraction module 305 is used for input fault equipment condition code, then passes through the first data transmit-receive module
304 are sent in equipment routing inspection system 30;Analyzing device condition code obtains the data of the faulty equipment in equipment routing inspection system 30
It after point, retransmits into the first data transmit-receive module 304, and by the first control module 303, is sent to faulty equipment data point
In extraction module 305;
Historical data acquisition module 306 is used to extract obtained faulty equipment number according to faulty equipment data point extraction module 305
Strong point is sent in apparatus control system 20 by the first data transmit-receive module 304, and acquires history from apparatus control system 20
Data;
Historical data processing module 307 be used for according to historical data acquisition module 306 acquire come data carry out processing analysis, obtain
It is sent in equipment routing inspection system 30 to equipment fault reason, and by the first data transmit-receive module 304;
First data transmit-receive module 304 is used between intelligent mobile terminal 301 and equipment routing inspection system 30, apparatus control system 20
Communication;
Equipment routing inspection system 30 is used for analyzing device condition code, obtains patrol task or number of devices strong point, and be sent to intelligent sliding
In dynamic terminal 301, it is also used to storage device failure reason.
Intelligent mobile terminal 301 passes through tobacco processing equipment 10 with equipment routing inspection system 30, apparatus control system 20 respectively
The Industrial Ethernet in place workshop carries out mutual network communication.
The type of the sensor 101 includes mass flow rate sensing, temperature of charge sensor, drum rotation speed sensor
With valve opening sensor.
Intelligent mobile terminal 301 is smart phone or plate.
Trouble shoot rule is prestored in historical data processing module 307, it is newly regular to be arranged trouble shoot, and root
Processing analysis is carried out according to the new rule of trouble shoot.
A kind of tobacco equipment inspection historical data processing method, using above-mentioned tobacco equipment inspection historical data processing system
System, includes the following steps:
Step (1), patrol officer are mounted on tobacco processing equipment by the NFC label identification module scanning of intelligent mobile terminal
NFC label, be sent to equipment routing inspection system after obtaining inspection device condition code in NFC label, obtain patrol task and simultaneously hold
Row inspection process;
Step (2), during inspection work, if discovering device operation is broken down, when needing analysis of history data, patrol officer
It is sent and is requested to equipment routing inspection system by the faulty equipment data point extraction module of intelligent mobile terminal, equipment routing inspection system will
The data point of the faulty equipment is sent in the faulty equipment data point extraction module of intelligent mobile terminal;
Step (3), patrol officer are extracted by the historical data acquisition module of intelligent mobile terminal according to faulty equipment data point
The faulty equipment data point that module is extracted acquires historical data from apparatus control system;
Step (4), patrol officer are adopted by the historical data processing module of intelligent mobile terminal according to historical data acquisition module
The data that collection comes carry out processing analysis, obtain equipment fault reason, and be sent in equipment routing inspection system and store.
Application example
As shown in Figure 1, equipment routing inspection system 30, intelligent mobile terminal 301, apparatus control system 20 access tobacco processing equipment
The Industrial Ethernet in place workshop carries out mutual network communication;Intelligent mobile terminal 301 is the movement for supporting NFC communication
Terminal, such as: smart phone, plate access workshop Industrial Ethernet by the way of WiFi;Apparatus control system 20 passes through proprietary
The control network of agreement is communicated with tobacco processing equipment 10 and its all electrical executing agencies, various kinds of sensors 101, is completed
Equipment executes action control and technique machining control, such as: motor control, valve control, temperature control.The reality of sensor 101
When data be uniformly stored in the PLC in apparatus control system 20.
The application example tobacco equipment inspection historical data processing method, includes the following steps:
Step (1), patrol officer are mounted on tobacco processing equipment by the NFC label identification module scanning of intelligent mobile terminal
NFC label, be sent to equipment routing inspection system after obtaining inspection device condition code in NFC label, obtain patrol task and simultaneously hold
Row inspection process;
Step (2), during inspection work, if discovering device operation is broken down, when needing analysis of history data, patrol officer
It is sent and is requested to equipment routing inspection system by the faulty equipment data point extraction module of intelligent mobile terminal, equipment routing inspection system will
The data point of the faulty equipment is sent in the faulty equipment data point extraction module of intelligent mobile terminal;
Step (3), patrol officer are extracted by the historical data acquisition module of intelligent mobile terminal according to faulty equipment data point
The faulty equipment data point that module is extracted acquires historical data from apparatus control system;
Step (4), patrol officer are adopted by the historical data processing module of intelligent mobile terminal according to historical data acquisition module
The data that collection comes carry out processing analysis, obtain equipment fault reason, and be sent in equipment routing inspection system and store.Flow chart is as schemed
Shown in 2, Fig. 2 is only an example of the method for the present invention, can not be as the limitation to the method for the present invention.Meanwhile it being found in Fig. 2
Step before unit exception or failure is using method is first used, and there is no special restriction on this by the present invention.
The data that the acquisition of historical data acquisition module comes carry out processing and analyze available data variation trend, analysis chart
Table, analysis result etc..
Equipment fault reason is saved as the implementing result of patrol task, convenient for evaluation and is follow-up equipment maintenance industry
Business provides support.
The basic principles, main features and advantages of the present invention have been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the above embodiments and description only describe this
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (6)
1. a kind of tobacco equipment inspection historical data processing system, which is characterized in that including tobacco processing equipment (10), equipment control
System (20), equipment routing inspection system (30) and intelligent mobile terminal (301) processed;
It is connected on tobacco processing equipment (10) multiple sensors (101), and tobacco processing equipment (10) is equipped with NFC label
(102);
Intelligent mobile terminal (301) is connected with equipment routing inspection system (30), apparatus control system (20) respectively;
Apparatus control system (20) is also used to obtain from sensor (101) real-time for controlling tobacco processing equipment (10) work
Data simultaneously store;
Intelligent mobile terminal (301) includes NFC label identification module (302), the first control module (303), the first data transmit-receive
Module (304), faulty equipment data point extraction module (305), historical data acquisition module (306), historical data processing module
(307);First control module (303) respectively with NFC label identification module (302), the first data transmit-receive module (304), failure
Number of devices strong point extraction module (305), historical data acquisition module (306), historical data processing module (307) are connected, and are used for
Control NFC label identification module (302), faulty equipment data point extraction module (305), is gone through the first data transmit-receive module (304)
The work of history data acquisition module (306), historical data processing module (307);
Historical data acquisition module (306) also respectively with faulty equipment data point extraction module (305), historical data processing module
(307) it is connected;
NFC label (102) obtains inspection device condition code to NFC label identification module (302) for identification, then passes through the first number
It is sent in equipment routing inspection system (30) according to transceiver module (304);
Faulty equipment data point extraction module (305) is used for input fault equipment condition code, then passes through the first data transmit-receive mould
Block (304) is sent in equipment routing inspection system (30);Analyzing device condition code obtains the failure and sets in equipment routing inspection system (30)
It after standby data point, retransmits into the first data transmit-receive module (304), and by the first control module (303), is sent to event
Hinder in number of devices strong point extraction module (305);
Historical data acquisition module (306) is used to extract obtained failure according to faulty equipment data point extraction module (305) and set
Standby data point is sent in apparatus control system (20) by the first data transmit-receive module (304), and from apparatus control system
(20) historical data is acquired;
Historical data processing module (307) be used for according to historical data acquisition module (306) acquisition come data carry out processing divide
Analysis obtains equipment fault reason, and is sent in equipment routing inspection system (30) by the first data transmit-receive module (304);
First data transmit-receive module (304) is for intelligent mobile terminal (301) and equipment routing inspection system (30), apparatus control system
(20) communication between;
Equipment routing inspection system (30) is used for analyzing device condition code, obtains patrol task or number of devices strong point, and be sent to intelligence
In mobile terminal (301), it is also used to storage device failure reason.
2. tobacco equipment inspection historical data processing system according to claim 1, which is characterized in that intelligent mobile terminal
(301) work for passing through workshop where tobacco processing equipment (10) with equipment routing inspection system (30), apparatus control system (20) respectively
Industrial Ethernet carries out mutual network communication.
3. tobacco equipment inspection historical data processing system according to claim 1, which is characterized in that the sensor
(101) type includes mass flow rate sensing, temperature of charge sensor, drum rotation speed sensor and valve opening sensor.
4. tobacco equipment inspection historical data processing system according to claim 1, which is characterized in that intelligent mobile terminal
It (301) is smart phone or plate.
5. tobacco equipment inspection historical data processing system according to claim 1, which is characterized in that historical data processing
Trouble shoot rule is prestored in module (307), it is newly regular to be arranged trouble shoot, and according to the new rule of trouble shoot into
Row processing analysis.
6. a kind of tobacco equipment inspection historical data processing method, using tobacco equipment described in claim 1 ~ 5 any one
Inspection historical data processing system, which comprises the steps of:
Step (1), patrol officer are mounted on tobacco processing equipment by the NFC label identification module scanning of intelligent mobile terminal
NFC label, be sent to equipment routing inspection system after obtaining inspection device condition code in NFC label, obtain patrol task and simultaneously hold
Row inspection process;
Step (2), during inspection work, if discovering device operation is broken down, when needing analysis of history data, patrol officer
It is sent and is requested to equipment routing inspection system by the faulty equipment data point extraction module of intelligent mobile terminal, equipment routing inspection system will
The data point of the faulty equipment is sent in the faulty equipment data point extraction module of intelligent mobile terminal;
Step (3), patrol officer are extracted by the historical data acquisition module of intelligent mobile terminal according to faulty equipment data point
The faulty equipment data point that module is extracted acquires historical data from apparatus control system;
Step (4), patrol officer are adopted by the historical data processing module of intelligent mobile terminal according to historical data acquisition module
The data that collection comes carry out processing analysis, obtain equipment fault reason, and be sent in equipment routing inspection system and store.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN112506091A (en) * | 2020-10-27 | 2021-03-16 | 上海蓝精灵科技有限公司 | Engine after-sale maintenance intelligent monitoring system |
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