CN109693969B - An improved textile winding machine - Google Patents
An improved textile winding machine Download PDFInfo
- Publication number
- CN109693969B CN109693969B CN201811515125.2A CN201811515125A CN109693969B CN 109693969 B CN109693969 B CN 109693969B CN 201811515125 A CN201811515125 A CN 201811515125A CN 109693969 B CN109693969 B CN 109693969B
- Authority
- CN
- China
- Prior art keywords
- strip
- base
- winding
- swing
- swing frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004804 winding Methods 0.000 title claims abstract description 66
- 239000004753 textile Substances 0.000 title description 8
- 238000009434 installation Methods 0.000 claims abstract description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 22
- 238000009987 spinning Methods 0.000 claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims description 14
- 230000008859 change Effects 0.000 claims description 14
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000000034 method Methods 0.000 abstract description 17
- 230000008569 process Effects 0.000 abstract description 9
- 230000006835 compression Effects 0.000 description 7
- 238000007906 compression Methods 0.000 description 7
- 238000001514 detection method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000002070 nanowire Substances 0.000 description 1
- 235000012149 noodles Nutrition 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/54—Arrangements for supporting cores or formers at winding stations; Securing cores or formers to driving members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/28—Traversing devices; Package-shaping arrangements
- B65H54/2818—Traversing devices driven by rod
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
- B65H54/44—Arrangements for rotating packages in which the package, core, or former is engaged with, or secured to, a driven member rotatable about the axis of the package
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0411—Arrangements for removing completed take-up packages or for loading an empty core for removing completed take-up packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
- B65H67/0405—Arrangements for removing completed take-up packages or for loading an empty core
- B65H67/0417—Arrangements for removing completed take-up packages or for loading an empty core for loading an empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
Landscapes
- Looms (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
Description
技术领域technical field
本发明涉及纺织技术领域,具体涉及一种改进型纺织绕线机。The invention relates to the technical field of textiles, in particular to an improved textile winding machine.
背景技术Background technique
纺织绕线机是用于在纺织过程中将纱线绕设在纱线筒上的一种设备,现有的常规纺织绕线机一般包括一个底座和一个线筒,线筒安装在底座上并由电机驱动实现自动绕线,但现有的绕线机还存在以下诸多的问题。The textile winding machine is a kind of equipment used to wind the yarn on the yarn spool during the spinning process. The existing conventional textile winding machine generally includes a base and a bobbin, and the bobbin is installed on the base and The automatic winding is realized by the motor drive, but the existing winding machines still have the following problems.
1、由于缺乏有效的导向,在绕线的过程中纱线往往不能沿着线筒的轴向均匀分布,导致线筒上的纱线出现脱线、中心偏移等现象。虽然也有部分绕线机对纱线具有一定的导向性,但导向效果不好。并且由于线筒上绕设的纱线的厚度增加导致对导向需求量的差异影响,现有的绕线机的导向效果更差,严重影响了产品质量。1. Due to the lack of effective guidance, the yarn often cannot be evenly distributed along the axial direction of the bobbin during the winding process, resulting in the phenomenon of off-line and center deviation of the yarn on the bobbin. Although some winding machines have certain guiding properties for the yarn, the guiding effect is not good. In addition, due to the increase in the thickness of the yarn wound on the bobbin, the difference in guiding demand is affected, and the guiding effect of the existing winding machine is even worse, which seriously affects the product quality.
2、现有的绕线机线筒在绕满进行更换时,不够方便。同时对于中心孔直径不同的线筒而言,绕线机没有通用性,这也影响了绕线机的使用。2. The existing bobbin of the winding machine is not convenient enough to be replaced when it is fully wound. At the same time, for bobbins with different central hole diameters, the winding machine has no versatility, which also affects the use of the winding machine.
3、现有的绕线机无法对线筒上的纱线的绕设厚度进行实时的精确的监测,主要依靠工作人员进行观察判断,导致每筒纱线产品最终具有较大的差异。3. The existing winding machine cannot accurately monitor the winding thickness of the yarn on the bobbin in real time. It mainly relies on the observation and judgment of the staff, resulting in a large difference in the final yarn product of each bobbin.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种绕线稳定的改进型纺织绕线机。The object of the present invention is to provide an improved textile winding machine with stable winding.
为实现上述发明目的,本发明所采用的技术方案是:一种改进型纺织绕线机,包括机座,所述机座由呈箱状的底座、设置在底座左侧顶面的转动盘和设置在底座右侧顶面的安装罩构成;所述转动盘上设置绕线筒,所述安装罩内部设置摆动式导向机构;所述转动盘底面的中心固定设置有竖向的第一转轴,所述第一转轴的下端伸入底座内并与减速电机构成传动连接;纱线经摆动式导向机构导向后在绕线筒上完成收卷;In order to achieve the above-mentioned purpose of the invention, the technical scheme adopted in the present invention is: an improved textile winding machine, comprising a machine base, and the machine base consists of a box-shaped base, a rotating disk arranged on the top surface of the left side of the base, and a machine base. The installation cover is arranged on the top surface of the right side of the base; a bobbin is arranged on the rotating disk, and a swing guide mechanism is arranged inside the installation cover; the center of the bottom surface of the rotating disk is fixedly provided with a vertical first rotating shaft, The lower end of the first rotating shaft extends into the base and forms a transmission connection with the deceleration motor; the yarn is guided by the swinging guide mechanism and is wound on the bobbin;
所述安装罩朝向绕线筒的一侧设置开口,安装罩右侧的内壁上设置有第一铰接座;所述摆动式导向机构包括摆动架和摆动驱动组件,所述摆动架呈条形,摆动架的一端与第一铰接座构成能够沿上下方向摆动的铰接、另一端朝绕线筒所在的一侧延伸且端部设置有导向组件。The installation cover is provided with an opening on the side facing the bobbin, and the inner wall on the right side of the installation cover is provided with a first hinge seat; the swing guide mechanism includes a swing frame and a swing drive assembly, and the swing frame is in the shape of a bar, One end of the swing frame and the first hinge seat form a hinge that can swing in the up-down direction, the other end extends toward the side where the bobbin is located, and the end is provided with a guide assembly.
优选的,所述摆动架包括两根相互平行的条形板,两根条形板靠近两端的位置之间通过两根连杆相互连接;所述条形板靠近第一铰接座一端朝外的一面设置有第一铰接轴,并通过第一铰接轴与第一铰接座构成铰接。Preferably, the swing frame includes two parallel strip plates, and the positions of the two strip plates close to both ends are connected to each other by two connecting rods; the one end of the strip plate close to the first hinge seat faces outwards One side is provided with a first hinge shaft, and is hinged with the first hinge seat through the first hinge shaft.
优选的,所述条形板中段上设置有沿条形板长度方向延伸的条形孔;所述摆动驱动组件包括设置在摆动架下方的立杆、曲柄和轮盘;所述立杆能够在安装罩内沿竖向移动,且立杆上端的两侧设置有插销,所述插销伸入条形孔内;所述立杆的下端与曲柄的上端铰接,所述曲柄的下端与轮盘构成铰接,且曲柄与轮盘的铰接位置位于轮盘后侧盘面上靠近边沿的位置;所述轮盘位于底座内的右侧,所述轮盘上方的底座顶面上设置有让位孔,轮盘与减速电机传动连接。Preferably, a strip-shaped hole extending along the length direction of the strip-shaped plate is provided on the middle section of the strip-shaped plate; the swing drive assembly includes a vertical rod, a crank and a wheel set under the swing frame; the vertical rod can The inside of the installation cover moves vertically, and two sides of the upper end of the vertical rod are provided with pins, which extend into the strip holes; the lower end of the vertical rod is hinged with the upper end of the crank, and the lower end of the crank is formed with the wheel disc Hinged, and the hinged position of the crank and the roulette is located on the rear side of the roulette near the edge; the roulette is located on the right side in the base, and the top surface of the base above the roulette is provided with a way-out hole. The disc is connected with the geared motor.
优选的,所述插销上分别安装有一个第一滑轮,所述第一滑轮的周面上设置有与条形板的厚度相配合的第一限位槽;所述第一滑轮位于条形孔内,且条形孔边沿的条形板卡设在第一滑轮的第一限位槽内。Preferably, a first pulley is respectively installed on the latches, and a first limit groove matching the thickness of the strip plate is provided on the peripheral surface of the first pulley; the first pulley is located in the strip hole inside, and the strip plate at the edge of the strip hole is clamped in the first limiting groove of the first pulley.
优选的,所述安装罩的前侧面和后侧面的内壁上均设置有沿竖向延伸的滑动槽,所述立杆靠近下端的前侧和后侧分别固定设置有一根沿前后方向延伸的短杆;所述短杆的悬伸端固定设置有与滑动槽相配合的滑动块,所述滑动块位于滑动槽内且与滑动槽构成滑动配合。Preferably, the inner walls of the front side and the rear side of the installation cover are provided with sliding grooves extending vertically, and the front and rear sides of the vertical rod close to the lower end are respectively fixed with a short extending in the front-rear direction. A rod; the overhanging end of the short rod is fixedly provided with a sliding block matched with the sliding groove, and the sliding block is located in the sliding groove and forms a sliding fit with the sliding groove.
优选的,所述条形板远离第一铰接座一端的上下两侧均设置有连接耳板;所述导向组件包括两个第二滑轮,两个第二滑轮分别安装在两根条形板上下两侧的连接耳板之间,所述纱线由两个第二滑轮之间穿过。Preferably, the upper and lower sides of the end of the strip plate away from the first hinge seat are provided with connecting lugs; the guide assembly includes two second pulleys, and the two second pulleys are respectively installed on the upper and lower sides of the two strip plates. Between the connecting lugs on both sides, the yarn is passed between the two second pulleys.
优选的,所述安装罩的顶部设置有第三滑轮,所述纱线绕过第三滑轮后穿入两个第二滑轮之间;所述第二滑轮和第三滑轮的周面上均设置有截面呈V形的纳线槽。Preferably, the top of the installation cover is provided with a third pulley, and the yarn passes through the third pulley and then passes between the two second pulleys; the second pulley and the third pulley are provided on the peripheral surfaces There are nanowire slots with V-shaped cross-section.
优选的,所述减速电机固定安装在底座内左侧的底部且输出端朝上,减速电机的输出端上固定安装有主动齿轮;所述第一转轴上与主动齿轮相对的位置设置有从动齿轮,所述主动齿轮与从动齿轮相啮合;所述第一转轴的下方设置有变速箱,第一转轴的下端通过联轴器与变速箱的动力输入轴连接,所述变速箱的动力输出轴与轮盘传动连接。Preferably, the deceleration motor is fixedly installed on the bottom of the left side of the base with the output end facing upward, and a driving gear is fixedly installed on the output end of the deceleration motor; a driven gear is arranged on the first rotating shaft opposite to the driving gear a gear, the driving gear is meshed with the driven gear; a gearbox is arranged below the first rotating shaft, the lower end of the first rotating shaft is connected with the power input shaft of the gearbox through a coupling, and the power output of the gearbox The shaft is connected with the wheel drive.
优选的,所述变速箱包括箱体,所述箱体内沿左右方向依次设置有输入锥和输出锥,所述输入锥和输出锥的侧面为锥度相匹配的圆锥面;所述输入锥外套设有变速环,所述变速环的右侧卡设在输入锥与输出锥之间,变速环的左侧位于定位卡内;所述定位卡的下部设置有用于驱动变速环在输入锥和输出锥之间的缝隙内运动的电动推杆;所述输入锥和输出锥的顶部分别同轴设置有一根第二转轴,所述输入锥上的第二转轴构成变速箱的动力输入轴,所述输出锥上的第二转轴构成变速箱的动力输出轴;所述变速箱的动力输出轴伸出箱体外并与换向箱的动力输入轴连接,所述换向箱的动力输出轴通过传动皮带与轮盘传动连接。Preferably, the gearbox includes a box body, and an input cone and an output cone are sequentially arranged in the left and right directions in the box, and the sides of the input cone and the output cone are conical surfaces with matching tapers; There is a speed change ring, the right side of the speed change ring is clamped between the input cone and the output cone, and the left side of the speed change ring is located in the positioning card; The electric push rod that moves in the gap between them; the tops of the input cone and the output cone are respectively provided with a second rotating shaft coaxially, the second rotating shaft on the input cone constitutes the power input shaft of the gearbox, and the output The second rotating shaft on the cone constitutes the power output shaft of the gearbox; the power output shaft of the gearbox extends out of the box and is connected with the power input shaft of the reversing box, and the power output shaft of the reversing box passes through the transmission belt Connected to the wheel drive.
优选的,所述底座的底部设置有多个橡胶底脚。Preferably, the bottom of the base is provided with a plurality of rubber feet.
本发明的有益效果集中体现在:能够在卷绕纱线的过程中对纱线的缠绕位置进行导向,从而实现对纱线卷绕过程中的整理,进而使本发明具备稳定的卷绕性能。具体来说,本发明在使用过程中,将绕线筒安装在转动盘上。接着将纱线的端头绕过摆动式导向机构的导向组件,并固定在绕线筒上。启动减速电机,减速电机通过第一转轴驱动转动盘旋转,进而带动绕线筒转动,实现对纱线的收卷。纱线收卷的过程中,摆动式导向机构的摆动架能够绕着第一铰接座进行缓慢的上下摆动,从而逐渐改变纱线在绕线筒上的缠绕位置,使纱线均匀的分布在绕线筒上。与传统的结构相比,本发明稳定性更好、导向组件的运动幅度更大,能够适应在各种绕线筒上进行纱线收卷。The beneficial effects of the present invention are embodied in that the winding position of the yarn can be guided during the process of winding the yarn, so as to realize the finishing of the yarn during the winding process, thereby enabling the present invention to have stable winding performance. Specifically, during the use of the present invention, the bobbin is installed on the rotating disk. The end of the yarn is then passed around the guide assembly of the oscillating guide mechanism and fixed on the bobbin. The deceleration motor is started, and the deceleration motor drives the rotating disc to rotate through the first rotating shaft, and then drives the bobbin to rotate to realize the winding of the yarn. In the process of yarn winding, the swing frame of the swing guide mechanism can swing up and down slowly around the first hinge seat, thereby gradually changing the winding position of the yarn on the bobbin, so that the yarn is evenly distributed on the winding. on the spool. Compared with the traditional structure, the present invention has better stability and larger movement range of the guide assembly, and can adapt to yarn winding on various bobbins.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为图1中所示结构摆动架下摆状态的结构示意图;Fig. 2 is the structural schematic diagram of the swinging state of the swing frame of the structure shown in Fig. 1;
图3为图1中所示结构摆动架上摆状态的结构示意图;Fig. 3 is the structural schematic diagram of the swinging state of the swing frame of the structure shown in Fig. 1;
图4为摆动架的仰视图;Fig. 4 is the bottom view of the swing frame;
图5为滑动块的安装示意图;Fig. 5 is the installation schematic diagram of the sliding block;
图6为定位杆的安装示意图;Fig. 6 is the installation schematic diagram of the positioning rod;
图7为绕线厚度检测机构的结构示意图。FIG. 7 is a schematic structural diagram of a winding thickness detection mechanism.
具体实施方式Detailed ways
如图1-7所示的一种改进型纺织绕线机,如图1所示,包括机座,所述机座由呈箱状的底座1、设置在底座1左侧顶面的转动盘2和设置在底座1右侧顶面的安装罩3构成,为了提高底座1防止的稳定性,最好是所述底座1的底部设置有多个橡胶底脚39。所述转动盘2上设置绕线筒4,也就是说绕线筒4安装在转动盘2上的,所述安装罩3内部设置摆动式导向机构,所述摆动式导向机构也就是通过上下的摆动带动纱线,以改变纱线在绕线筒4上的缠绕位置的机构。关于转动盘2的驱动,本发明所述转动盘2底面的中心固定设置有竖向的第一转轴5,所述第一转轴5的下端伸入底座1内并与减速电机6构成传动连接,具体的传动连接的方式较多,详见下文。本发明工作时,纱线7经摆动式导向机构导向后在绕线筒4上完成收卷。本发明与传统的绕线机相比,主要存在三大不同之处:1.绕线时的导向稳定性更好;2.绕线筒4的安装和拆卸更加的方便快捷,且通用性强;3.能够实时的对绕线筒4上的绕线厚度进行监测。以下将分别对本发明3个方向的改进思路进行详细阐述。As shown in Figure 1-7, an improved textile winding machine, as shown in Figure 1, includes a machine base. The machine base consists of a box-shaped base 1 and a rotating disk arranged on the top surface of the left side of the base 1. 2 and the installation cover 3 arranged on the top surface of the right side of the base 1. In order to improve the stability of the base 1 against prevention, it is preferable that the bottom of the base 1 is provided with a plurality of
关于第一大不同之处:如图1所示,本发明所述安装罩3朝向绕线筒4的一侧设置开口,也就是说本发明的安装罩3左侧面不存在,是一个开口。所述安装罩3右侧的内壁上设置有第一铰接座8,所述摆动式导向机构包括摆动架9和摆动驱动组件,所述摆动架9呈条形,摆动架9的一端与第一铰接座8构成能够沿上下方向摆动的铰接、另一端朝绕线筒4所在的一侧延伸且端部设置有导向组件。Regarding the first major difference: as shown in FIG. 1 , the installation cover 3 of the present invention is provided with an opening on the side facing the bobbin 4, that is to say, the left side of the installation cover 3 of the present invention does not exist, but is an opening . The inner wall of the right side of the installation cover 3 is provided with a first hinge seat 8, and the swing guide mechanism includes a
本发明在收卷过程中,将绕线筒4安装在转动盘2上。接着将纱线7的端头绕过摆动式导向机构的导向组件,并固定在绕线筒4上。启动减速电机6,减速电机6通过第一转轴5驱动转动盘2旋转,进而带动绕线筒4转动,实现对纱线7的收卷。纱线7收卷的过程中,如图2和3所示,摆动式导向机构的摆动架9能够绕着第一铰接座8进行缓慢的上下摆动,从而逐渐改变纱线7在绕线筒4上的缠绕位置,使纱线7均匀的分布在绕线筒4上。与传统的结构相比,本发明稳定性更好、导向组件的运动幅度更大,能够适应在各种绕线筒4上进行纱线7收卷。During the winding process of the present invention, the bobbin 4 is installed on the
本发明所述的摆动架9的具体结构较多,例如所述摆动架9就是一个方框或者就是一根摆杆;本发明为了提高摆动架9的稳定性,更好的做法是,如图4所示,所述摆动架9包括两根相互平行的条形板10,两根条形板10靠近两端的位置之间通过两根连杆11相互连接。所述条形板10靠近第一铰接座8一端,也就是图4中的左端朝外的一面设置有第一铰接轴12,第一铰接座8上对应设置有与第一铰接轴12适配的插孔,通过第一铰接轴12插入插孔内与第一铰接座8构成铰接。这种摆动架9不仅自身的结构强度更好、更稳定,而且更加便于其他部件的安装。The
本发明所述的摆动驱动组件用于带动摆动架9上下摆动,其具体的结构多种多样,例如:所述摆动驱动组件就是一个输出轴呈弧形的气缸、电动伸缩杆等,只要能起到驱动摆动架9动作的作用即可。但更好的做法结合图1和5所示,所述条形板10中段上设置有沿条形板10长度方向延伸的条形孔13。所述摆动驱动组件包括设置在摆动架9下方的立杆14、曲柄15和轮盘16。所述立杆14能够在安装罩3内沿竖向移动,换言之也就是立杆14可以在竖向上移动,但其在横向上的位置是固定的。对齐进行限位的方式较多,例如可通过一根固定设置的竖向的套管对其进行横向定位,或通过一张固定设置的导向板上设置的通孔对其进行横向定位。进一步的,为了提高其运动过程中的稳定性,本发明所采用的方式可结合图1和5所示,所述安装罩3的前侧面和后侧面的内壁上均设置有沿竖向延伸的滑动槽20,所述立杆14靠近下端的前侧和后侧分别固定设置有一根沿前后方向延伸的短杆21。所述短杆21的悬伸端固定设置有与滑动槽20相配合的滑动块22,所述滑动块22位于滑动槽20内且与滑动槽20构成滑动配合。通过滑动槽20对滑动块22进行限位,而滑动块22通过短杆21与立杆14固接,因此即可实现有效的、稳定的对立杆14的限位,同时又能保证其滑动的顺畅性。The swing drive assembly of the present invention is used to drive the
本发明所述立杆14上端的两侧设置有插销17,所述插销17伸入条形孔13内;通常本发明的插销17的尺寸与条形孔13的宽度配合,但由于插销17在沿着条形孔13运动的过程中始终存在一定的磨损,为此本发明更好的做法还可以是,如图4和5所示,所述插销17上分别安装有一个第一滑轮18,所述第一滑轮18的周面上设置有与条形板10的厚度相配合的第一限位槽19。所述第一滑轮18位于条形孔13内,且条形孔13边沿的条形板10卡设在第一滑轮18的第一限位槽19内。通过这种方式,即可将插销17与条形孔13边沿之间的滑动摩擦转变为第一滑轮18与条形孔13边沿之间的滚动摩擦,因此使用寿命更长,工作状况更加的稳定。The two sides of the upper end of the
本发明所述立杆14的下端与曲柄15的上端铰接,所述曲柄15的下端与轮盘16构成铰接,且曲柄15与轮盘16的铰接位置位于轮盘16后侧盘面上靠近边沿的位置,从而构成一个曲柄连杆机构,通过轮盘16动作即可利用曲柄15带动立杆14上下运动,进而推动摆动架9上下摆动。一般情况下,为了保证安装的紧凑性,所述轮盘16位于底座1内的右侧,为了防止底座1右侧的顶面对曲柄15产生干扰,所述轮盘16上方的底座1顶面上设置有让位孔60。本发明的轮盘16可单独通过一个电机进行驱动,但这种方式由于绕线筒4和轮盘16单独驱动,不便于将二者进行联系,从而提高其各阶段的适配性。为此,本发明最好是将轮盘16与减速电机6传动连接。According to the present invention, the lower end of the
至于本发明的导向组件,其结构也较多,例如导向组件就是一个安装在摆动架9上的导向环、导向短管等,纱线7穿设在导向环或导向短管内,但这种方式对纱线7具有较大的磨耗,不利于纱线7的品质。为此,本发明更好的做法是,如图1和4所示,所述条形板10远离第一铰接座8一端的上下两侧均设置有连接耳板23。所述导向组件包括两个第二滑轮24,两个第二滑轮24分别安装在两根条形板10上下两侧的连接耳板23之间,所述纱线7由两个第二滑轮24之间穿过。进一步的,所述安装罩3的顶部设置有第三滑轮25,所述纱线7绕过第三滑轮25后穿入两个第二滑轮24之间。通过第三滑轮25限制纱线7的引入方位,如图1所示,纱线7由右侧引入,从而避免纱线7引入混乱的现象。当然,可以详见的是工作人员也可以根据实际情况适当调整第三滑轮25的安装位置。进一步的,为了保证纱线7能够稳定的绕过第二滑轮24和第三滑轮25,所述第二滑轮24和第三滑轮25的周面上均设置有截面呈V形的纳线槽26。As for the guide assembly of the present invention, it has many structures. For example, the guide assembly is a guide ring, a guide short tube, etc., which are installed on the
本发明在绕线时,随着绕线厚度的增加,所述绕线筒4上最外层的纱线距离导线组件的距离越来越近,且绕线筒4每转一圈收卷的纱线7越长。在这种情况下,摆动架9的摆动速度应当适当的降低,才能使纱线7密集均匀的缠绕在绕线筒4上。但现有技术中的绕线机均未对此进行重视,使得绕线筒4上内层和外层的纱线7的密集度存在较大的差异,一方面影响绕线筒4的收卷量、另一方面也影响产品的外观。为此,本发明进一步的做法是,所述减速电机6固定安装在底座1内左侧的底部且输出端朝上,减速电机6的输出端上固定安装有主动齿轮27。所述第一转轴5上与主动齿轮27相对的位置设置有从动齿轮28,所述主动齿轮27与从动齿轮28相啮合。所述第一转轴5的下方设置有变速箱29,第一转轴5的下端通过联轴器30与变速箱29的动力输入轴连接,所述变速箱29的动力输出轴与轮盘16传动连接。变速箱29在总控制器的控制下,根据绕线的实时厚度改变绕线筒4和轮盘16之间的转速比率。换言之也就是随着绕线厚度的增加,轮盘16的转动速度变慢,从而使得摆动架9的摆动速度也变慢。最终使得本发明绕线的产品具有更好的外观品质、质地紧密、不易散线,在绕线筒4相同的情况下,提高了绕线量,尤其适合绕线厚度较大的大型绕线筒4。During the winding of the present invention, with the increase of the thickness of the winding, the distance between the outermost yarn on the bobbin 4 and the wire assembly is getting closer and closer, and each time the bobbin 4 rotates, the winding
本发明所述的变速箱29的具体结构较多,可采用常规的齿轮组合式变速箱,但更好的做法是,本发明采用无极变速的变速箱,使得绕线筒4和轮盘16的转动比率更加的协调。如图1所示,所述变速箱29包括箱体,所述箱体内沿左右方向依次设置有输入锥31和输出锥32,所述输入锥31和输出锥32的侧面为锥度相匹配的圆锥面。所述输入锥31外套设有变速环33,所述变速环33的右侧卡设在输入锥31与输出锥32之间,变速环33的左侧位于定位卡34内。所述定位卡34的下部设置有用于驱动变速环33在输入锥31和输出锥32之间的缝隙内运动的电动推杆35。所述输入锥31和输出锥32的顶部分别同轴设置有一根第二转轴36,所述输入锥31上的第二转轴36构成变速箱29的动力输入轴,所述输出锥32上的第二转轴36构成变速箱29的动力输出轴。在工作过程中,输入锥31转动,带动变速环33转动,进而将扭矩传输至输出锥32。而通过电动推杆35推动变速环33改变位置,即可改变二者的传动比。如图1中所示,电动推杆35收缩则传动比变大,电动推杆35伸长则传动比变小。动力经变速箱29的动力输出轴输出后,需要与轮盘16传动连接。为了进一步提高布局的合理性,实现动力的换向,本发明所述变速箱29的动力输出轴伸出箱体外并与换向箱37的动力输入轴连接,所述换向箱37的动力输出轴通过传动皮带38与轮盘16传动连接。The specific structure of the gearbox 29 in the present invention is many, and a conventional gear combination gearbox can be used, but a better way is that the present invention adopts an infinitely variable gearbox, so that the bobbin 4 and the
关于第二大不同之处:现有的绕线机的绕线筒4拆装不便,且对于不同中心孔大小的绕线筒4(一般就是不同型号的绕线筒4)通用性较差。为此,如图6所示,所述转动盘2包括盘体和设置在盘体顶面中心的竖向的定位杆40,定位杆40的上端设置有外螺纹并适配有压紧螺帽41,所述定位杆40穿设在绕线筒4的中心孔42内。所述定位杆40的上端外还套设有橡胶胀套43,所述橡胶胀套43呈由上至下逐渐变小的圆锥台形。所述橡胶胀套43在压紧螺帽41下端的挤压下卡入绕线筒4上端的中心孔42内壁与定位杆40之间。所述绕线筒4的上下两端均设置有环形的端板45,端板45起到限位的作用,能够有效的避免脱线。Regarding the second major difference: the bobbin 4 of the existing winding machine is inconvenient to assemble and disassemble, and the universality is poor for the bobbins 4 with different central hole sizes (generally, the bobbins 4 of different types). To this end, as shown in FIG. 6 , the
本发明在安装绕线筒4时,先将绕线筒4呈竖向放置在转动盘2上,使定位杆40穿设在绕线筒4的中心孔42内;然后将橡胶胀套43的小端朝下并从上至下套设在定位杆40上,接着安装压紧螺帽41。随着压紧螺帽41的旋入,压紧螺帽41的下端推动橡胶胀套43朝下移动,并卡入定位杆40和中心孔42内壁之间。持续转动压紧螺帽41直到橡胶胀套43胀紧绕线筒4。与传统的绕线筒4安装方式相比,本发明不仅能够快速简单的进行绕线筒4的拆装,同时通过橡胶胀套43能够适应各种中心孔42大小尺寸的绕线筒4,通用性极强。为了防止压紧螺帽41过度挤压橡胶胀套43,导致橡胶胀套43完全落入中心孔42内,影响取出,本发明最好是所述橡胶胀套43顶部的周侧还设置有一圈限位护边44。In the present invention, when installing the bobbin 4, first place the bobbin 4 on the
关于本发明的第三大不同之处:本发明能够对绕线厚度进行实时的检测。结合图1和7所示,所述转动盘2左侧的底座1顶面上还设置有绕线厚度检测机构46,所述绕线厚度检测机构46包括竖杆47,所述竖杆47的下端与底座1固接,上端固定设置有沿左右方向延伸的导向管48。所述导向管48内穿设有一根与导向管48相配合的滑动杆49,所述滑动杆49的右端安装有接触滚轮50、滑动杆49的左端固定设置有一个抵挡片51。所述滑动杆49外还套设有螺旋弹簧52和受力环53,所述螺旋弹簧52和受力环53均位于导向管48的左侧,且螺旋弹簧52的两端分别与抵挡片51和受力环53固接。所述导向管48左端的周面上还均匀设置有多个拉力传感器54,所述拉力传感器54的数量一般为4个,当然也可以更多或更少,但4个的方式使得力的传递更加的均匀。所述拉力传感器54的拉力接收端朝左并与受力环53固接。Regarding the third major difference of the present invention: the present invention can perform real-time detection on the thickness of the winding. 1 and 7, a winding
上述的绕线厚度检测机构在工作时,是采用将压力信号转化为电信号的方式,其工作原理如下:随着绕线筒4上的纱线7的厚度增加,接触滚轮50在绕着纱线7表面相对滚动的过程中,滑动杆49朝远离绕线筒4的方向运动。进而使螺旋弹簧52拉伸,螺旋弹簧52对受力环53产生一个拉力,该拉力通过受力环53均匀的传递至多个拉力传感器54的拉力接收端上。拉力传感器54将该拉力信号转化为电信号,反馈至总控制器并最终测得实时的纱线7卷绕厚度。The above-mentioned winding thickness detection mechanism adopts the method of converting the pressure signal into an electrical signal when working. During the relative rolling of the surface of the
除上述方式外,本发明的绕线厚度检测机构实际上也可以采用基于图像识别的绕线厚度检测机构,例如在绕线筒4的两侧对称设置CCD图像传感器和线性光发射器,线性光发射器发射的光设想CCD图像传感器,但部分受到绕线筒4的阻挡,随着绕线筒4的绕线厚度增加,其在CCD图像传感器上形成的阴影增大,通过这样的方式也能检测出绕线厚度。当然,采用其他方式进行厚度检测也是可行的。In addition to the above methods, the winding thickness detection mechanism of the present invention can actually also use a winding thickness detection mechanism based on image recognition. For example, a CCD image sensor and a linear light The light emitted by the emitter is assumed to be a CCD image sensor, but is partially blocked by the bobbin 4. As the thickness of the winding of the bobbin 4 increases, the shadow formed on the CCD image sensor increases. In this way, the The thickness of the winding is detected. Of course, other methods for thickness detection are also feasible.
Claims (7)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811515125.2A CN109693969B (en) | 2018-12-12 | 2018-12-12 | An improved textile winding machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811515125.2A CN109693969B (en) | 2018-12-12 | 2018-12-12 | An improved textile winding machine |
Publications (2)
Publication Number | Publication Date |
---|---|
CN109693969A CN109693969A (en) | 2019-04-30 |
CN109693969B true CN109693969B (en) | 2020-12-18 |
Family
ID=66230465
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201811515125.2A Active CN109693969B (en) | 2018-12-12 | 2018-12-12 | An improved textile winding machine |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN109693969B (en) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110835007B (en) * | 2019-11-22 | 2021-07-13 | 国网山东省电力公司禹城市供电公司 | A winding device for wire and cable production |
CN110937457B (en) * | 2019-11-23 | 2021-07-13 | 国网河南省电力公司平顶山供电公司 | A cable winding device for electric construction |
CN110844704B (en) * | 2019-12-05 | 2022-09-27 | 新疆利华纺织有限公司 | Spun yarn winding mechanism |
CN111517153B (en) * | 2020-04-21 | 2022-11-08 | 浙江华洋休闲用品有限公司 | Adjusting mechanism of textile production weaving frame |
CN112027792B (en) * | 2020-09-23 | 2022-11-18 | 黄志斌 | Cotton thread winding device for spinning |
CN113753663B (en) * | 2021-09-09 | 2023-05-09 | 山东申士制衣有限公司 | CNC winding machine with automatic wire breakage function and use method thereof |
CN114453455B (en) * | 2022-02-17 | 2023-09-05 | 山东世纪正华金属科技有限公司 | Anti-loosening device for rolling hot-rolled stainless coiled plate |
CN115196424B (en) * | 2022-06-22 | 2023-08-04 | 浙江谋皮环保科技有限公司 | Smooth wire rod guiding method |
CN114873361A (en) * | 2022-07-11 | 2022-08-09 | 宿迁世象纺织有限公司 | Textile line winding device |
CN116675060B (en) * | 2023-07-31 | 2023-10-13 | 河南华洋电工科技集团有限公司 | Winding wire coil wire device |
Family Cites Families (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1003783B (en) * | 1985-07-16 | 1989-04-05 | 舒伯特和萨尔泽机器制造公司 | Process and apparatus for winding yarn into cross solenoid at constant speed |
DE3721888A1 (en) * | 1986-07-14 | 1988-01-28 | Barmag Barmer Maschf | Winding machine |
JPS63104720A (en) * | 1986-10-22 | 1988-05-10 | Mitsubishi Electric Corp | Winding method for steel strip |
JPH02235075A (en) * | 1989-03-09 | 1990-09-18 | Casio Comput Co Ltd | Electrostatic recording device |
DE4208395A1 (en) * | 1992-03-16 | 1993-09-23 | Sahm Georg Fa | METHOD FOR REWINDING, TAPE OR THREADED DISHWOOD FROM A WINDING DEVICE IN CROSS WINDING WITH PRECISION WINDING |
JPH07257819A (en) * | 1994-03-18 | 1995-10-09 | Hitachi Cable Ltd | Method and device for sensing of residual amount of long stretching object |
CN104344787A (en) * | 2013-07-25 | 2015-02-11 | 天津市环亚纸业有限公司 | Paper thickness measuring meter |
CN103935828A (en) * | 2014-05-06 | 2014-07-23 | 重庆恒泰线缆(集团)有限公司 | Winding device |
CN105423980A (en) * | 2016-01-27 | 2016-03-23 | 系新电子技术(苏州)有限公司 | Solid material layer thickness detection device |
CN106586678A (en) * | 2016-11-30 | 2017-04-26 | 浙江慧兰服饰有限公司 | Yarn collecting device |
CN107352319A (en) * | 2017-08-10 | 2017-11-17 | 湖州博仁纺织品有限公司 | One kind weaving line winding device |
CN207551543U (en) * | 2017-11-09 | 2018-06-29 | 独山县玉水民族织布厂 | A kind of multi-strand yarns coiling collection device |
CN108516402A (en) * | 2018-03-28 | 2018-09-11 | 绍兴柯桥涵雷服饰科技有限公司 | A kind of textile manufacturing silk thread winding device |
-
2018
- 2018-12-12 CN CN201811515125.2A patent/CN109693969B/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN109693969A (en) | 2019-04-30 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109693969B (en) | An improved textile winding machine | |
CN208265475U (en) | A kind of cord winder | |
CN208023152U (en) | A kind of twisting machine for polyamide cord fabric production | |
CN214326667U (en) | Cloth inspection machine with adjustable width | |
CN109353887B (en) | Spinning winding machine | |
CN104003252B (en) | Winding system for air-covered yarn machine | |
CN109353888B (en) | Portable spinning winding machine | |
CN201501702U (en) | Splitting drum winding machine | |
CN109940112A (en) | A kind of steel wire coiler reversely woven | |
CN117550420B (en) | Used modularization yarn guiding device of weaving machine | |
CN208776091U (en) | The anti-breaking yarn winder of multi-purpose machine | |
CN219636589U (en) | Spinning uniform winding device convenient to adjust | |
CN118390214A (en) | Terylene yarn elasticizer | |
CN205576541U (en) | Airing machine serving device | |
CN211110303U (en) | An energy-saving spinning machine with constant speed thread feeding device | |
CN212245675U (en) | Hydraulic control-based high-speed silk thread spooling equipment | |
CN111675025B (en) | Hydraulic control-based high-speed yarn shaft-beating equipment | |
CN210193042U (en) | Silk thread coiling mechanism for cotton fabrics | |
CN221165402U (en) | Tension control device of grass yarn cladding machine | |
CN222348577U (en) | A rope rewinding machine transmission structure | |
CN222099262U (en) | Wire sliding device with good durability | |
CN221759226U (en) | Yarn location structure is used in textile production | |
CN220650495U (en) | Cloth inspecting machine | |
CN115323544B (en) | Roller mechanism of elasticizer | |
CN221235818U (en) | Stranding equipment of hauling cable rope |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20201130 Address after: No. 139, Biyun North Road, Haichang street, Haining City, Jiaxing City, Zhejiang Province Applicant after: ZHEJIANG SHENGMAISI KNITTING Co.,Ltd. Address before: No. 25 Zhenghu Street Hospital Road, Shengzhou City, Shaoxing City, Zhejiang Province, 312400 Applicant before: Ying Weiping |
|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
TR01 | Transfer of patent right | ||
TR01 | Transfer of patent right |
Effective date of registration: 20241119 Address after: 314400 Liansheng Bridge, Dongxi Avenue, Dingqiao Town, Haining City, Jiaxing City, Zhejiang Province Patentee after: Zhejiang Hongtu Warp Knitting New Material Co.,Ltd. Country or region after: China Address before: No. 139, Biyun North Road, Haichang street, Haining City, Jiaxing City, Zhejiang Province Patentee before: ZHEJIANG SHENGMAISI KNITTING CO.,LTD. Country or region before: China |