Disclosure of Invention
In view of the defects of the prior art, the invention mainly aims to provide the environment-friendly adhesive tape and the preparation method thereof, the environment-friendly adhesive tape has the advantages that diphenyl hexa-polymethylsiloxane modified polyethylene resin and aromatic polycarbonate resin are selected as basic adhesive resins, organic and inorganic compounded flame-retardant high-temperature-resistant materials are adopted as additives, no solvent is required to be added, harmful substances are not discharged in the preparation process, and in the construction and use process, the prepared environment-friendly adhesive tape keeps high viscosity and mechanical strength in the temperature range of 80-150 ℃, and the environment is not polluted by the harmful substances; in addition, the prepared environment-friendly adhesive tape has good flexibility, adhesive force and structural displacement following performance on the surface of a high-temperature adherend subjected to thermal expansion and cold contraction and mechanical deformation, can achieve the sealing effect, plays roles in high-temperature flame retardance and reinforcement protection, is convenient to construct, saves manpower and material resources, and has wide market application prospect.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an environment-friendly adhesive tape comprises a release film, a base material and a composite adhesive coated between the base material and the release film, wherein the base material is a flame-retardant non-woven fabric; the composite adhesive is prepared from the following raw materials in parts by weight: 25-80 parts of diphenyl hexa-polymethylsiloxane modified polyethylene resin, 3-12 parts of aromatic polycarbonate resin, 0.2-3.6 parts of rubber modified glass fiber, 0.8-5 parts of filler, 1.2-3 parts of graphene oxide, 1.2-3.5 parts of compatilizer, 1-5 parts of dispersant and 0.5-2.1 parts of toughening agent.
Preferably, the diphenyl hexa-methicone modified polyethylene resin is prepared by the following steps: adding phenol, formaldehyde and ammonia water into a reaction kettle at 85 ℃, reacting for 1.5h, distilling under reduced pressure to 55 ℃, adding diphenyl hexamethyl siloxane and polyethylene resin, stirring uniformly, and sequentially adopting phenol and deionized water to clean residual liquid to obtain the diphenyl hexamethyl siloxane modified polyethylene resin. The diphenylhexa-polymethylsiloxane modified polyethylene resin enables the adhesive to have high viscosity, and simultaneously, the viscosity of the adhesive is kept to be small in a wider temperature range due to the action of methyl siloxane groups, and meanwhile, the flame retardant property of the adhesive is further improved by utilizing the steric hindrance action of phenyl functional groups.
The adhesive is prevented from cracking at local positions due to temperature accumulation when the adhesive is heated at high temperature by utilizing the good heat-conducting property of the graphene oxide, and the mechanical strength of the adhesive is further improved by utilizing the high-strength property of the graphene oxide.
Preferably, the ratio of the phenol, the formaldehyde, the ammonia water, the diphenyl hexa-polymethylsiloxane and the polyethylene resin is 30: 1.2: 2.6: 8: 45.
preferably, the rubber modified glass fiber is at least one of chloroprene rubber modified glass fiber, nitrile rubber modified glass fiber or styrene butadiene rubber modified glass fiber. The glass fiber is subjected to modification treatment of the butyl rubber, so that the high-temperature viscosity of the adhesive is improved, and the glass fiber can be better mixed with raw materials of other components, and the mechanical strength of the adhesive is improved under the synergistic effect.
Preferably, the compatilizer is polyethylene grafted maleic anhydride and/or polyethylene grafted carboxylic acid.
Preferably, the dispersant is polyethylene wax.
Preferably, the toughening agent is butyl rubber grafted maleic anhydride.
Preferably, the filler consists of 3-12 parts by weight of sodium silicate and 1.4-3.6 parts by weight of aluminum borate whisker, or consists of 3-12 parts by weight of sodium silicate and 1-5 parts by weight of nano molybdenum disilicide.
Sodium silicate is a water-soluble silicate with a large specific surface area, and thus has high adhesion, high strength, and good acid and heat resistance.
The aluminum borate whisker has stable performance and excellent mechanical performance, can be added as a reinforcing material of an adhesive tape to improve the mechanical strength of the adhesive and enhance the tensile strength of the adhesive, has certain high temperature resistance and flame retardance due to the inorganic nonmetal characteristic of the adhesive tape, is compounded with sodium silicate and then added into the adhesive, and is used for reinforcing the adhesive and improving the high temperature resistance and flame retardance of the adhesive.
The molybdenum disilicide is an intermediate phase with the highest silicon content in a Mo-Si binary alloy system, has the dual characteristics of metal and ceramic, is a high-temperature material with excellent performance, and can be added into an adhesive after being compounded with sodium silicate, so that the temperature resistance of the adhesive can be obviously improved.
Preferably, the flame-retardant non-woven fabric is obtained by the following steps: mixing non-woven fabrics with absolute ethyl alcohol 1: 10-50, adding the non-woven fabric and absolute ethyl alcohol into a reaction tank, and mixing the non-woven fabric and methyl phenyl silicone oil in a mass ratio of 1: and 5-28, dropwise adding methyl phenyl silicone oil into the reaction tank, heating, condensing and refluxing in a water bath kettle at the temperature of 60-80 ℃, and stirring for 10-30 min to obtain the flame-retardant non-woven fabric.
Preferably, the fiber raw material selected for the non-woven fabric is at least one of polypropylene fiber, polyester fiber and polyvinyl chloride fiber, the fiber diameter is 2.1-8.3 mu m, and the fineness is 0.8-2.7 dtex. The non-woven fabric fiber is too thin, so that the prepared adhesive tape is low in strength and easy to break when heated at high temperature, and in addition, when the non-woven fabric fiber is too thick, the contact area of the adhesive coated by the prepared adhesive tape is small, the bonding strength of the adhesive and the non-woven fabric is low, and the cracking phenomenon is easy to occur at the bonding position when heated at high temperature.
Preferably, the release film is a silicon-free release film.
Correspondingly, the preparation method of the environment-friendly adhesive tape comprises the following steps:
s1: adding 0.2-3.6 parts of rubber modified glass fiber into 25-80 parts of diphenylhexa-polymethylsiloxane modified polyethylene resin, mixing, heating to a molten state, and stirring at a high speed to uniformly mix to obtain resin mixed slurry A;
s2: adding 1.2-3 parts of graphene oxide and 1-5 parts of dispersing agent into 3-12 parts of aromatic polycarbonate resin, heating to a molten state, stirring at a high speed to uniformly mix, adding 0.8-5 parts of filler, and continuously stirring for 1 hour to obtain resin mixed slurry B;
s3: adding 1.2-3.5 parts of compatilizer, 0.5-2.1 parts of flexibilizer, resin mixed slurry A and resin mixed slurry B into a mixer, heating, melting and mixing uniformly to obtain a composite adhesive, coating the composite adhesive on a non-woven fabric substrate by using an extrusion coating machine, and controlling the thickness of the coated adhesive layer to be 5-30 mu m;
s4: setting the drying tunnel temperature to 65 ℃, the rolling temperature to 80 ℃, the rolling pressure to 20MPa and the vehicle speed to 5m/min, carrying out the film laminating processing operation of the release film, and rolling by using a rolling device to obtain the environment-friendly adhesive tape.
The composite adhesive prepared by the invention is not cured at high temperature, can keep certain flexibility and has good following performance on thermal expansion and cold shrinkage and mechanical deformation of the surface of an adherend.
The invention has the beneficial effects that:
according to the environment-friendly adhesive tape, the diphenylhexa-polymethylsiloxane modified polyethylene resin and the aromatic polycarbonate resin are used as the basic adhesive resin, and the organic and inorganic compounded flame-retardant high-temperature-resistant material is used as the additive, so that the prepared environment-friendly adhesive tape can keep high viscosity and mechanical strength within the temperature range of 80-150 ℃, and harmful substances are not decomposed and overflow to pollute the environment.
The preparation process of the environment-friendly adhesive tape does not need to adopt an organic solvent, and is beneficial to environmental protection.
The environment-friendly adhesive tape disclosed by the invention is rich in good flexibility, and can be tightly attached to various complex-shaped parts only by leveling after being adhered or wound.
The environment-friendly adhesive tape has good adhesive force, and can simplify the cleaning work on the surface of a protected object, thereby reducing the labor cost and improving the construction efficiency.
The environment-friendly adhesive tape disclosed by the invention has good flexibility and structural displacement following performance, can effectively improve the sealing performance, and is large in application market and high in economic benefit.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
An environment-friendly adhesive tape comprises a release film, a base material and a composite adhesive coated between the base material and the release film, wherein the base material is a flame-retardant non-woven fabric; the composite adhesive is prepared from the following raw materials in parts by weight: 25-80 parts of diphenyl hexa-polymethylsiloxane modified polyethylene resin, 3-12 parts of aromatic polycarbonate resin, 0.2-3.6 parts of rubber modified glass fiber, 0.8-5 parts of filler, 1.2-3 parts of graphene oxide, 1.2-3.5 parts of compatilizer, 1-5 parts of dispersant and 0.5-2.1 parts of toughening agent.
The diphenyl hexa-polymethylsiloxane modified polyethylene resin is prepared by the following steps: adding phenol, formaldehyde and ammonia water into a reaction kettle at 85 ℃, reacting for 1.5h, distilling under reduced pressure to 55 ℃, adding diphenyl hexamethyl siloxane and polyethylene resin, stirring uniformly, and sequentially adopting phenol and deionized water to clean residual liquid to obtain the diphenyl hexamethyl siloxane modified polyethylene resin.
The ratio of the phenol, the formaldehyde, the ammonia water, the diphenyl hexa-polymethylsiloxane and the polyethylene resin is 30: 1.2: 2.6: 8: 45.
the rubber modified glass fiber is at least one of chloroprene rubber modified glass fiber, nitrile rubber modified glass fiber or styrene butadiene rubber modified glass fiber.
The compatilizer is polyethylene grafted maleic anhydride and/or polyethylene grafted carboxylic acid.
The dispersing agent is polyethylene wax.
The toughening agent is butyl rubber grafted maleic anhydride.
The filler comprises, by weight, 3-12 parts of sodium silicate and 1.4-3.6 parts of aluminum borate whisker, or comprises 3-12 parts of sodium silicate and 1-5 parts of nano molybdenum disilicide.
The flame-retardant non-woven fabric is obtained by processing the following steps: mixing non-woven fabrics with absolute ethyl alcohol 1: 10-50, adding the non-woven fabric and absolute ethyl alcohol into a reaction tank, and mixing the non-woven fabric and methyl phenyl silicone oil in a mass ratio of 1: and 5-28, dropwise adding methyl phenyl silicone oil into the reaction tank, heating, condensing and refluxing in a water bath kettle at the temperature of 60-80 ℃, and stirring for 10-30 min to obtain the flame-retardant non-woven fabric.
The non-woven fabric is made of at least one of polypropylene fibers, polyester fibers and polyvinyl chloride fibers, the fiber diameter is 2.1-8.3 mu m, and the fiber number is 0.8-2.7 dtex.
The release film is a silicon-free release film.
Correspondingly, the preparation method of the environment-friendly adhesive tape comprises the following steps:
s1: adding 0.2-3.6 parts of rubber modified glass fiber into 25-80 parts of diphenylhexa-polymethylsiloxane modified polyethylene resin, mixing, heating to a molten state, and stirring at a high speed to uniformly mix to obtain resin mixed slurry A;
s2: adding 1.2-3 parts of graphene oxide and 1-5 parts of dispersing agent into 3-12 parts of aromatic polycarbonate resin, heating to a molten state, stirring at a high speed to uniformly mix, adding 0.8-5 parts of filler, and continuously stirring for 1 hour to obtain resin mixed slurry B;
s3: adding 1.2-3.5 parts of compatilizer, 0.5-2.1 parts of flexibilizer, resin mixed slurry A and resin mixed slurry B into a mixer, heating, melting and mixing uniformly to obtain a composite adhesive, coating the composite adhesive on a non-woven fabric substrate by using an extrusion coating machine, and controlling the thickness of the coated adhesive layer to be 5-30 mu m;
s4: setting the drying tunnel temperature to 65 ℃, the rolling temperature to 80 ℃, the rolling pressure to 20MPa and the vehicle speed to 5m/min, carrying out the film laminating processing operation of the release film, and rolling by using a rolling device to obtain the environment-friendly adhesive tape.
Example 1
The environment-friendly adhesive tape comprises a release film, a base material and a composite adhesive coated between the base material and the release film, wherein the release film is a silicon-free release film, and the base material is a flame-retardant non-woven fabric; the composite adhesive is prepared from the following raw materials in parts by weight: 25 parts of diphenyl hexa-polymethylsiloxane modified polyethylene resin, 3 parts of aromatic polycarbonate resin, 0.2 part of chloroprene rubber modified glass fiber, 0.8 part of filler, 1.2 parts of graphene oxide, 1.2 parts of polyethylene grafted maleic anhydride, 1 part of polyethylene wax and 0.5 part of butyl rubber grafted maleic anhydride.
The filler consists of 3 parts of sodium silicate and 1.4 parts of aluminum borate whisker by weight.
The flame-retardant non-woven fabric is obtained by processing the following steps: mixing non-woven fabrics with absolute ethyl alcohol 1: 10, adding the non-woven fabric and absolute ethyl alcohol into a reaction tank, and mixing the non-woven fabric and the methyl phenyl silicone oil in a mass ratio of 1: and 5, dropwise adding methyl phenyl silicone oil into the reaction tank, heating, condensing and refluxing in a water bath kettle at 60 ℃, and stirring for 10min to obtain the flame-retardant non-woven fabric.
The non-woven fabric is made of polypropylene fibers, the fiber diameter is 8.3 mu m, and the fiber number is 2.7 dtex.
The thickness of the adhesive layer of the prepared environment-friendly adhesive tape is 6 um.
Example 2
The environment-friendly adhesive tape comprises a release film, a base material and a composite adhesive coated between the base material and the release film, wherein the release film is a silicon-free release film, and the base material is a flame-retardant non-woven fabric; the composite adhesive is prepared from the following raw materials in parts by weight: 48 parts of diphenyl hexa-polymethylsiloxane modified polyethylene resin, 7 parts of aromatic polycarbonate resin, 1.9 parts of nitrile rubber modified glass fiber, 2.3 parts of filler, 2.2 parts of graphene oxide, 2.6 parts of polyethylene grafted carboxylic acid, 1.8 parts of polyethylene wax and 1.2 parts of butyl rubber grafted maleic anhydride.
The filler consists of 3 parts of sodium silicate and 1 part of nano molybdenum disilicide in parts by weight.
The flame-retardant non-woven fabric is obtained by processing the following steps: mixing non-woven fabrics with absolute ethyl alcohol 1: 30, adding the non-woven fabric and absolute ethyl alcohol into a reaction tank, and mixing the non-woven fabric and the methyl phenyl silicone oil in a mass ratio of 1: and (2) dropping methyl phenyl silicone oil into the reaction tank according to the mass ratio of 12, heating, condensing and refluxing in a water bath kettle at 70 ℃, and stirring for 15min to obtain the flame-retardant non-woven fabric.
The non-woven fabric is made of terylene as a fiber raw material, the diameter of the fiber is 5.3 mu m, and the fineness of the fiber is 1.6 dtex.
The thickness of the adhesive layer of the prepared environment-friendly adhesive tape is 15 um.
Example 3
The environment-friendly adhesive tape comprises a release film, a base material and a composite adhesive coated between the base material and the release film, wherein the release film is a silicon-free release film, and the base material is a flame-retardant non-woven fabric; the composite adhesive is prepared from the following raw materials in parts by weight: 70 parts of diphenyl hexa-polymethylsiloxane modified polyethylene resin, 10 parts of aromatic polycarbonate resin, 3.5 parts of styrene-butadiene rubber modified glass fiber, 5 parts of filler and 3 parts of filler
Graphene oxide, 3.5 parts of a compatilizer, 4.5 parts of polyethylene wax and 2.1 parts of butyl rubber grafted maleic anhydride.
The compatibilizer consists of 1.5 parts of polyethylene grafted maleic anhydride and 2 parts of polyethylene grafted carboxylic acid.
The filler consists of 12 parts by weight of sodium silicate and 3.6 parts by weight of aluminum borate whisker.
The flame-retardant non-woven fabric is obtained by processing the following steps: mixing non-woven fabrics with absolute ethyl alcohol 1: 40, adding the non-woven fabric and absolute ethyl alcohol into a reaction tank, and mixing the non-woven fabric and the methyl phenyl silicone oil in a mass ratio of 1: and (21) dropwise adding methyl phenyl silicone oil into the reaction tank, heating, condensing and refluxing in a water bath kettle at the temperature of 80 ℃, and stirring for 30min to obtain the flame-retardant non-woven fabric.
The non-woven fabric is made of polyvinyl chloride fibers, the fiber diameter is 2.5 mu m, and the fiber number is 1.0 dtex.
The thickness of the adhesive layer of the prepared environment-friendly adhesive tape is 30 um.
Example 4
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 1, and the main difference is that the composite adhesive is prepared from the following raw materials in parts by weight: 38 parts of diphenyl hexa-polymethylsiloxane modified polyethylene resin, 6.5 parts of aromatic polycarbonate resin, 3.4 parts of rubber modified glass fiber, 2.5 parts of filler, 1.7 parts of graphene oxide, 3.1 parts of compatilizer, 2.3 parts of dispersant and 1.4 parts of toughening agent.
The rubber modified glass fiber consists of 1.0 part of chloroprene rubber modified glass fiber and 2.4 parts of styrene butadiene rubber modified glass fiber.
The thickness of the adhesive layer of the prepared environment-friendly adhesive tape is 10 um.
Example 5
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 2, and the main difference is that the composite adhesive is prepared from the following raw materials in parts by weight: 63 parts of diphenyl hexa-polymethylsiloxane modified polyethylene resin, 4 parts of aromatic polycarbonate resin, 1.8 parts of rubber modified glass fiber, 4.2 parts of filler, 2.8 parts of graphene oxide, 1.9 parts of compatilizer, 4.5 parts of dispersing agent and 1.6 parts of toughening agent.
The rubber modified glass fiber consists of 0.6 part of chloroprene rubber modified glass fiber and 1.2 parts of nitrile rubber modified glass fiber.
The thickness of the adhesive layer of the prepared environment-friendly adhesive tape is 25 um.
Example 6
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 2, and the main difference is that the filler is composed of 6.5 parts by weight of sodium silicate and 2.3 parts by weight of nano molybdenum disilicide.
The thickness of the adhesive layer of the prepared environment-friendly adhesive tape is 18 um.
Example 7
The composition and preparation method of the environment-friendly adhesive tape in the embodiment are similar to those of the embodiment 3, and the main difference is that the filler is composed of 5.6 parts by weight of sodium silicate and 1.8 parts by weight of aluminum borate whiskers.
The thickness of the adhesive layer of the prepared environment-friendly adhesive tape is 22 um.
Comparative example 1
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 1, and the main difference is that the composite adhesive does not contain diphenyl hexa-polymethylsiloxane modified polyethylene resin.
Comparative example 2
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 1, and the main difference is that the polyethylene resin in the composite adhesive is not modified.
Comparative example 3
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 1, and the main difference is that the rubber modified glass fiber is not added in the composite adhesive.
Comparative example 4
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 1, and the main difference is that no filler is added in the composite adhesive.
Comparative example 5
The composition and the preparation method of the environment-friendly adhesive tape of the embodiment are similar to those of the embodiment 1, and the main difference is that graphene oxide is not added to the composite adhesive.
The environmental-friendly adhesive tapes of examples 1 to 7 and comparative examples 1 to 5 were subjected to the related performance tests, and the test results are shown in table 1:
TABLE 1
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.