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CN109642032A - The manufacturing method of thermoplastic aromatic polyester and resin composition and the manufacturing method and thermal shock resistance of insert molding product reduce suppressing method - Google Patents

The manufacturing method of thermoplastic aromatic polyester and resin composition and the manufacturing method and thermal shock resistance of insert molding product reduce suppressing method Download PDF

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Publication number
CN109642032A
CN109642032A CN201780051843.6A CN201780051843A CN109642032A CN 109642032 A CN109642032 A CN 109642032A CN 201780051843 A CN201780051843 A CN 201780051843A CN 109642032 A CN109642032 A CN 109642032A
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CN
China
Prior art keywords
aromatic polyester
thermoplastic aromatic
thermal shock
resin
colorant
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Pending
Application number
CN201780051843.6A
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Chinese (zh)
Inventor
山田真也
牛岛隆二
五岛也
五岛一也
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Polyplastics Co Ltd
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Wintech Polymer Ltd
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Publication of CN109642032A publication Critical patent/CN109642032A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/26Moulds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • C08J3/22Compounding polymers with additives, e.g. colouring using masterbatch techniques
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Processes Of Treating Macromolecular Substances (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

Problem of the present invention is that providing the manufacturing method of the manufacturing method containing colorant and the excellent thermoplastic aromatic polyester and resin composition of thermal shock resistance and insert molding product.In addition, project also resides in, the thermal shock resistance for providing the thermoplastic aromatic polyester and resin composition containing colorant reduces suppressing method.Using the manufacturing method of the excellent thermoplastic aromatic polyester and resin composition of thermal shock resistance, have the process of thermoplastic aromatic polyester resin A and the coloring agent composition B compounding containing thermoplastic aromatic polyester resin a and colorant b.In addition, the thermal shock resistance using the thermoplastic aromatic polyester and resin composition containing colorant reduces suppressing method, wherein thermoplastic aromatic polyester resin A and the coloring agent composition B containing thermoplastic aromatic polyester resin a and colorant b to be compounded.

Description

The manufacturing method of thermoplastic aromatic polyester and resin composition and the system of insert molding product Making method and thermal shock resistance reduces suppressing method
Technical field
The present invention relates to the manufacturing method of the excellent thermoplastic aromatic polyester and resin composition of thermal shock resistance and insertions The manufacturing method of molded product and the thermal shock resistance of the thermoplastic aromatic polyester and resin composition containing colorant reduce suppression Method processed.
Background technique
Thermoplastic aromatic representated by polybutylene terephthalate (PBT) resin, pet resin The various spies such as electrical characteristics, mechanical property and the molding processibilities such as heat resistance, chemical resistance, the resistance to leakage property of polyester resin Property is excellent.Therefore, thermoplastic aromatic polyester and resin composition as engineering plastics be widely used in electronic equipment shell or The electronic components such as connector, automobile component etc..These components are the insert molding product obtained as follows in most cases: will be by gold In the state that the insertion component of the formation such as category is arranged in mold, thermoplastic resin composition is filled to mold, thus will Metal etc. and the integrally formed insert molding product of thermoplastic resin.
But the thermal expansion based on temperature change with thermoplastic resin composition such as metal of composition insert molding product Rate, shrinking percentage are different greatly, thus heat repeatedly and cooling environment under, it some times happens that insert molding product because using in Temperature change and the so-called thermal shock damage destroyed.Thermal shock damage is particularly easy to occur in such as lower portion: being embedded in the angle of component Portion's (acute angle);Stress is easy the position concentrated in the molded products such as the big position of wall thickness change (especially thinner wall section);Weld bond etc. The intensity position lower than other positions, the weld bond are that resin has been to click through to be embedded in component in mold in insert molding Seam when row backs into around insertion component after shunting and collaborates again.Therefore, to thermoplastic aromatic polyester resin composition Object requires thermal shock resistance.As the technology for the thermal shock resistance for improving thermoplastic aromatic polyester and resin composition, has and setting (Patent Documents 1 to 3) such as the technologies for adding elastomer in oil/fat composition to mitigate strain.
Patent document 1: Japanese Unexamined Patent Publication 3-285945 bulletin
Patent document 2: Japanese Unexamined Patent Publication 2001-234046 bulletin
Patent document 3: No. 2009/150831 pamphlet of International Publication No.
Summary of the invention
In addition, using the colorants color such as carbon black mostly as the insert molding product that electronic component, automobile component use For black.The inventors of the present invention's discovery, the insert molding condition ratio of the insert molding product and non-coloring that are colored as black have heat-resisting punching The tendency that hitting property reduces.Therefore, drop of the inventors of the present invention to the thermal shock resistance for preventing the insert molding product for being colored as black etc. Research has been repeated in low method.Then it finds: in the coloring of resin, by not being compounded into the colorants such as carbon black directly As in the thermoplastic aromatic polyester resin of colored object, but contain it in thermoplasticity virtue of the same race or not of the same race It is compounded into colored object resin after in fragrant race's polyester resin, to even if be the thermoplastic aromatic polyester resin group through colouring Object is closed, is also able to suppress the reduction with the thermal shock resistance of non-coloring condition ratio, so as to complete the present invention.
Problem of the present invention is that providing containing colorant and the excellent thermoplastic aromatic polyester tree of thermal shock resistance The manufacturing method of oil/fat composition.In addition, project also resides in, provide used the insertion of resin combination obtained in this method at The manufacturing method of type product.In turn, project also resides in, and provides the resistance to of the thermoplastic aromatic polyester and resin composition containing colorant Thermal impact reduces suppressing method.
The manufacturing method of the excellent thermoplastic aromatic polyester and resin composition of thermal shock resistance of the invention has will be hot Plasticity aromatic polyester resins A and containing thermoplastic aromatic polyester resin a and colorant b coloring agent composition B compounding Process.
In the present invention, the content of the colorant b in thermoplastic aromatic polyester and resin composition is preferably 0.05 mass % Above and 5.0 mass % or less.Furthermore it is possible to the content of the colorant b in coloring agent composition become 5 mass % or more and 50 mass % modes below are constituted.
In the present invention, preferred thermoplastic aromatic polyester resins A and a include polybutylene terephthalate (PBT) system resin.
In the present invention, colorant b can be constituted in a manner of comprising inorganic pigment or organic pigment.In addition, colorant b It can be constituted in a manner of comprising black pigment, red pigment, orange pigment or white pigment.Colorant b preferably comprises charcoal Black or carbon nanotube.The average primary particle diameter of colorant b can be set to 5nm or more and 40nm or less.
In addition, in the present invention, it can be to obtain the side of the thermoplastic aromatic polyester and resin composition of insert molding product Formula is constituted.
The manufacturing method of insert molding product of the invention has will be by described in any item methods obtain among the above heat Plasticity composite of aromatic polyester resins carries out injection molding process in the mold configured with insertion component.
The thermal shock resistance of the thermoplastic aromatic polyester and resin composition of inhibition of the invention containing colorant reduces suppression In method processed, by thermoplastic aromatic polyester resin A and colorant containing thermoplastic aromatic polyester resin a and colorant b Composition B compounding.
In accordance with the invention it is possible to provide containing colorant and the excellent thermoplastic aromatic polyester resin of thermal shock resistance The manufacturing method of composition.In addition, being capable of providing the system for having used the insert molding product of resin combination obtained in this method Make method.In turn, the thermal shock resistance for being capable of providing the thermoplastic aromatic polyester and resin composition containing colorant reduces suppression Method processed.
Detailed description of the invention
Fig. 1 is the figure for showing test film used in thermal shock resistance test, and (a) is perspective view, (b) is top view.
Fig. 2 is the figure for showing the insertion component of test film shown in FIG. 1, and (a) is perspective view, (b) is top view.
Specific embodiment
Hereinafter, being described in detail to one embodiment of the present invention.The present invention is not limited to the following embodiments and the accompanying drawings, Can apply in the range of not hindering effect of the present invention is suitable for change to implement.
[manufacturing method of resin combination]
The thermoplastic aromatic polyester and resin composition of present embodiment is (hereinafter also referred to as " resin combination ".) system Making method has thermoplastic aromatic polyester resin A and colorant containing thermoplastic aromatic polyester resin a and colorant b The process of composition B compounding.The resin combination obtained by the manufacturing method is although coloring, thermal shock resistance are excellent.
(thermoplastic aromatic polyester resin A)
Thermoplastic aromatic polyester resin A is the resin coloured by colorant.Thermoplastic aromatic polyester resin A is to pass through Using dicarboxylic acid compound and/or its ester formative derivative as the dicarboxylic acid component of principal component with diol compound and/or its Ester formative derivative is the thermoplastic polyester that the reaction of the diol component of principal component obtains, in dicarboxylic acid component or glycol It include aromatic compound at least one kind of in ingredient.
As dicarboxylic acid component, for example, aliphatic dicarboxylic acid can be enumerated (for example, succinic acid, glutaric acid, adipic acid, heptan The C such as diacid, suberic acid, azelaic acid, decanedioic acid, heneicosane dicarboxylic acid, dodecanedicarboxylic acid, hexadecane dicarboxylic acid, dimeric dibasic acid4-40 Dicarboxylic acids, the preferably C of left and right4-14The dicarboxylic acids of left and right), ester ring type dicarboxylic acids is (for example, hexahydrophthalic acid, hexahydro isophthalic The C such as dioctyl phthalate, hexahydro terephthalic acid, nadic acid4-40Dicarboxylic acids, the preferably C of left and right8-12Left and right dicarboxylic acids), aromatic series Dicarboxylic acids (for example, phthalic acid, M-phthalic acid, terephthalic acid (TPA), methylresorcinol dioctyl phthalate, methylterephthalic acid, 2, The naphthalene dicarboxylic acids such as 6- naphthalene dicarboxylic acids, 4,4 '-diphenyl dicarboxylic acids, 4,4 '-diphenoxy ethers dicarboxylic acids, 4,4 '-dihydroxy-benzoic acids, The C such as 4,4 '-diphenyl methane dicarboxylic acids, 4,4 '-diphenylketone dicarboxylic acids8-16The dicarboxylic acids of left and right) or their derivative (for example, derivative that lower alkyl esters, aryl ester, acid anhydrides etc. can form ester) etc..These dicarboxylic acid components can be used alone Or it is applied in combination two or more.Include the fragrance such as terephthalic acid (TPA), M-phthalic acid, naphthalene dicarboxylic acids in preferred dicarboxylic acid component Race's dicarboxylic acids (especially terephthalic acid (TPA), 2,6 naphthalene dicarboxylic acid).In dicarboxylic acid component for example comprising 50 moles of % or more, preferably The aromatic dicarboxylic acid of 80 moles of % or more, further preferred 90 moles of % or more.In turn, as needed, it can be applied in combination The polybasic carboxylic acids such as trimellitic acid, Pyromellitic Acid or its ester form derivative (alcohol ester etc.) etc..It is applied in combination such multifunctional When property compound, the thermoplastic polyester of branched can be also obtained.
As diol component, for example, aliphatic alkane glycol can be enumerated (for example, ethylene glycol, trimethylene (trimethylene glycol), propylene glycol (propylene glycol), 1,4- butanediol, 1,3 butylene glycol, new penta 2 The C such as alcohol, hexylene glycol, ethohexadiol, decanediol2-12Aliphatic diol, the preferably C of left and right2-10The aliphatic diol of left and right), polyoxy it is sub- Alkyl diol is (for C2-4Left and right alkylidene, with multiple oxygen alkylidene units glycol, such as diethylene glycol, dipropylene glycol, Dibutylene glycol, triethylene glycol, tripropylene glycol, polytetramethylene glycol etc.), alicyclic diol is (for example, Isosorbide-5-Nitrae-cyclohexanediol, Isosorbide-5-Nitrae-hexamethylene Alkane dimethanol, hydrogenated bisphenol A etc.) etc..Furthermore it is possible to which bis- (the 4- hydroxy benzenes of quinhydrones, resorcinol, bis-phenol, 2,2- are applied in combination Base) propane, 2,2- be bis--aromatic diols such as (4- (2- hydroxyl-oxethyl) phenyl) propane, benzene dimethanol.These diol components can It is two or more to be used singly or in combination.It include C in preferred diol component2-10Aklylene glycol (ethylene glycol, three methylenes The straight-chains aklylene glycols such as base glycol, propylene glycol, 1,4- butanediol) etc..50 moles of % are for example preferably comprised in diol component Above, the C of preferably 80 moles of % or more, further preferred 90 moles of % or more2-10Aklylene glycol.In turn, as needed, may be used The polyalcohols such as glycerol, trimethylolpropane, trimethylolethane, pentaerythrite or its ester formative derivative is applied in combination. When such multi-functional compounds are applied in combination, the thermoplastic polyester of branched can be also obtained.
As thermoplastic aromatic polyester resin A, combination above-mentioned dicarboxylic acid component of more than two kinds and glycol also can be used The monomer copolymerizable as other such as copolyesters obtained from ingredient and then combination hydroxycarboxylic acid component, Ginkgolide Component (hereinafter, Sometimes referred to as co-polymerized monomer) obtained from copolyesters.
Hydroxycarboxylic acid (or hydroxycarboxylic acid component or hydroxycarboxylic acid) is for example including hydroxybenzoic acid, hydroxynaphthoic acid, hydroxyl The hydroxycarboxylic acids such as base phenylacetic acid, hydroxyacetic acid, hydroxycaproic acid or their derivative etc..Lactone include propiolactone, butyrolactone, The C such as valerolactone, caprolactone (for example, 6-caprolactone etc.)3-12Lactone etc..
It should be noted that for the ratio of co-polymerized monomer in copolyesters, for example, can from 0.01 mole of % or more and The range of the left and right 30 moles of % or less is selected, usually 1 mole of left and right % or more and 30 mole of % or less, and preferably 3 rub The left and right % or more the and 20 mole of % or less of your % or more and 25 mole of % or less or so, further preferably 5 moles.In addition, group It closes using in the case where equal polyester and copolyesters, is that the ratio of co-polymerized monomer is opposite for the ratio of equal polyester polyester together In whole monomers be 0.1 mole of % or more and 30 mole of % or less (preferably 1 mole of left and right % or more and 25 mole of % or less, into The left and right one step preferably 5 moles of % or more and 25 mole of % or less) range, usually can from equal polyester/copolyester=99/1~ The range of 1/99 (mass ratio), preferably 95/5~5/95 (mass ratio), further preferred 90/10~10/90 (mass ratio) or so In selected.
Preferred thermoplastic aromatic polyester resin A includes with terephthalic acid (TPA) alkylene ester, alkylene naphthalate Equal alkylidenes aromatic ester unit be principal component (for example, 50~100 moles of %, preferably 75~100 moles of % or so) equal polyester or Copolyesters is [for example, polyalkylene terephthalates are (for example, polyethylene terephthalate (PET), poly terephthalic acid The poly terephthalic acids C such as propylene glycol ester (PTT), polybutylene terephthalate (PBT) (PBT)2-4Alkylene ester), terephthalic acid (TPA)- 1,4-CHDM ester (PCT), poly- alkylene naphthalate are (for example, polyethylene naphthalate, poly- naphthalenedicarboxylic acid The poly- naphthalenedicarboxylic acid C such as propylene glycol ester, polybutylene naphthalate2-4Alkylene ester) etc. equal polyester;Contain terephthalic acid (TPA) Asia The copolyesters of Arrcostab and/or alkylene naphthalate unit as principal component (for example, 50 moles of % or more)], these can To be used alone or in combination of two or more.
Particularly preferred thermoplastic aromatic polyester resin A is ethylene glycol terephthalate, trimethylene Ester, mutual-phenenyl two acid bromide two alcohol ester, 2,6- naphthalenedicarboxylic acid butanediol ester etc. include C2-4Alkylidene aromatic ester unit be 80 moles of % with The equal polyester resin or conjugated polyester resin of upper (special 90 moles of % or more) are (for example, pet resin, poly- Propylene glycol ester terephthalate's resin, polybutylene terephthalate (PBT) resin, poly- 2,6 naphthalene dicarboxylic acid butanediol ester resin Deng).
In these, preferably pet resin, polybutylene terephthalate (PBT) resin are especially excellent Select polybutylene terephthalate (PBT) resin.
For the terminal carboxyl group amount of thermoplastic aromatic polyester resin A, as long as not damaging effect of the invention, without spy It does not limit.The preferred 30meq/kg or less of terminal carboxyl group amount, the more preferable 25meq/kg or less of thermoplastic aromatic polyester resin A.
The inherent viscosity (IV) of thermoplastic aromatic polyester resin A is not in the range of hindering effect of the present invention without special Limitation.The inherent viscosity of thermoplastic aromatic polyester resin A is preferably 0.60~1.30dL/g.It is resistance to from mouldability, heating cooling From the perspective of long property improves, further preferably 0.65~1.20dL/g.Use the thermoplasticity of the inherent viscosity of the range In the case where aromatic polyester resins A, it is easy more uniformly to be compounded coloring agent composition B.Alternatively, it is also possible to have different spies Property viscosity thermoplastic aromatic polyester resin A be blended to adjust inherent viscosity.For example, by by inherent viscosity 1.0dL/g's The thermoplastic aromatic polyester resin A of thermoplastic aromatic polyester resin A and inherent viscosity 0.8dL/g is blended, and can prepare spy The thermoplastic aromatic polyester resin A of property viscosity 0.9dL/g.The inherent viscosity (IV) of thermoplastic aromatic polyester resin A is for example It can be measured under conditions of 35 DEG C of temperature in o-chlorphenol.
It should be noted that commercially available product can be used in thermoplastic aromatic polyester resin A, also can be used by usual Method such as transesterification, direct esterification etc. makes dicarboxylic acid component or its reactive derivatives and diol component or its reactivity spread out Substance biological, as needed with copolymerizable monomer copolymerization (polycondensation) and manufacture.
(coloring agent composition B)
Coloring agent composition B contains thermoplastic aromatic polyester resin a and colorant b.For can be used as Thermoplastic aromatic The type of the resin of race polyester resin a and preparation method etc., it is same as above-mentioned thermoplastic aromatic polyester resin A, therefore herein It omits and records.Thermoplastic aromatic polyester resin a can in above-mentioned resin with thermoplastic aromatic polyester resin A identical type Resin, or different types of resin, preferably in all resin compositions contain 50 mass % or more and 100 mass % The below and congener resin of thermoplastic aromatic polyester resin A.Wherein, preferred thermoplastic aromatic polyester resins a is poly- Any one of the resin of mutual-phenenyl two acid bromide two alcohol ester system resin, more preferable thermoplastic aromatic polyester resin A and a is poly- Mutual-phenenyl two acid bromide two alcohol ester system resin.
The content of thermoplastic aromatic polyester resin a in all coloring agent composition B be preferably 50 mass % or more and 95 mass % or less.
For the inherent viscosity (IV) of thermoplastic aromatic polyester resin a, do not have in the range of not hindering effect of the present invention It is particularly limited to, in terms of being equably kneaded colorant b and is easy for colored resin composition to be equably compounded to thermoplastic Property aromatic polyester resins A in aspect set out, preferably 0.60~1.30dL/g, more preferably 0.70~1.20dL/g.It needs It is noted that the inherent viscosity (IV) of thermoplastic aromatic polyester resin a can be surveyed by method similar to the above It is fixed.
Colorant b can be selected from well known colorant according to the color that molded product requires.As colorant b, can arrange Enumerate inorganic pigment, organic pigment, dyestuff etc..As inorganic pigment, for example, can enumerate carbon black (for example, acetylene black, lampblack, Thermal black, furnace black, channel black, Ketjen black etc.), red pigments, the molybdate orange such as black pigments, the iron oxide red such as carbon nanotube etc. White pigments such as orange pigment, titanium oxide etc..As organic pigment, can enumerate yellow uitramarine, orange pigment, red pigment, Blue pigment, viridine green etc..These colorants b can be used alone or be applied in combination two or more.In addition, colorant b Surface can be handled with acid etc..It should be noted that compared with inorganic pigment, use organic pigment, dyestuff as In the case where toner b, have the tendency that thermal shock resistance reduction it is few, therefore use inorganic pigment as colorant b in the case where, The thermal shock resistance for being easier to obtain present embodiment reduces the effect inhibited.
The average primary particle diameter of colorant b is not particularly limited, preferably 5nm or more and 40nm or less or 10nm or more And 30nm or less, more preferably 15nm or more and 25nm or less.The average primary particle diameter of colorant b is to compounding to resin combination The arithmetic mean diameter that colorant b before in object is found out by the electron microscope observation of 1000 particles.
The content of colorant b in whole thermoplastic aromatic polyester and resin compositions be preferably 0.05 mass % or more and 5.0 mass % or less, more preferably 0.1 mass % or more and 3.0 mass % or less, further preferably 0.2 mass % or more And 1.0 below mass %.By the way that colorant b is set as 0.1 mass % or more and 5.0 relative to the content of all resins composition Quality % is hereinafter, can implement coloring to molded product with sufficient brightness and coloration.Use the case where carbon black is as colorant b Under, by being set as above-mentioned content, the thermoplastic aromatic polyester that can form the molded product with excellent pitch-dark degree can be made Resin combination.
The content of colorant b in coloring agent composition B is not particularly limited, in coloring agent composition B, preferably 5 Quality % or more and 50 mass % or less, 10 mass % or more and 30 mass % or less or 15 mass % or more and 25 mass % Below.In the case that the content of colorant b in coloring agent composition B is 5 mass % or more, do not need terrifically to increase compounding The amount of coloring agent composition B into thermoplastic aromatic polyester A, therefore manufacture the raw material at scene and the management appearance of process Easily, the content of the colorant b in coloring agent composition B is to be easy to divide colorant b equably in 50 mass % situations below It dissipates in thermoplastic aromatic polyester and resin composition.
For the dispersity of the colorant b in coloring agent composition B, do not have in the range of not hindering effect of the present invention It is particularly limited to.It is, for example, possible to use thermoplastic aromatic polyester resin a and colorant b melting mixing are being made colorant The coloring agent composition B for making favorable dispersibility is removed when composition B, using filter by aggregation block.In addition, if reducing The opening of filter or the quantity for increasing filter then sometimes result in the reduction of productivity, therefore can consider to produce It is suitable for adjusting dispersity while rate.For the dispersity of the colorant b in coloring agent composition B, by colorant combination When 200 μm of thickness of film is made in object B, every 10m2The film, 100 μm of partial size or more of aggregation block are preferably 5 or more and 300 It is a following.
As needed, the thermoplastic resins such as phenylethylene resin series, acrylic resin can also be compounded in coloring agent composition B Other resins such as rouge, heat-curing resin.In addition, various additives, such as stabilizer can be compounded in coloring agent composition B (antioxidant, ultraviolet absorbing agent, heat stabilizer etc.), fire retardant, lubricant, release agent, antistatic agent, dispersing agent, plasticising Agent, nucleating agent etc..For the content of additive in this case, such as it is super for can be set in all coloring agent composition B It crosses 0 mass % and is 20 mass % or less.
For the manufacturing method of coloring agent composition B, can with usual way by thermoplastic aromatic polyester resin a and Colorant b is kneaded to manufacture.For example, can by by thermoplastic aromatic polyester resin a, colorant b and other addition After agent is put into blender and equably mixed, is melted and be kneaded in an extruder to manufacture.Obtained colorant group Closing object B can be using various forms such as powder, pellet, shreds.
(other match mixture)
In the manufacturing method of the thermoplastic aromatic polyester and resin composition of present embodiment, thermoplastic aromatic polyester tree Various additives can be compounded in oil/fat composition.For example, elasticity can be compounded for the purpose for further increasing thermal shock resistance Body.
As elastomer, olefin-based elastomer, vinyl chloride elastomer, styrene series elastomer, Polyester can be enumerated Elastomer, butadiene-based elastomer, carbamate based elastomers, polyamide-based elastomer, organic silicon-type elastomer, nucleocapsid system Elastomer.Specifically, ethylene ethyl acrylate (EEA) based copolymer, methacrylate-butylene-styrene can be used (MBS) based copolymer, ethylene methacrylic acid ethylene oxidic ester (EGMA) based copolymer, polytetramethylene glycol (PTMG) are polyester Body etc..As ethylene ethyl acrylate (EEA) based copolymer, can enumerate ethylene ethyl acrylate and butyl acrylate and/or The graft copolymer etc. of methyl methacrylate.
The compounding amount of elastomer is preferably set to 1 mass % or more and 30 matter in thermoplastic aromatic polyester and resin composition Amount % or less, 5 mass % or more and 20 mass % or less are more preferably set as.By in thermoplastic aromatic polyester and resin composition Middle compounding 1 mass % or more and 30 mass % elastomers below, so as to which the superior resin group of thermal shock resistance is made Close mechanical property of the object without damaging thermoplastic aromatic polyester and resin composition.
In addition, inorganic filler can be compounded for the purpose for the mechanical physical property for improving obtained molded product.As nothing Machine filler can enumerate fibrous filler, plate filler or granular filler.As fibrous filler, example Such as, it is fine that glass fibre, asbestos fibre, carbon fiber, silicon dioxide fibre, alumina fibre, silica-alumina can be enumerated Dimension, alumina silicate fibre, Zirconium oxide fibre, potassium titanate fibre, silicon carbide fibre, the whisker (crystalline substances such as silicon carbide, aluminium oxide, silicon nitride Must) etc. inorganic fibres;By the acrylic compounds tree such as aliphatic or aromatic polyamide, aromatic polyester, fluororesin, polyacrylonitrile The organic matters fiber such as fiber of the formation such as rouge, artificial silk.As plate filler, for example, talcum, mica, glass can be enumerated Scale, graphite etc..As granular filler, for example, glass microballoon, glass powder, milled fibre can be enumerated (for example, grinding Glass fibre etc.), wollastonite (wollastonite) etc..It should be noted that wollastonite can be plate, column, threadiness Deng form.In these inorganic fillers, from cheap and be easy to get etc., preferably glass fibre.
The average diameter of fibrous filler for example can be 1 μm~30 μm (preferably 5 μm~20 μm, further preferred 10 ~15 μm) left and right, average length for example can for 100 μm~5mm (preferably 300 μm~4mm, it is 500 μm further preferred~ 3.5mm) left and right.In addition, the average primary particle diameter of plate or granular filler for example can be set to 0.1 μm~500 μm, preferably 1 μm~100 μm or so.These inorganic fillers can be used alone or be applied in combination two or more.It should be noted that fiber The average diameter and average length and plate of shape filler or the average primary particle diameter of granular filler are following value: needle To fibrous filler material, plate or the granular filler before being compounded into resin combination, taken to CCD camera Image parsed, pass through weighted average calculate value.SEISHIN ENTERPRISE Co. can be used for example in they, Ltd. system, dynamic image analytic method/particle (state) analyzer PITA-3 etc. are calculated.It should be noted that plate or powdery The draw ratio of packing material is not particularly limited, for example, can be set to 1 or more and 10 or less.
For the content ratio of inorganic filler, preferably 10 matter in whole thermoplastic aromatic polyester and resin compositions Amount % or more and 50 mass % or less, 15 mass % or more and 40 mass % or less more preferably be can be set to, further preferably may be used To be set as 20 mass % or more and 35 mass % or less.
In addition, stabilizer (antioxidant, ultraviolet radiation absorption can be added in thermoplastic aromatic polyester and resin composition Agent, heat stabilizer etc.), fire retardant, lubricant, release agent, antistatic agent, dispersing agent, plasticizer, nucleating agent, mobility improvement Agent etc..For the content of additive in this case, for example, can be set in whole thermoplastic aromatic polyester and resin compositions For more than 0 mass parts % and be 20 mass % or less.
In addition, can add in thermoplastic aromatic polyester and resin composition to improve hydrolysis, thermal shock resistance etc. Add the epoxides such as bisphenol A type epoxy compound, novolak type epoxy compounds.In addition, as needed, it can be with other Resin (thermoplastic resins such as phenylethylene resin series, acrylic resin, heat-curing resin etc.) is applied in combination.
(compounding)
The method of compounding thermoplastic's aromatic polyester resins A and coloring agent composition B are not particularly limited.For example, by hot Plasticity aromatic polyester resins A, coloring agent composition B and as needed other are various with powder, pellet, shred etc. with mixture Form is put into melting mixing machine after being pre-mixed as needed.Then, thermoplastic aromatic polyester resin A and a are heated to More than fusing point, melting mixing is carried out, is thus compounded thermoplastic aromatic polyester resin A and coloring agent composition B.
For the compounding amount of thermoplastic aromatic polyester resin A, such as it can be set to 40 matter in all resins composition % or more and 99 mass % are measured hereinafter, it is preferred that can be set to 50 mass % or more and 90 mass % or less.Thermoplastic aromatic adoption The compounding amount of ester Resin A be the range in the case where, can give full play to the characteristic of thermoplastic aromatic polyester resin A so as to It is excellent that the various characteristics such as electrical characteristics, mechanical property and the molding processibilities such as heat resistance, chemical resistance, resistance to leakage property are made Resin combination.
For the coloring agent composition B (compounding amount of thermoplastic aromatic polyester resin a and colorant b), preferably with molding Mode that product can be coloured sufficiently is selected.For example, the content of the colorant b in coloring agent composition B is 5 mass % or more And 50 in mass % situation below, the content of the colorant b in whole thermoplastic aromatic polyester and resin compositions is as above It is set as 0.05 mass % or more and 5.0 mass % or less describedly, is preferably set to 0.1 mass % or more and 3.0 mass % or less When, the compounding amount of coloring agent composition B be preferably set in all resins composition 1 mass % or more and 10 mass % or less, More preferably it is set as 2 mass % or more and 6 mass % or less.
[thermoplastic aromatic polyester and resin composition]
By above-mentioned manufacturing method, it is able to suppress the heat-resisting punching of the thermoplastic aromatic polyester and resin composition through colouring The reduction of hitting property.As a result, it is possible to obtain containing colorant and the excellent thermoplastic aromatic polyester resin of thermal shock resistance Composition.The thermoplastic aromatic polyester and resin composition can be bulk material mixture, molten mixture (pellet etc.).
The thermoplastic aromatic polyester and resin composition can take into account sufficient coloring and thermal shock resistance.For example, sharp The molded product for using carbon black to carry out the resin combination of black colorant as colorant b and being formed is used to have according to JIS Z The L of 8729:2004 measurement*a*b*L in colorimetric system*Be worth (brightness) be 25 or less (preferably 20 or less, further preferred 15 with Under, the excellent pitch-dark degree of particularly preferred 10 or less).Also, it is heated after repetition is 1.5 hours cooling with -40 DEG C, with 180 DEG C In the cyclic test of circulation as 1.5 hours, molded product crack until recurring number can be set to 150 circulation with It is more than upper or 180 circulations.
Therefore, which is suitable as the resin of the insert molding product through colouring Composition.Use the insert molding product through colouring of the resin combination that there is sufficient coloring (brightness, coloration or paint Blackness), and even if thermal shock damage can be also prevented under the big environment of temperature change in the case where use.
It should be noted that when " thermal shock resistance " is uses insert molding product under the big environment of temperature change, it can The performance for preventing insert molding product from destroying by temperature change is the performance different from performance as described below: being prevented from outside Moment applies physical impact and destroys the impact resistance of molded product, strain the toughness of expressions such as (elongations) by tensile failure, prevent The heat resistance that molded product deforms when using under high-temperature or resin combination deteriorates.In addition, according to aftermentioned reference example 1 with than Comparison compared with example, which can specify thermal shock resistance and mechanical strength, does not have correlativity.That is, non-coloring molded product and pass through In the comparison of the molded product of color, the not big difference of mechanical strength, but about thermal shock resistance, it is shown in the molded product through colouring Land reduction.
[insert molding product]
The thermal shock resistance of the thermoplastic aromatic polyester and resin composition obtained by above-mentioned manufacturing method is excellent, special Insert molding product Shi Yu not manufactured.Insert molding product, which are included, to be formed using thermoplastic aromatic polyester and resin composition and includes The resin component of the resin combination;With the insertion component comprising metal, alloy or inoganic solids object.
Metal, alloy or the inoganic solids object for constituting insertion component are not particularly limited, and preferably connect at the time of molding with resin It is indeformable or do not melt when touching.For example, the alloy and glass of the above-mentioned metal such as the metals such as aluminium, magnesium, copper, iron, brass can be enumerated Inoganic solids object such as glass, ceramics etc..
The manufacturing method of insert molding product is not particularly limited, and it is, for example, possible to use above-mentioned thermoplastic aromatic polyester trees Oil/fat composition and preforming are the insertion component of desired shape, insertion component are pre-installed in mold, on the outside Above-mentioned resin combination is filled by being injection moulded or squeezing out compression forming etc., carries out composite molding.
The form and dimension of insert molding product is not particularly limited, and can be set to the shape for meeting purposes.It is especially above-mentioned Thermoplastic aromatic polyester and resin composition maintains coloring and thermal shock resistance is excellent, even therefore having in resin component There are the molded-in-color product of thinner wall section, weld bond, can also prevent thermal shock damage.Insert molding product for example can be using tree Rouge component has the insert molding product of thickness 0.3mm or more and 5mm thin-walled portion below.
[thermal shock resistance reduction suppressing method]
The thermal shock resistance reduction suppressing method of thermoplastic aromatic polyester and resin composition containing colorant is will be hot Plasticity aromatic polyester resins A and the side being compounded containing the coloring agent composition of thermoplastic aromatic polyester resin B and colorant C Method.It is still not clear by the reduced mechanism that this method is able to suppress the thermal shock resistance of chromaticity at this stage, but institute as above It states, colorant it is found that by not being compounded directly into the resin to be coloured but temporarily matching by the research of people etc. through the invention It mixes into the thermoplastic aromatic polyester resin of the same race or not of the same race with the resin to be coloured, then matches with the resin to be coloured It is mixed, so that thermal shock resistance can improve.For thermoplastic aromatic polyester resin A, coloring agent composition B used in this method And their mixing method, as described above.
Embodiment
Embodiment described below and more specifically the present invention will be described, but this hair is not limited using these embodiments Bright explanation.
[reference example 1, Examples 1 to 3, comparative example 1~4]
Double screw extruder (Japan's steel is utilized according to content ratio shown in table 1,2 using material as shown below Institute's Co. Ltd. system, barrel diameter) be kneaded at 250 DEG C, production reference example 1, Examples 1 to 3 and comparative example 1 ~4 thermoplastic aromatic polyester and resin composition pellet.It should be noted that reference example 1 is the resin combination of non-coloring Example, comparative example 1~4 be colorant is added directly in thermoplastic aromatic polyester resin A rather than with colorant group Close the example when form addition of object B.In addition, for the dispersibility of coloring agent composition 1~3 used in Examples 1 to 3, It will be in 200 μm of the thickness formed using each coloring agent composition of film 10m2In, 100 μm of partial size or more of aggregation block is 10 Following person is determined as " excellent ", will be more than 10 and is that 50 or less persons are determined as " good ", will be more than 50 and be 300 or less persons It is determined as "available".
(thermoplastic aromatic polyester resin)
Thermoplastic aromatic polyester resin: WinTech Polymer Ltd. system, inherent viscosity 0.68dL/g it is poly- to benzene Dioctyl phthalate butanediol ester resin (PBT)
(coloring agent composition/colorant)
Coloring agent composition 1: polybutylene terephthalate (PBT) system resin (WinTech Polymer Ltd. system, characteristic Polybutylene terephthalate (PBT) resin, the 80 mass % of viscosity 0.68dL/g) and carbon black 1 it is (Mitsubishi chemical Co., Ltd's system, flat Carbon black, the 20 mass % of equal primary particle size 22nm), dispersibility: it is excellent
Coloring agent composition 2: polybutylene terephthalate (PBT) system resin (WinTech Polymer Ltd. system, characteristic Polybutylene terephthalate (PBT) resin, the 80 mass % of viscosity 0.68dL/g) and carbon black 1 it is (Mitsubishi chemical Co., Ltd's system, flat Carbon black, the 20 mass % of equal primary particle size 22nm), dispersibility: it is good
Coloring agent composition 3: polybutylene terephthalate (PBT) system resin (WinTech Polymer Ltd. system, characteristic Polybutylene terephthalate (PBT) resin, the 80 mass % of viscosity 0.68dL/g) and carbon black 1 (Mitsubishi chemical Co., Ltd's system, The carbon black of average primary particle diameter 22nm, 20 mass %), dispersibility: can
The carbon black of carbon black 2:Wilbur-Ellis Japan system, average primary particle diameter 30nm
The carbon black of carbon black 3:Wilbur-Ellis Japan system, average primary particle diameter 13nm
The carbon black (surface acid etching product) of carbon black 4:Wilbur-Ellis Japan system, average primary particle diameter 13nm
Carbon black 5: the carbon black of Mitsubishi chemical Co., Ltd's system, average primary particle diameter 22nm
(inorganic filler)
Glass fibre: Nippon Electric Glass Co., Ltd's system, trade name " ECS03T-187 ", 13 μm of average diameter
(elastomer)
Ethylene ethyl acrylate (EEA) based elastomers: Japan Oil Co's system, trade name " MODIPER A5300 ", conduct Copolymer composition includes the random copolymerization of ethylene ethyl acrylate (EEA) 70 mass %, butyl acrylate and methyl methacrylate 30 mass % of object (BA-stat-MMA).
[evaluation]
(thermal shock resistance)
Use thermoplastic aromatic polyester and resin composition pellet and metal obtained in reference example, Examples and Comparative Examples The insertion component of system, by being injection moulded test film insert molding shown in Fig. 1,2.Using dry 3 hours at 140 DEG C Above-mentioned pellet, with 260 DEG C of resin temperature, 65 DEG C of mold temperature, 25 seconds injection time, 10 seconds cooling times, test sheetmolding With mold (22mm × 22mm × height 28mm quadrangular shape resin portion be internally embedded a part have 14mm × 14mm × The quadrangular shape part of height 24mm insertion component mold) in, using the thickness of a part of resin portion as minimum wall thickness (MINI W.) at Insertion injection moulding is carried out for the mode of 1mm, to manufacture test film.Obtained insert molding product are commented by aftermentioned method Valence thermal shock resistance.Fig. 1 is the figure for showing the test film 10 for having carried out insert molding, and Fig. 2 is the figure for showing insertion component 2.Such as Shown in Fig. 1, test film 10 is buried in the resin component 1 of the quadrangular shape formed with thermoplastic aromatic polyester and resin composition There is the insertion component 2 of the quadrangular shape of made of metal.Resin component 1 is using the resin combination pellet obtained as described above It is molded with.As shown in Fig. 2, insertion component 2 using have the top 2a of quadrangular shape, the lower part 2b of quadrangular shape and The composition of the columned contraction flow region 2c of both connections between them.For being embedded in component 2, lower part 2b and contraction flow region 2c are embedded in In resin component 1, top 2a exposes ((a) referring to Fig.1) from the upper surface of resin component 1.In turn, as shown in (b) of Fig. 1, The corner of resin component 1 and the corner of insertion component 2 are configured in a manner of being located at different directions each other.That is, the angle of insertion component 2 Portion configures in a manner of towards the side of resin component 1.Moreover, the front end in the corner of insertion component 2 and the side of resin component 1 Distance is about 1mm.In resin component 1, the front end for being embedded in the corner (acute angle) of component 2 nearby becomes thinner wall section.In addition, resin When the injection moulding of component 1, for filled into mold melting resin combination pellet cast gate withPin mark pour The central portion of the bottom surface (face of 22mm × 22mm) of resin component 1 is arranged in the form of mouth.Therefore, the molten injected from cast gate The resin combination of state is filled the space to mold after the flowing of the bottom surface of resin component 1, along insertion component 2.At this point, molten The resin combination melted holds runny thick wall portion and is first filled, thinner wall section filling evening, therefore in each side of resin component 1 The minimum thick wall portion of (4 faces of 22mm × 28mm are respectively) nearby produces weld portion (near the front end in the corner of insertion component 2).
To above-mentioned test film, using cold-hot impact tester (ESPEC Corp. system), repeat small in -40 DEG C of coolings 1.5 Shi Hou, circulation as 1.5 hours is heated at 180 DEG C, every 20 circulations observe weld portion.It will be when weld portion cracks Recurring number is evaluated as the index of thermal shock resistance.Show the result in table 1,2.Heat shock resistance when recurring number is 150 or more Property it is excellent, be 170 or more when thermal shock resistance it is especially excellent.It is smaller with the difference of the value of reference example 1, it is more able to suppress compared to nothing The reduction of the thermal shock resistance of chromaticity.
(tensile strength and tension failure strain)
By obtained pellet at 140 DEG C after drying 3 hours, in 260 DEG C of forming temperature, the condition of 80 DEG C of mold temperature Under, pass through injection moulding production ISO 1A type tension test sheet.To obtained each test film, according to being advised in ISO527-1,2 Fixed evaluation criteria is evaluated.Show the results of the evaluation table 1,2.
(bending strength and bending modulus)
Obtained pellet after drying 3 hours, is infused at 140 DEG C at 260 DEG C of forming temperature, 80 DEG C of mold temperature Molding is penetrated, 80mm × 10mm × 4mm bend test piece is made according to ISO3167, according to evaluation criteria specified in ISO178 It is evaluated.Show the results of the evaluation table 1,2.
(charpy impact strength)
Obtained pellet after drying 3 hours, is infused at 140 DEG C at 260 DEG C of forming temperature, 80 DEG C of mold temperature It penetrates molding, makes the nicked Charpy-type test piece of 80mm × 10mm × 4mm according to ISO3167, according to ISO179/1eA, Measure charpy impact strength (band notch) (kJ/m2)。
[table 1]
(unit of content: quality %)
[table 2]
(unit of content: quality %)
It can be defined according to table 1, for the insert molding product for using the resin combination of Examples 1 to 3 to be formed, with comparative example 1~4 molded product is compared, it is suppressed that compared to the reduction of the thermal shock resistance of undeliverable chromaticity (reference example 1), by using the system Method is made, the reduction of the thermal shock resistance of the resin combination containing colorant is able to suppress.In addition, for using embodiment 1 The insert molding product that~3 resin combination is formed can be 150 circulations or more in the evaluation of thermal shock resistance, heat-resisting Impact is excellent.Therefore, the insert molding product are although contain colorant, even if the feelings used under the big environment of temperature change Under condition, it is also able to suppress generation thermal shock damage.
Description of symbols
1 resin component
2 insertion components
10 test films

Claims (11)

1. a kind of manufacturing method for the thermoplastic aromatic polyester and resin composition that thermal shock resistance is excellent has thermoplasticity The process of aromatic polyester resins A and the coloring agent composition B compounding containing thermoplastic aromatic polyester resin a and colorant b.
2. the manufacturer of the excellent thermoplastic aromatic polyester and resin composition of thermal shock resistance according to claim 1 Method, wherein the content of the colorant b in thermoplastic aromatic polyester and resin composition is 0.05 mass % or more and 5.0 matter Measure % or less.
3. the manufacture of the excellent thermoplastic aromatic polyester and resin composition of thermal shock resistance according to claim 1 or 2 Method, wherein the content of the colorant b in coloring agent composition B is 5 mass % or more and 50 mass % or less.
4. the excellent thermoplastic aromatic polyester resin composition of thermal shock resistance described in any one of claim 1 to 3 The manufacturing method of object, wherein thermoplastic aromatic polyester resin A and thermoplastic aromatic polyester resin a includes poly- terephthaldehyde Sour butanediol ester system resin.
5. the excellent thermoplastic aromatic polyester resin composition of thermal shock resistance according to any one of claims 1 to 4 The manufacturing method of object, wherein colorant b includes inorganic pigment or organic pigment.
6. the excellent thermoplastic aromatic polyester resin composition of thermal shock resistance according to any one of claims 1 to 5 The manufacturing method of object, wherein colorant b includes black pigment, red pigment, orange pigment or white pigment.
7. the excellent thermoplastic aromatic polyester resin composition of thermal shock resistance described according to claim 1~any one of 6 The manufacturing method of object, wherein colorant b includes carbon black or carbon nanotube.
8. the excellent thermoplastic aromatic polyester resin composition of thermal shock resistance according to any one of claims 1 to 7 The manufacturing method of object, wherein the average primary particle diameter of colorant b is 5nm or more and 40nm or less.
9. the excellent thermoplastic aromatic polyester resin composition of thermal shock resistance described according to claim 1~any one of 8 The manufacturing method of object, wherein obtain the thermoplastic aromatic polyester and resin composition of insert molding product.
10. a kind of manufacturing method of insert molding product, wherein method according to any one of claims 1 to 9 will be passed through by having Obtained thermoplastic aromatic polyester and resin composition carries out injection molding process in the mold configured with insertion component.
11. a kind of thermal shock resistance of thermoplastic aromatic polyester and resin composition containing colorant reduces suppressing method, In, by thermoplastic aromatic polyester resin A and coloring agent composition B containing thermoplastic aromatic polyester resin a and colorant b Compounding.
CN201780051843.6A 2016-08-23 2017-08-22 The manufacturing method of thermoplastic aromatic polyester and resin composition and the manufacturing method and thermal shock resistance of insert molding product reduce suppressing method Pending CN109642032A (en)

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