CN109624083B - Long-acting separation device for mortar cleaning in concrete mixer truck - Google Patents
Long-acting separation device for mortar cleaning in concrete mixer truck Download PDFInfo
- Publication number
- CN109624083B CN109624083B CN201811458347.5A CN201811458347A CN109624083B CN 109624083 B CN109624083 B CN 109624083B CN 201811458347 A CN201811458347 A CN 201811458347A CN 109624083 B CN109624083 B CN 109624083B
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- China
- Prior art keywords
- pendulum
- filter screen
- receiving box
- cavity
- material receiving
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000926 separation method Methods 0.000 title claims abstract description 32
- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 23
- 238000004140 cleaning Methods 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 27
- 230000007774 longterm Effects 0.000 claims abstract description 6
- 238000001914 filtration Methods 0.000 abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 238000007599 discharging Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 4
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 230000002035 prolonged effect Effects 0.000 abstract description 2
- 238000005406 washing Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 241000237858 Gastropoda Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
- B01D29/05—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements supported
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses a long-acting separation device for cleaning mortar in a concrete mixer truck, which structurally comprises a material receiving box, a feeding port, a plate frame, a separation cavity and a filter disc, wherein the material receiving box and the plate frame separation cavity are integrated, a feed inlet is fixedly welded at one end of the material receiving box and communicated with the inside of the material receiving box, a filter disc is arranged in the separation cavity, a material feeding cavity, a fixed disc, a filter screen, a material discharging cavity, a driver and a pendulum mechanism are arranged in the material receiving box, wherein the feeding cavity, the discharging cavity and the filter disc are integrated and communicated and matched, the invention utilizes the pendulum mechanism to form a bottom protection system of the filter screen, the pendulum shaft of the mortar filtering device forms a bowl-shaped structure and is matched with the filter screen, so that the deformation of the filter screen is limited to be overlarge, the phenomenon that the filter screen deforms too much to be separated from the fixed disc under the long-term pressing of mortar and pebbles is prevented, the influence on the filtering effect due to overlarge gaps among iron wires is avoided, and the service life of the filter screen is effectively prolonged.
Description
Technical Field
The invention relates to the field of separation of concrete mixer trucks, in particular to a long-acting separation device for cleaning mortar in a concrete mixer truck.
Background
Concrete mixer trucks (commercial concrete trucks) are also commonly referred to as escargots due to their shape, and these trucks are equipped with cylindrical mixing drums to carry mixed concrete and keep the mixing drums rotating all the time during transportation to ensure that the concrete carried does not solidify. However, such a mixing tank is usually cleaned after the operation is finished, and the mortar and pebbles generated after the cleaning are precipitated and then filtered and separated, when the filter screen is used for filtering, the filter screen mainly comprises a hollow structure formed by fine iron wires, and the filter screen is easily disked and deformed after being pressed for a long time under the filtering of the mortar and the pebbles, and is frequently replaced, so that the filter screen is not beneficial to long-term use.
Disclosure of Invention
Aiming at the problems, the invention provides a long-acting separation device for cleaning mortar in a concrete mixer truck.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a long-term separator of mortar washing in concrete mixer truck, its structure is including connecing workbin, charge door, sheet frame, separation chamber, filter disc, connect workbin and sheet frame separation chamber as an organic whole the one end fixed weld who connects the workbin has the charge door to communicate with each other rather than inside, the filter disc is installed to the separation intracavity.
As a further improvement of the invention, a feeding cavity, a fixed disc, a filter screen, a discharging cavity, a driver and a pendulum mechanism are arranged in the material receiving box, wherein the feeding cavity, the discharging cavity and the filter disc are integrated and are communicated and matched with each other, the filter screen and the pendulum mechanism are installed on the fixed disc, a signal end of the driver is electrically connected with a driving system of the pendulum mechanism, and the driving system of the pendulum mechanism is arranged at the right center.
As a further improvement of the invention, the filter disc is fixed in the separation cavity through a fixed disc arranged on the outer circumferential surface.
As a further improvement of the invention, a pendulum mechanism is movably connected at the position around the fixed disk and at the bottom of the filter screen.
As a further improvement of the invention, the swing mechanism comprises four conical cushions, burrs, swing shafts and swing cushions, the four swing shafts are fixed at the intersection of the four swing shafts through the conical cushions integrated with the four swing shafts, the burrs are arranged on one end face, close to the filter screen, of each swing shaft and are in clearance fit, and the swing shafts are installed on the fixed disc through the welded swing cushions.
As a further improvement of the invention, the conical pad consists of a conical bulge, a base and an axle center, the conical bulge and the base are of an integrated structure, and the axle center is chiseled at the center of the base.
As a further improvement of the invention, the outer surface of the conical bulge is used for fixing the pendulum shaft, and the conical bulge penetrates through the filter screen.
As a further improvement of the invention, the burrs are designed in a conical structure, and when the pendulum shaft is in contact with the filter screen, the burrs penetrate through the filter screen to realize sealing, so that excessive mortar is prevented from remaining on the pendulum shaft.
Compared with the prior art, the invention has the following beneficial effects:
the bottom protection system of the filter screen is formed by utilizing the swing type mechanism, the swing shaft of the bottom protection system forms a bowl-shaped structure and is matched with the filter screen, so that the deformation of the filter screen is limited to be overlarge, the phenomenon that the filter screen is deformed too much under the long-term pressing of mortar and pebbles and is separated from the fixed disc to be fixed, the gap between iron wires is overlarge to influence the filtering effect, and the service life of the filter screen is effectively prolonged.
The invention utilizes the pendulum shaft and the pendulum pad to be connected with the driving system of the pendulum mechanism, and is driven by the driver electrically connected with the driving system, after the filtration and separation are finished, the pendulum pad rotates at high speed along the circumferential surface of the fixed disc, the pendulum shaft is driven by the pendulum pad to do centrifugal motion, the mortar remained on the pendulum shaft after the filtration is thrown out, and the full filtration is realized.
According to the invention, a plurality of burrs with the same size are arranged on one end of the filter screen, which is in the straight plane of the swing shaft, and the burrs are matched with the conical pad, so that the four swing shafts are connected through the conical protrusions, the conical protrusions can disperse mortar gathered at the connection part, and the mortar accumulation caused by the connection dead angle is prevented, thereby reducing the filtering effect.
Drawings
Fig. 1 is a schematic structural view of a long-acting separation device for cleaning mortar in a concrete mixer truck according to the present invention.
Fig. 2 is a schematic top view of the filter disc of the present invention.
Fig. 3 is a rear view of the filter disc of the present invention.
Fig. 4 is a schematic front view of the filter disc of the present invention.
FIG. 5 is a schematic view of the structure of the tapered pad of the present invention.
In the figure: the device comprises a material receiving box-1, a feeding port-2, a plate frame-3, a separation cavity-4, a filter disc-5, a feeding cavity-11, a fixed disc-12, a filter screen-13, a discharging cavity-14, a driver-15, a swing mechanism-16, a conical cushion-161, burrs-162, a swing shaft-163, a swing cushion-164, a conical bulge-61 a, a base-61 b and an axis-61 c.
Detailed Description
In order to make the technical means, the creation features, the achievement objects and the effects of the invention easy to understand, fig. 1 to fig. 5 schematically show the structure of the long-acting separation device according to the embodiment of the invention, and the invention is further described below with reference to the specific embodiments.
Examples
As shown in fig. 1 to 5, the present invention provides a long-acting separation device for cleaning mortar in a concrete mixer truck, the structure of the device comprises a material receiving box 1, a feeding port 2, a plate frame 3, a separation cavity 4 and a filter disc 5, wherein the material receiving box 1 and the plate frame 3 are integrated into a whole in the separation cavity 4, a feed inlet 2 is fixedly welded at one end of the material receiving box 1 and communicated with the interior of the material receiving box, a filter disc 5 is arranged in the separation cavity 4, the inside of the material receiving box 1 is provided with a material inlet cavity 11, a fixed disc 12, a filter screen 13, a material outlet cavity 14, a driver 15 and a pendulum mechanism 16, wherein the feeding cavity 11, the discharging cavity 14 and the filter disc 5 are integrated and communicated with each other, the fixed disc 12 is provided with a filter screen 13 and a pendulum mechanism 16, the signal end of the driver 15 is electrically connected with a driving system of the pendulum mechanism 16, and the driving system of the pendulum mechanism 16 is arranged at the center.
The filter disc 5 is fixed in the separation chamber 4 through a fixed disc 12 arranged on the outer circumferential surface.
A pendulum mechanism 16 is movably connected to the position around the fixed disk 12 and at the bottom of the filter screen 13.
Pendulum-type mechanism 16 includes toper pad 161, burr 162, pendulum axle 163, pendulum pad 164, pendulum axle 163 is equipped with four, four the crossing department of pendulum axle 163 is fixed through the toper pad 161 with it is integrative, every pendulum axle 163 is close to and is equipped with burr 162 and adopts clearance fit on the terminal surface of filter screen 13, pendulum axle 163 is installed on fixed disc 12 through welded pendulum pad 164.
The conical pad 161 is composed of a conical protrusion 61a, a base 61b and an axle center 61c, the conical protrusion 61a and the base 61b are of an integrated structure, and the axle center 61c is arranged at the center of the base 61b in a chisel mode.
The outer surface of the conical protrusion 61a is used for fixing the swing shaft 163, and the conical protrusion 61a penetrates through the filter screen 13.
Burr 162 adopts the design of toper structure, and when balance staff 163 and filter screen 13 contact, run through in filter screen 163 through burr 162 and realize sealing, avoids too much mortar to remain on balance staff 163.
The working principle of the long-acting separation device in the above technical scheme is explained as follows:
when in use: before washing, the pipeline is butted with the feed inlet 2, when the butt joint is checked to be sealed and not leak, washing is started, mortar and pebbles washed by a stirring barrel are discharged into the material receiving box 1, filtering separation is realized under the action of the filter disc 5 in the separation cavity 4, the filter screen 13 of the filter screen 13 is not contacted with the pendulum mechanism 16 under the influence of the gravity of the mortar and the pebbles, when the filtering is realized, the filter screen 13 is contacted with the pendulum shaft 163, the pendulum shaft 163 is made of solid steel pipes, the four pendulum shafts 163 are alternatively staggered and are butted and fixed through the conical protrusions 61a to form a bowl-shaped structure, the gap between the four pendulum shafts 163 and the filter screen 13 is arranged in the deformation range of the filter screen 13, and the filter screen 13 can be protected from disking deformation under the long-term use through the action of the pendulum shaft 163.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (3)
1. The utility model provides a long-term separator of abluent mortar in concrete mixer truck which characterized in that: the structure of the material receiving box comprises a material receiving box (1), a feed inlet (2), a plate frame (3), a separation cavity (4) and a filter disc (5), wherein the material receiving box (1) and the plate frame (3) separation cavity (4) are integrated, the feed inlet (2) is fixedly welded at one end of the material receiving box (1) and communicated with the inside of the material receiving box, the filter disc (5) is installed in the separation cavity (4), a material inlet cavity (11), a fixed disc (12), a filter screen (13), a material outlet cavity (14), a driver (15) and a pendulum mechanism (16) are arranged in the material receiving box (1), the material inlet cavity (11) and the material outlet cavity (14) are integrated with the filter disc (5) and are communicated with each other, the filter screen (13) and the pendulum mechanism (16) are installed on the fixed disc (12), and the signal end of the driver (15) is electrically connected with a driving system of the pendulum mechanism (16), a driving system of the pendulum mechanism (16) is arranged at the center of the separation chamber, the filter disc (5) is fixed in the separation chamber (4) through a fixed disc (12) arranged on the outer circumferential surface, and the pendulum mechanism (16) is movably connected at the position around the fixed disc (12) and at the bottom of the filter screen (13); pendulum-type mechanism (16) are including toper pad (161), burr (162), pendulum shaft (163), pendulum pad (164), pendulum shaft (163) are equipped with four, four the crossing department of pendulum shaft (163) is fixed through toper pad (161) with one integrated, every pendulum shaft (163) are close to and are equipped with burr (162) and adopt clearance fit on the terminal surface of filter screen (13), pendulum shaft (163) are installed on fixed disc (12) through welded pendulum pad (164).
2. The long-acting separation device for cleaning mortar in a concrete mixer truck according to claim 1, characterized in that: conical pad (161) comprises toper arch (61a), base (61b), axle center (61c), toper arch (61a) and base (61b) are integrated structure, chisel at the center department of base (61b) and are equipped with axle center (61 c).
3. The long-acting separation device for cleaning mortar in a concrete mixer truck according to claim 2, characterized in that: the outer surface of the conical protrusion (61a) is used for fixing a swing shaft (163), and the conical protrusion (61a) penetrates through the filter screen (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811458347.5A CN109624083B (en) | 2018-11-30 | 2018-11-30 | Long-acting separation device for mortar cleaning in concrete mixer truck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811458347.5A CN109624083B (en) | 2018-11-30 | 2018-11-30 | Long-acting separation device for mortar cleaning in concrete mixer truck |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109624083A CN109624083A (en) | 2019-04-16 |
| CN109624083B true CN109624083B (en) | 2020-08-18 |
Family
ID=66070316
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811458347.5A Active CN109624083B (en) | 2018-11-30 | 2018-11-30 | Long-acting separation device for mortar cleaning in concrete mixer truck |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109624083B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101014423A (en) * | 2004-01-12 | 2007-08-08 | 莱斯利·R·康纳德三世 | Concrete recovery plant |
| CN201596662U (en) * | 2009-11-05 | 2010-10-06 | 杭州科仪传感器有限公司 | System for decomposing, recovering and treating waste concrete |
| CN203991554U (en) * | 2014-08-29 | 2014-12-10 | 湖北楚峰水电工程有限公司 | A kind of concrete mixer truck mortar cleans separator |
| CN104474757A (en) * | 2014-12-16 | 2015-04-01 | 江阴申建废旧物资回收有限公司 | Filtering screen with protecting device |
| CN205742420U (en) * | 2016-06-21 | 2016-11-30 | 刘惠强 | Spinning Anti-clogging drainpipe |
| CN107335264A (en) * | 2017-08-10 | 2017-11-10 | 黄静 | A kind of silt reclaimer that economizes on resources in hydraulic engineering field |
| CN107366337A (en) * | 2017-08-17 | 2017-11-21 | 南京汉尔斯生物科技有限公司 | A kind of hair washing bed environment-friendly type blowoff basin |
| CN207755866U (en) * | 2017-12-01 | 2018-08-24 | 福州市鸿生建材有限公司 | A kind of sewage-treatment plant for mixing plant |
| CN108553975A (en) * | 2018-07-02 | 2018-09-21 | 张家港市利佳纺织有限公司 | A kind of spandex stoste filtration |
| CN208145607U (en) * | 2018-03-27 | 2018-11-27 | 王永欢 | A kind of green construction grit water separator |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8679329B2 (en) * | 2011-07-18 | 2014-03-25 | Gregory M. Vreeland | Filter system for positioning within a storm water sewer |
-
2018
- 2018-11-30 CN CN201811458347.5A patent/CN109624083B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101014423A (en) * | 2004-01-12 | 2007-08-08 | 莱斯利·R·康纳德三世 | Concrete recovery plant |
| CN201596662U (en) * | 2009-11-05 | 2010-10-06 | 杭州科仪传感器有限公司 | System for decomposing, recovering and treating waste concrete |
| CN203991554U (en) * | 2014-08-29 | 2014-12-10 | 湖北楚峰水电工程有限公司 | A kind of concrete mixer truck mortar cleans separator |
| CN104474757A (en) * | 2014-12-16 | 2015-04-01 | 江阴申建废旧物资回收有限公司 | Filtering screen with protecting device |
| CN205742420U (en) * | 2016-06-21 | 2016-11-30 | 刘惠强 | Spinning Anti-clogging drainpipe |
| CN107335264A (en) * | 2017-08-10 | 2017-11-10 | 黄静 | A kind of silt reclaimer that economizes on resources in hydraulic engineering field |
| CN107366337A (en) * | 2017-08-17 | 2017-11-21 | 南京汉尔斯生物科技有限公司 | A kind of hair washing bed environment-friendly type blowoff basin |
| CN207755866U (en) * | 2017-12-01 | 2018-08-24 | 福州市鸿生建材有限公司 | A kind of sewage-treatment plant for mixing plant |
| CN208145607U (en) * | 2018-03-27 | 2018-11-27 | 王永欢 | A kind of green construction grit water separator |
| CN108553975A (en) * | 2018-07-02 | 2018-09-21 | 张家港市利佳纺织有限公司 | A kind of spandex stoste filtration |
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| Publication number | Publication date |
|---|---|
| CN109624083A (en) | 2019-04-16 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20200722 Address after: 410300 Bianshan formation, Changfeng Village, Jiaoxi Town, Liuyang City, Changsha City, Hunan Province Applicant after: Liuyang Changfeng wall material Co.,Ltd. Address before: 325611 Yangzhou Road, Qingjiang Town, Yueqing City, Wenzhou, Zhejiang Applicant before: Chen Lu |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A long term separation device for mortar cleaning in concrete mixer truck Effective date of registration: 20201230 Granted publication date: 20200818 Pledgee: Hunan Liuyang Rural Commercial Bank Co.,Ltd. Jiaoxi sub branch Pledgor: Liuyang Changfeng wall material Co.,Ltd. Registration number: Y2020430000057 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20200818 Pledgee: Hunan Liuyang Rural Commercial Bank Co.,Ltd. Jiaoxi sub branch Pledgor: Liuyang Changfeng wall material Co.,Ltd. Registration number: Y2020430000057 |