CN109571041A - A kind of automatic production line of flange - Google Patents
A kind of automatic production line of flange Download PDFInfo
- Publication number
- CN109571041A CN109571041A CN201811586603.9A CN201811586603A CN109571041A CN 109571041 A CN109571041 A CN 109571041A CN 201811586603 A CN201811586603 A CN 201811586603A CN 109571041 A CN109571041 A CN 109571041A
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- cylinder
- manipulator
- portal frame
- lathe
- platform
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 30
- 230000007306 turnover Effects 0.000 claims abstract description 17
- 238000012546 transfer Methods 0.000 claims abstract description 12
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000003780 insertion Methods 0.000 claims description 3
- 230000037431 insertion Effects 0.000 claims description 3
- 238000003754 machining Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 13
- 230000008569 process Effects 0.000 abstract description 10
- 238000005553 drilling Methods 0.000 abstract description 4
- 238000003801 milling Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 10
- 238000012545 processing Methods 0.000 description 5
- 230000003287 optical effect Effects 0.000 description 2
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
- B23Q7/048—Multiple gripper units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/14—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines
- B23Q7/1426—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting co-ordinated in production lines with work holders not rigidly fixed to the transport devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Specific Conveyance Elements (AREA)
- Feeding Of Workpieces (AREA)
Abstract
The invention discloses a kind of automatic production lines of flange, including the first, second portal frame being arranged along a straight line, the first, second, and third lathe is disposed with below first portal frame, the first manipulator and the second manipulator are disposed on first portal frame, it is disposed with the first, second, and third machining center below second portal frame, is disposed with third manipulator and the 4th manipulator on second portal frame;It include blank feeding device between first lathe and the second lathe, it include turnover device between second lathe and third lathe, it include transfer device between first portal frame and the second portal frame, it include public material platform between second machining center and third machining center, second portal frame end is provided with blanking device, its key points of the technical solution are that, by successively carrying out face work, bore hole, face work, milling, drilling and cutting to blank, process is fully automated, high production efficiency.
Description
Technical field
The present invention relates to machinery production technical fields, more specifically, it relates to a kind of automatic production line of flange.
Background technique
Flange (Flange), is called flange flange disk or flange.Flange is part interconnected between axis and axis, is used for
Connection between pipe end;Also have with the flange on equipment is imported and exported, for the connection between two equipment, such as speed reducer method
It is blue.Now process a kind of split flange as shown in Figure 10 comprising two and half flanges 2000, centre are folder hole 2001, half flange
Both ends respectively correspond setting there are two connecting hole 2002.
When producing split flange by the prior art, using single lathe and single Cutter Body Processing with Machining Center, respectively to blank
Face work, bore hole and milling process are carried out, single mechanical arm is cooperated to carry out loading and unloading, processing efficiency is low, manpower intervention is needed,
The degree of automation is low, once cannot directly process half flange.
Summary of the invention
In view of the deficiencies of the prior art, the present invention intends to provide a kind of automatic production line of flange,
It is directly processed into half flange by multiple working procedure, there is high degree of automation, feature high in machining efficiency.
To achieve the above object, the present invention provides the following technical scheme that
A kind of automatic production line of flange, including the first portal frame and the second portal frame being arranged along a straight line, described first
The first lathe, the second lathe and third lathe are disposed with below portal frame, the is disposed on first portal frame
One manipulator and the second manipulator, be disposed with below second portal frame the first machining center, the second machining center and
Third machining center is disposed with third manipulator and the 4th manipulator on second portal frame;
Include blank feeding device between first lathe and the second lathe, includes between second lathe and third lathe
Turnover device includes transfer device between first portal frame and the second portal frame, and second machining center and third add
It include public material platform between work center, second portal frame end is provided with blanking device.
Preferably, first, second, third and fourth manipulator include manipulator main body and be located at manipulator main body
The rotary cylinder of bottom, the rotary cylinder include switch block, be respectively set on the switch block there are two can alternate position installation
Face;First manipulator includes two blank clamping jaws on the mounting surface, and the blank clamping jaw includes finger cylinder and extremely
Few three L-type clamping jaws being connect with finger cylinder;Second, third described manipulator includes two orifice folder on mounting surface
Pawl, the orifice clamping jaw include finger cylinder and at least three support claws connecting with finger cylinder;Described 4th mechanical handbag
Include the orifice clamping jaw and one and half flange clamping jaws being located on mounting surface, the half flange clamping jaw include two finger cylinders and
It is located in each finger cylinder for insertion into two root cutting pawls in connecting hole.
Preferably, the blank feeding device includes feeding platform, and the feeding platform is arranged at intervals with branch along its length
Frame is provided with feeding conveyer belt on the bracket, and the feeding platform is provided with gear close to the one end in feeding conveyer belt haul direction
Expect platform, is provided with pusher cylinder on the backgauge platform, the pusher cylinder is connected with the expeller for offseting with blank, described
Backgauge platform is symmetrically arranged with centering cylinder close to feeding conveyor belt ends two sides, and the centering cylinder is connected with for close to each other
Or separate centering block.
Preferably, the turnover device includes roll-over table, and the roll-over table is provided with material lift plate, and the roll-over table is located at lift
It is provided with relief hole below flitch, the roll-over table is provided through the lifting cylinder that relief hole is connect with material lift plate, described to turn over
Turntable is located at bearing piece there are two the settings of material lift plate two sides, and there are two about the symmetrical centering of material lift plate for rotation setting in the bearing piece
Cylinder, the centering cylinder includes centering block, is provided on the roll-over table and is connected with one of centering cylinder by transmission belt
The overturning motor connect.
Preferably, the transfer device includes the conveyer table along feed direction, and the conveyer table both ends are provided with two pieces of branch
Plate is provided with the guide rod being parallel to each other and rotatable screw rod between the supporting plate, and the guide rod and screw rod connect jointly
There is sliding block, the supporting plate is provided with the transhipment motor being connect with screw rod so that sliding block moves back and forth.
Preferably, the public material platform includes support plate on the second portal frame and horizontal, is set in the support plate
It is equipped with a pusher cylinder, the pusher cylinder includes expeller, and there are three jointly will with expeller for setting in the support plate
The block that part surrounds.
Preferably, the blanking device includes blanking bench, and pusher cylinder, the pusher cylinder are provided on the blanking bench
Including expeller, the blanking bench includes blanking slide, and second portal frame, which is located at below blanking slide, is provided with blanking biography
Send band.
Compared with prior art, the invention has the following advantages:
Carry out blank feeding by blank feeding device, the first lathe and third lathe be respectively used to two end faces of blank into
Driving face, the second lathe carry out bore hole to blank, and the first manipulator is for grabbing blank, and the second manipulator is for after grabbing bore hole
Part, cooperation turnover device carries out automatic turning, and the complete blank of turning is put into transfer device, taken away by third manipulator, leads to
It crosses the first machining center and the second machining center cuts holes part, part is placed on public material platform after taking out, and passes through the 4th machine
Tool hand is grabbed to third machining center and is cut, and processes two and half flanges automatically, finally by the 4th manipulator and blanking
Device is sent out, and whole process is operated without manpower intervention, high in machining efficiency, high degree of automation.
Detailed description of the invention
Fig. 1 pipeline organization schematic diagram;
Fig. 2 is the first manipulator partial schematic diagram;
Fig. 3 is second, third manipulator partial schematic diagram;
Fig. 4 is the 4th manipulator partial schematic diagram;
Fig. 5 is blank feeding device structural schematic diagram;
Fig. 6 turnover device structural schematic diagram;
Fig. 7 transfer device structural schematic diagram;
Fig. 8 is public material platform structural schematic diagram;
Fig. 9 is blanking device structural schematic diagram;
Figure 10 is half flange arrangement schematic diagram.
1, the first portal frame;2, the second portal frame;3, the first lathe;4, the second lathe;5, third lathe;6, the first processing
Center;7, the second machining center;8, third machining center;9, finger cylinder;91, L-type clamping jaw;92, support claw;93, pawl is inserted;
100, the first manipulator;200, the second manipulator;300, third manipulator;400, the 4th manipulator;10, blank feeding device;
101, feeding platform;102, bracket;103, feeding conveyer belt;104, backgauge platform;105, pusher cylinder;106, expeller;107, right
Middle cylinder;108, centering block;20, turnover device;201, roll-over table;202, material lift plate;203, relief hole;204, lifting cylinder;
205, bearing piece;206, motor is overturn;30, transfer device;301, conveyer table;302, supporting plate;303, guide rod;304, screw rod;
305, sliding block;306, motor is transported;40, public material platform;401, support plate;402, block;50, blanking device;501, blanking bench;
502, blanking slide;503, blanking conveyer belt;1000, manipulator main body;1001, rotary cylinder;1002, switch block;1003, it installs
Face;2000, half flange;2001, folder hole;2002, connecting hole.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
A kind of automatic production line of flange, as shown in the figure comprising the first portal frame 1 and second being arranged along a straight line
Portal frame 2 is disposed with the first lathe 3, the second lathe 4 and third lathe 5, the first, second and the below first portal frame 1
Three lathes carry out vehicle upper surface, bore hole and vehicle lower end surface to blank respectively;The first manipulator is disposed on first portal frame 1
100 and second manipulator 200, the first machining center 6, the second machining center 7 and third are disposed with below the second portal frame 2
Machining center 8, the first, second machining center 7 carries out drilling to part and part is cut into two by milling, third machining center 8
A half flange 2000 is disposed with third manipulator 300 and the 4th manipulator 400 on second portal frame 2.
It include blank feeding device 10 between first lathe 3 and the second lathe 4, for conveying blank automatically;Second vehicle
It include turnover device 20 between bed 4 and third lathe 5, for overturning another end face of rear car, the first portal frame 1 and the second dragon
It include transfer device 30 between door frame 2, for part to be transitted to the second portal frame 2 from the first portal frame 1;In second processing
It include public material platform 40 between the heart 7 and third machining center 8, for storing the flange with cutting;The setting of second portal frame, 2 end
There is blanking device 50, for carrying out blanking to half flange 2000 after the completion of cutting.
First, second, third and fourth manipulator 400 including manipulator main body 1000 and is located at manipulator main body 1000
The rotary cylinder 1001 of bottom, rotary cylinder 1001 include switch block 1002, are respectively set that there are two can replace position on switch block 1002
The mounting surface 1003 set;First manipulator 100 includes two blank clamping jaws on mounting surface 1003, and blank clamping jaw includes hand
Refer to cylinder 9 and at least three L-type clamping jaws 91 connecting with finger cylinder 9, for simultaneously clamping on blank outer ring;Second, third machine
Tool hand 300 includes two orifice clamping jaws on mounting surface 1003, and orifice clamping jaw includes finger cylinder 9 and at least three and hand
Refer to the support claw 92 that cylinder 9 connects, for protruding into folder hole 2001, and 2001 inner wall of stretching folder hole;4th manipulator 400 includes
An orifice clamping jaw and one and half flange clamping jaws on mounting surface 1003, half flange clamping jaw include two 9 Hes of finger cylinder
It is located in each finger cylinder 9 for insertion into two root cutting pawls 93 in connecting hole 2002.
Blank feeding device 10 includes feeding platform 101, and feeding platform 101 is arranged at intervals with bracket 102 along its length, is propped up
Feeding conveyer belt 103 is provided on frame 102, feeding platform 101 is provided with backgauge close to the one end in 103 haul direction of feeding conveyer belt
Platform 104 is provided with pusher cylinder 105 on backgauge platform 104, and pusher cylinder 105 is connected with the expeller for offseting with blank
106, backgauge platform 104 is symmetrically arranged with centering cylinder 107 close to 103 end two sides of feeding conveyer belt, and centering cylinder 107 is connected with
For centering block 108 close to each other or separate, for blank carry out X to and Y-direction centering, precise positioning is convenient for first
Manipulator 100 grabs.
Turnover device 20 includes roll-over table 201, and roll-over table 201 is provided with material lift plate 202, and roll-over table 201 is located at material lift plate
202 lower sections are provided with relief hole 203, and roll-over table 201 is provided through the lifting cylinder that relief hole 203 is connect with material lift plate 202
204, roll-over table 201 is located at the setting of 202 two sides of material lift plate there are two bearing piece 205, be rotatablely connected in bearing piece 205 by axis there are two
About the symmetrical centering cylinder 107 of material lift plate 202, centering cylinder 107 includes centering block 108, be provided on roll-over table 201 and its
In centering cylinder 107 pass through the overturning motor 206 of transmission band connection, after part is placed on material lift plate 202, two centering gas
Cylinder 107 is to part centering and clamps, and then lifting cylinder 204 moves down, and overturning motor 206 drives a centering cylinder 107 to turn over
Turnback, lifting cylinder 204 reset, and the part after centering cylinder 107 is unclamped is accepted, and complete turning operation.
Transfer device 30 includes the conveyer table 301 along feed direction, and 301 both ends of conveyer table are provided with two pieces of supporting plates 302, branch
The guide rod 303 and rotatable screw rod 304 being parallel to each other are provided between plate 302, guide rod 303 and screw rod 304 connect jointly
It is connected to sliding block 305, supporting plate 302 is provided with the transhipment motor 306 being connect with screw rod 304 so that sliding block 305 moves back and forth, by turning
The reciprocating rotation of motor 306 is transported, band movable slider 305 back and forth transports part, realizes part being carried to second from the first portal frame 1
2 lower section of portal frame.
Public material platform 40 includes support plate 401 on the second portal frame 2 and horizontal, is provided with one in support plate 401
A pusher cylinder 105, pusher cylinder 105 include expeller 106, and there are three jointly will with expeller 106 for setting in support plate 401
The block 402 that part surrounds is used for temporarily putting, convenient for part is transitted to the 4th manipulator 400 from third manipulator 300.
Blanking device 50 includes blanking bench 501, is provided with pusher cylinder 105 on blanking bench 501, pusher cylinder 105 includes
Expeller 106, blanking bench 501 include blanking slide 502, and part is pushed into blanking slide 502 by pusher cylinder 105, and second
Portal frame 2, which is located at below blanking slide 502, is provided with blanking conveyer belt 503, for seeing part off.
Blank feeding device 10, turnover device 20, transfer device 30, public material platform 40, blanking device 50 is equipped with to feel
The optical sensor of part position is answered, optical sensor is connected with corresponding driving part, carries out positioning operation to part automatically.
Working principle is as follows:
(1) blank put well is transported on the right side of the first lathe 3 by blank feeding device 10 by feeding conveyer belt 103, and first
Manipulator 100 grabs blank and clamping and executes vehicle face process to the first lathe 3;
(2) after processing is completed, 100 grabbing workpiece of the first manipulator, operation to 4 clamping of the second lathe execute bore hole process;
(3) after the completion of bore hole process, workpiece is turned over workpiece grabbing to turnover device 20, turnover device 20 by the first manipulator 100
Turn 180 °, prepares processing another side;
Workpiece grabbing clamping after turn-over to third lathe 5 is executed vehicle face process by (4) second manipulators 200;
(5) part is transported to close to second by 200 grabbing workpiece of the second manipulator to transfer device 30 after the completion of the process of vehicle face
At 2 one end of portal frame;
(6) product is grabbed clamping and executes drilling operating to the first machining center 6 and the second machining center 7 by third manipulator 300;
(7) workpiece is transported to public material platform 40 by third manipulator 300 after drilling operating, is grabbed by the 4th manipulator 400
It takes and workpiece to third machining center 8 is cut into half flange 2000 by clamping;
(8) half flange 2000 after cutting is transported to blanking device 50 by the crawl of the 4th manipulator 400, and blanking device 50 is by flange
It is transported in material frame.
The present embodiment is only explanation of the invention, is not limitation of the present invention, and those skilled in the art exist
It can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as in the present invention
Scope of the claims in all by the protection of Patent Law.
Claims (7)
1. a kind of automatic production line of flange, it is characterised in that: including the first portal frame being arranged along a straight line and the second dragon
Door frame, is disposed with the first lathe, the second lathe and third lathe below first portal frame, on first portal frame
It is disposed with the first manipulator and the second manipulator, the first machining center, the is disposed with below second portal frame
Two machining centers and third machining center are disposed with third manipulator and the 4th manipulator on second portal frame;
Include blank feeding device between first lathe and the second lathe, includes between second lathe and third lathe
Turnover device includes transfer device between first portal frame and the second portal frame, and second machining center and third add
It include public material platform between work center, second portal frame end is provided with blanking device.
2. the automatic production line of flange according to claim 1, it is characterised in that: described first, second, third and
Four manipulators include manipulator main body and the rotary cylinder positioned at manipulator bottom part body, and the rotary cylinder includes switch block,
Be respectively set on the switch block there are two can alternate position mounting surface;First manipulator includes two on mounting surface
A blank clamping jaw, the blank clamping jaw include finger cylinder and at least three L-type clamping jaws connecting with finger cylinder;Described
Two, third manipulator includes two orifice clamping jaws on mounting surface, and the orifice clamping jaw includes finger cylinder and at least three
The support claw that root is connect with finger cylinder;4th manipulator includes the orifice clamping jaw and one and half on mounting surface
Flange clamping jaw, the half flange clamping jaw include two finger cylinders and are located in each finger cylinder for insertion into connection
Two root cutting pawls in hole.
3. the automatic production line of flange according to claim 1, it is characterised in that: the blank feeding device includes upper
Expect that platform, the feeding platform are arranged at intervals with bracket along its length, feeding conveyer belt, the feeding are provided on the bracket
Platform is provided with backgauge platform close to the one end in feeding conveyer belt haul direction, is provided with pusher cylinder on the backgauge platform, described to push away
Material cylinder is connected with the expeller for offseting with blank, and the backgauge platform is symmetrically arranged with close to feeding conveyor belt ends two sides
Centering cylinder, the centering cylinder are connected with for centering block close to each other or separate.
4. the automatic production line of flange according to claim 1, it is characterised in that: the turnover device includes overturning
Platform, the roll-over table are provided with material lift plate, and the roll-over table, which is located at below material lift plate, is provided with relief hole, the roll-over table setting
There is the lifting cylinder connecting across relief hole with material lift plate, the roll-over table is located at the setting of material lift plate two sides, and there are two bearing piece, institutes
Stating rotation setting in bearing piece, there are two about the symmetrical centering cylinder of material lift plate, the centering cylinder includes centering block, described to turn over
The overturning motor with one of centering cylinder by transmission band connection is provided on turntable.
5. the automatic production line of flange according to claim 1, it is characterised in that: the transfer device includes along feeding
The conveyer table in direction, the conveyer table both ends are provided with two pieces of supporting plates, are provided with the guide rod being parallel to each other between the supporting plate
With rotatable screw rod, the guide rod and screw rod are connected with sliding block jointly, and the supporting plate, which is provided with, to be connect so that sliding with screw rod
The transhipment motor that block moves back and forth.
6. the automatic production line of flange according to claim 1, it is characterised in that: the public material platform includes being located at the
On two portal frames and horizontal support plate, it is provided with a pusher cylinder in the support plate, the pusher cylinder includes pusher
Block, there are three the blocks for jointly surrounding part with expeller for setting in the support plate.
7. the automatic production line of flange according to claim 1, it is characterised in that: the blanking device includes blanking
Platform is provided with pusher cylinder on the blanking bench, and the pusher cylinder includes expeller, and the blanking bench includes blanking slide,
Second portal frame, which is located at below blanking slide, is provided with blanking conveyer belt.
Priority Applications (1)
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CN201811586603.9A CN109571041B (en) | 2018-12-25 | 2018-12-25 | Automatic production line of flange |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811586603.9A CN109571041B (en) | 2018-12-25 | 2018-12-25 | Automatic production line of flange |
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CN109571041A true CN109571041A (en) | 2019-04-05 |
CN109571041B CN109571041B (en) | 2023-12-12 |
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CN201811586603.9A Active CN109571041B (en) | 2018-12-25 | 2018-12-25 | Automatic production line of flange |
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Cited By (13)
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CN110480401A (en) * | 2019-08-28 | 2019-11-22 | 安徽好运机械有限公司 | A kind of flexible automation processing unit for fork truck gantry mounting support seat processing |
CN110744075A (en) * | 2019-10-11 | 2020-02-04 | 津上精密机床(浙江)有限公司 | Lathe convenient to link up and be applied to production line |
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