CN109570995A - A kind of electric heater assembles detection production line automatically - Google Patents
A kind of electric heater assembles detection production line automatically Download PDFInfo
- Publication number
- CN109570995A CN109570995A CN201810093729.6A CN201810093729A CN109570995A CN 109570995 A CN109570995 A CN 109570995A CN 201810093729 A CN201810093729 A CN 201810093729A CN 109570995 A CN109570995 A CN 109570995A
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- China
- Prior art keywords
- production line
- automatically
- electric heater
- detection production
- sets
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 46
- 238000001514 detection method Methods 0.000 title claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 7
- 230000008569 process Effects 0.000 claims abstract description 6
- 229910052782 aluminium Inorganic materials 0.000 claims description 12
- 239000004411 aluminium Substances 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 9
- 239000011521 glass Substances 0.000 claims description 5
- 230000032258 transport Effects 0.000 claims description 5
- 238000004140 cleaning Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 2
- 238000005259 measurement Methods 0.000 claims 1
- 235000013547 stew Nutrition 0.000 abstract description 2
- 238000005265 energy consumption Methods 0.000 abstract 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000009841 combustion method Methods 0.000 description 3
- 230000006872 improvement Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a kind of electric heaters to assemble detection production line automatically, is related to universal machine and novel mechanical field, the present invention can be divided into two parts: assemble production line and rear baling line.Present invention be characterized in that including closed ring transport that plate, two sets of horizontal transfer machine, Mitsubishi PLC centralized control system, six sets of monitor station, six station automatic constant-temperature supply equipments are a set of, airtight detecting apparatus is a set of, two sets of automatic box sealing machine and vacuum absorbing and hoisting machine three automatically.The problem of present invention solves electric heater assembling process and carries large labor intensity, and energy consumption is high, quality not can guarantee when assembly efficiency is low, water heater stews water and the production line designed, to improve production efficiency and lower production cost.
Description
Technical field
The present invention is that a kind of electric heater assembles detection production line automatically, and in particular to universal machine and novel mechanical neck
Domain.
Background technique
Existing electric heater production line is all to separate production line operation, produces from previous step production link to next step
Link needs workers carry that can just continue, and efficiency is relatively low, and it is possible that the meaning of human factor during transport
Outside, cause product yield low.
Summary of the invention
In order to solve problem above, the object of the present invention is achieved like this: transporting plate, horizontal shifting automatically including closed ring
Two sets of carrier aircraft, Mitsubishi PLC centralized control system, two sets of automatic box sealing machine, six sets of monitor station, six station automatic constant-temperature supply equipments
A set of, airtight detecting apparatus is a set of and vacuum absorbing and hoisting machine three.
Preferably, the closed ring transports plate automatically and contains working plate in the middle and can be manually rotated platform, and each 80 sets of quantity.
Preferably, the horizontal transfer machine totally two are respectively provided at the head and the tail that electric heater assembles detection production line automatically
Both ends.
Preferably, the airtight detecting apparatus has the function of carrying out air-leakage test and voltage-withstand test online.
Preferably, in the Mitsubishi PLC centralized control system, all station stoppers are Manual gas valve control.
Preferably, the closed ring is transported the platform that can be manually rotated in plate automatically and is stopped equipped with Double layer rotating workbench, station
Device, aluminium hanging strip, dedicated triple speed aluminium guide rail and chain, raceway outlet, Tie Fangtong bracket and adjusting footed glass.
Preferably, a kind of electric heater assembles the position that detection production line is sequentially placed machine according to process automatically
It sets, and every machine is equipped with and sees grillage to place the file of job requirements.
Preferably, the monitor station has program control function, and function includes: independent water inlet water outlet, automatically controls water inlet
Amount, for qualified products increase automatically quantitative watering, electric current, voltage, electrical power detection project.
Preferably, the vacuum absorbing and hoisting machine has the function of online cleaning products and qualified products is removed production line.
Preferably, the six stations automatic constant-temperature supply equipment and 6 sets of monitor station cooperatings are concentrated by Mitsubishi PLC and are controlled
System processed controls its water supply pump and solenoid valve, has the function of timing working and quantitative water supply.
The invention has the following advantages:
(1) it does not need to move product during assembling product, can be rotated with 360 °, it is convenient for assembly.
(2) this production line is that the full-automatic limp ground assemble production line of triple speed and rear baling line, closed ring are transported automatically
Plate increases working efficiency.
(3) air-leakage test is carried out online, and voltage-withstand test can prevent missing inspection.
(4) there is online clean function, without moving product, while can reduce bad order caused by human factor because
Element.
(5) packaged unit configures three vacuum absorbing and hoisting machines and carries out product lifting cartonning, stacking, free and relaxed.
(6) automatic box sealing machine is used, quick joint sealing, joint sealing quality are unified, regular.
(7) station of all lock screws matches hand-held Automatic-feeding filature, need to only be directed at lockhole bit switch and depress i.e.
It can lock, 3 times or more of speed can be improved.
(8) it can effectively reduce that productive manpower expense, production efficiency is obvious, product quality is effectively managed.
(9) it just produces under production status, 15 seconds beat yield is 1920, and yield is the 2 times or more of old-fashioned production line, and people
Member's configuration is the 50% of old-fashioned production line, and workshop place compares usable floor area and also there was only 50%, can effectively reduce productive manpower expense,
Production efficiency is obvious, product quality is effectively managed.
Detailed description of the invention
The present invention will be further explained below with reference to the attached drawings and specific examples.
Fig. 1 is production line top view of the invention.
Fig. 2 sees grillage sectional view for of the invention, leads to pendant, 2-LED headlamp, 3- aluminum profile including the iron side 1-
Tool sliding slot, 4- aluminum profile file see grillage.
Fig. 3 be it is of the invention can be manually rotated platform sectional view, including 5- Double layer rotating workbench, 6- station stopper,
The dedicated triple speed aluminium guide rail of 7- aluminium hanging strip, 8- and chain, 9- raceway outlet, the iron side 10- leads to bracket, 11- adjusts footed glass.
Specific embodiment
In order to make the technical means, creative features, achievement of purpose and effectiveness of the invention easy to understand, below with reference to tool
Invention is further described in body embodiment.
Referring to Fig.1, present embodiment uses following technical scheme: a kind of electric heater assemble detection automatically and produces
Line, which is characterized in that including the automatic cloud plate of closed ring, two sets of horizontal transfer machine, Mitsubishi PLC centralized control system, automatic sealing package
Two sets of punch-out equipment, six sets of monitor station, airtight detecting apparatus are a set of and vacuum absorbing and hoisting machine three.
Wherein, the closed ring transports plate automatically and contains working plate in the middle and can be manually rotated platform, and each 80 sets of quantity.
Wherein, the horizontal transfer machine totally two are respectively provided at the head and the tail two that electric heater assembles detection production line automatically
End.
Wherein, the airtight detecting apparatus has the function of carrying out air-leakage test and voltage-withstand test online.
Wherein, in the Mitsubishi PLC centralized control system, all station stoppers are Manual gas valve control.
Wherein, the closed ring, which is transported automatically in plate, can be manually rotated platform equipped with Double layer rotating workbench 5, station stopper
6, aluminium hanging strip 7, dedicated triple speed aluminium guide rail and chain 8, raceway outlet 9, Tie Fangtong bracket 10 and adjusting footed glass 11.
Wherein, a kind of electric heater assembles the position that detection production line is sequentially placed machine according to process automatically,
And every machine is equipped with and sees grillage to place the file of job requirements.
Wherein, the monitor station has program control function, and function includes: independent water inlet water outlet, automatically controls inflow,
Increase automatically for qualified products quantitative watering, electric current, voltage, electrical power detection project.
Wherein, the vacuum absorbing and hoisting machine has the function of online cleaning products and qualified products is removed production line.
Wherein, the six stations automatic constant-temperature supply equipment and six sets of monitor station cooperatings, by Mitsubishi PLC centralized control
System controls its water supply pump and solenoid valve, has the function of timing working and quantitative water supply.
A kind of electric heater assembles detection production line to embodiment automatically referring to Figure 1 and Figure 3, and the present invention can be divided into general assembly production
Line and rear baling line.Assemble production line whole process use triple speed working plate pipeline, pipeline by each 80 working plates with
It can be manually rotated platform composition, can be manually rotated platform includes that Double layer rotating workbench, station stopper, aluminium hanging strip, dedicated triple speed aluminium are led
Rail and chain, raceway outlet, Tie Fangtong bracket and adjusting footed glass, and head and the tail both ends are interconnected by two horizontal transfer machines, shape
Plate pipeline is transported at a closed circulation, working plate can be sent back to general assembly initial station from rear baling line；Six sets of monitor stations
Station is each provided at electric heater assemble production line part；A set of six stations automatic constant-temperature supply equipment system is concentrated by Mitsubishi PLC
Control system controls program, water inlet, water outlet on independent operation production line；Mitsubishi PLC centralized control system can monitor respectively simultaneously
Station passes in and out plate, and dry combustion method time and the setting of pot machine time, electrical power parameter setting automatically add water pot machine after dry combustion method, automatic to detect
The dry combustion method of electric heater is protected, and automatic display stews electromechanical pressure, electric current, power, and qualified green light instruction passes through, unqualified acousto-optic report
It is alert；Then tester only need to observe and plug into product power supply, and test can be completed in labeling rejected product mark；Hereafter product meeting
Into the part of rear baling line, it is configured with three vacuum absorbing and hoisting machines and two automatic box sealing machines here, realizes and cleans-enter on line
The step of case-stacking.The present invention can significantly prevent product in process of production because of product caused by touching the human factors such as flower, deformation
Bad, product quality is effectively managed by Mitsubishi PLC centralized control system, to improve qualification rate, greatly improves life
Reduce personnel depaly while producing efficiency, reduces production cost.
Referring to Fig. 2, each station, which is provided with, sees grillage to place job requirements, and employee is allowed to have a clear understanding of the rule of safety work
Model, production content, 6S standard, produce with reaching high-quality and high-efficiency while generation other than not allowing.
The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention.The technology of the industry
Personnel only illustrate this described in the specification of above-described embodiment it should be appreciated that the present invention is not limited to the above embodiments
The principle of invention, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (10)
1. a kind of electric heater assembles detection production line automatically, which is characterized in that transport plate, horizontal transfer automatically including closed ring
Two sets of machine, Mitsubishi PLC centralized control system, two sets of automatic box sealing machine, six sets of monitor station, six station automatic constant-temperature supply equipments one
Set, airtight detecting apparatus are a set of and vacuum absorbing and hoisting machine three.
2. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that the closed-loop
Shape transports plate automatically and contains working plate in the middle and can be manually rotated platform, and each 80 sets of quantity.
3. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that the horizontal shifting
Carrier aircraft totally two, it is respectively provided at the head and the tail both ends that electric heater assembles detection production line automatically.
4. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that the airtight inspection
Measurement equipment has the function of carrying out air-leakage test and voltage-withstand test online.
5. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that the Mitsubishi
In PLC centralized control system, all station stoppers are Manual gas valve control.
6. a kind of electric heater according to claim 2 assembles detection production line automatically, which is characterized in that the closed-loop
Shape, which is transported automatically in plate, can be manually rotated platform equipped with Double layer rotating workbench 5, station stopper 6, aluminium hanging strip 7, dedicated triple speed aluminium
Guide rail and chain 8, raceway outlet 9, Tie Fangtong bracket 10 and adjusting footed glass 11.
7. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that a kind of electricity
Water heater assembles the position that detection production line is sequentially placed machine according to process automatically, and every machine is equipped with and sees grillage
Place the file of job requirements.
8. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that the monitor station
With program control function, function includes: independent water inlet water outlet, automatically controls inflow, is increased automatically for qualified products quantitative
Add water, electric current, voltage, electrical power detection project.
9. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that the vacuum is inhaled
Loop wheel machine has the function of online cleaning products and qualified products is removed production line.
10. a kind of electric heater according to claim 1 assembles detection production line automatically, which is characterized in that six work
Position automatic constant-temperature supply equipment and six sets of monitor station cooperatings, control its water supply pump and electricity by Mitsubishi PLC centralized control system
Magnet valve has the function of timing working and quantitative water supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810093729.6A CN109570995A (en) | 2018-01-31 | 2018-01-31 | A kind of electric heater assembles detection production line automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810093729.6A CN109570995A (en) | 2018-01-31 | 2018-01-31 | A kind of electric heater assembles detection production line automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109570995A true CN109570995A (en) | 2019-04-05 |
Family
ID=65919414
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810093729.6A Pending CN109570995A (en) | 2018-01-31 | 2018-01-31 | A kind of electric heater assembles detection production line automatically |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109570995A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117054794A (en) * | 2023-10-10 | 2023-11-14 | 北京中家智锐智能装备科技有限公司 | Water heater detection method and device |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5996217A (en) * | 1996-08-07 | 1999-12-07 | Kabushiki Kaisha Toshiba | Heat exchanging tube assembling apparatus for heat exchanger and assembling method thereof |
| CN104590843A (en) * | 2015-01-23 | 2015-05-06 | 浙江百之佳家具有限公司 | Conveyer line with high-efficient cyclic multi-speed chains |
| CN105881014A (en) * | 2016-06-13 | 2016-08-24 | 广东亿恒工业装备有限公司 | Automatic pre-assembling line for electric water heater inner containers |
| CN106271611A (en) * | 2016-09-30 | 2017-01-04 | 佛山市精自动化设备有限公司 | A kind of automatic assembly line produced for gas heater |
| CN205898928U (en) * | 2016-08-04 | 2017-01-18 | 广东新宝电器股份有限公司 | Detection apparatus for insulating pot |
| CN206065892U (en) * | 2016-10-12 | 2017-04-05 | 广东新宝电器股份有限公司 | Full-automatic assembly system of electric kettle |
| CN206427619U (en) * | 2017-02-06 | 2017-08-22 | 中山市宝莱得工业自动化设备有限公司 | One kind automatically controls gas heater production line |
-
2018
- 2018-01-31 CN CN201810093729.6A patent/CN109570995A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5996217A (en) * | 1996-08-07 | 1999-12-07 | Kabushiki Kaisha Toshiba | Heat exchanging tube assembling apparatus for heat exchanger and assembling method thereof |
| CN104590843A (en) * | 2015-01-23 | 2015-05-06 | 浙江百之佳家具有限公司 | Conveyer line with high-efficient cyclic multi-speed chains |
| CN105881014A (en) * | 2016-06-13 | 2016-08-24 | 广东亿恒工业装备有限公司 | Automatic pre-assembling line for electric water heater inner containers |
| CN205898928U (en) * | 2016-08-04 | 2017-01-18 | 广东新宝电器股份有限公司 | Detection apparatus for insulating pot |
| CN106271611A (en) * | 2016-09-30 | 2017-01-04 | 佛山市精自动化设备有限公司 | A kind of automatic assembly line produced for gas heater |
| CN206065892U (en) * | 2016-10-12 | 2017-04-05 | 广东新宝电器股份有限公司 | Full-automatic assembly system of electric kettle |
| CN206427619U (en) * | 2017-02-06 | 2017-08-22 | 中山市宝莱得工业自动化设备有限公司 | One kind automatically controls gas heater production line |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117054794A (en) * | 2023-10-10 | 2023-11-14 | 北京中家智锐智能装备科技有限公司 | Water heater detection method and device |
| CN117054794B (en) * | 2023-10-10 | 2024-02-06 | 北京中家智锐智能装备科技有限公司 | Water heater detection method and device |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| WD01 | Invention patent application deemed withdrawn after publication | ||
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Application publication date: 20190405 |