CN109526878B - A fully automatic quantitative cartoning machine - Google Patents

Abstract

A fully automatic quantitative cartoning machine relates to the field of breeding equipment, and specifically relates to a fully automatic quantitative cartoning machine. It includes a frame, a blanking mechanism, an insect throwing mechanism, a weighing device, and a box conveying roller. The blanking mechanism is set at the top of the frame, the insect throwing mechanism is set at the center inside the frame, the weighing device is set at the lower end of the insect throwing mechanism, and the box conveying roller One end enters the frame and is connected to the weighing device; after adopting the above technical solution, the beneficial effects of the present invention are: an equipment that can automatically carry out the quantitative boxing process of insects without human control, reducing the manpower invested in the process of feeding insects and material resources, improve work efficiency, and realize unmanned operation in a fully automatic control mode, which makes up for the shortcomings of the existing technology such as heavy manual labor and poor work efficiency.

Description

A fully automatic quantitative cartoning machine

Technical field

The invention relates to the field of breeding equipment, and in particular to a fully automatic quantitative carton dividing machine.

Background technique

With the vigorous development of insect breeding industry, the breeding method has changed from single plane breeding to three-dimensional breeding. After a certain breeding cycle, the insects need to be divided into boxes to avoid harm to the live insects in the process. Therefore, it is necessary to invent a device that can quantitatively divide boxes.

Contents of the invention

The object of the present invention is to provide a fully automatic quantitative cartoning machine in view of the defects and shortcomings of the existing technology. It is a device that can automatically carry out the quantitative cartoning process of insects without manual control, so as to reduce the impact on insects. The human and material resources invested in the feeding process improve work efficiency and realize unmanned operation in a fully automatic control mode, which makes up for the shortcomings of the existing technology such as heavy manual labor and poor work efficiency.

In order to achieve the above object, the present invention adopts the following technical solution: it includes a frame, a blanking mechanism, an insect throwing mechanism, a weighing device, and a box conveying roller. The blanking mechanism is arranged on the top of the frame, and the insect throwing mechanism is arranged inside the frame. The weighing device is set at the lower end of the insect throwing mechanism, and one end of the box conveying roller enters the frame to connect to the weighing device;

The frame includes an upper beam, a front beam, a middle layer, a middle beam, a lower beam, and a baffle. The upper beam is set on the top of the frame, the front beam is set on the front surface of the upper part of the frame, the middle part of the frame is the middle layer, and the two ends of the middle beam are connected to On the middle floor, the lower beam is set on the beam, and the baffle is set on the beam;

The described blanking mechanism includes a blanking device, a blanking port, a support plate, and a slide. The blanker is installed on the support plate, and the slide is set at the bottom of the support. The bottom of the blanker is connected to the slide through the support plate, and the support The plate is fixed to the front crossbeam and upper crossbeam;

The insect throwing mechanism includes an eccentric wheel, an insect throwing bin, a cylinder frame, a swing motor, a swing rod, a linear guide rail, a cylinder, a film, a round hole, a worm hole, and a chute. The linear guide rail is set on the middle beam, and the chute is set. At the bottom of the insect throwing bin, the insect throwing bin is connected to the linear guide rail through the chute; the cylinder frame is set at the top of the insect throwing bin. There is a round hole inside the insect throwing bin, and the film is installed inside the insect throwing bin through the round hole, with the insect in the center of the film. hole, the cylinder is set on the cylinder frame, and the cylinder is connected to the wormhole; the swing motor is set on the frame, the eccentric is set on the swing motor, and the swing rod connects the swing motor and the insect throwing bin through the eccentric.

The weighing device includes a weighing beam, a power drum, a load sensor, a blocking rod, and a limit cylinder. The bottom of the power drum is connected to the weighing beam through a weighing sensor, and the weighing beam is connected to the baffle. The limit cylinder is set on On the lower beam, the stop rod is connected to the limit cylinder;

The box conveying roller comprises: a bottom bracket, a roller bracket, a roller, a limit block, a limit rod, and a guide rod. The roller bracket is arranged on the bottom bracket, and both ends of the roller are respectively connected to the inside of the roller bracket. The limit rod is connected to the limit block, and the limit block is installed at the upper end of the roller bracket. Several guide rods are connected between the limit rods.

There are two box conveying rollers, which are respectively arranged at the front and rear ends of the frame. One end of each of the two box conveying rollers enters the frame and is respectively connected to the left and right ends of the weighing device.

The working principle of the present invention is as follows: a guide rod is provided on the box output roller to ensure that the box can be transported in a straight line on the roller. When the box is transported to the power roller through the roller, the limit cylinder and the stop rod are raised and the unloading begins. After the insects are transported to the dropper, the dropper controls the insects to be output outward. The dropper will not cause damage to the insects. The insects coming out of the dropper enter the insect throwing bin. There is a linear guide rail connecting the insect throwing bin and the frame. The insect throwing bin can slide a short distance. The motor is equipped with an eccentric wheel. The eccentric wheel and the insect throwing bin are connected by a swing rod. When the motor rotates, the insect throwing bin reciprocates. The purpose is to simulate the manual spreading of the insect material in the insect throwing bin evenly. The insect throwing device is composed of a highly retractable annular film and accessories such as a cylinder. The outer ring of the film is fixed on the circular hole on the insect throwing bin, and the inner ring and the cylinder are fixed together. When it is not necessary to throw insects, the state of the insect thrower is as shown in the figure. The cylinder is retracted, stretching the film into a cone, and the top outlet is higher than the upper surface of the insect material; when it is necessary to throw insects, the cylinder extends, stretching the film into an inverted cone, and the insect material can fall from the insect hole and fall into the breeding box. When the insect material in the box reaches the set weight, the cylinder rod retracts and the insect material stops falling. After the weighing sensor detects that the current weight reaches the required weight, the insect throwing mechanism stops feeding, lowers the barrier rod, and then transmits it to the next place through the box output roller.

After adopting the above technical scheme, the beneficial effects of the present invention are: the equipment can automatically carry out the quantitative box sorting process of insects without human control, reduce the manpower and material resources invested in the process of feeding insects, improve work efficiency, and realize unmanned operation in a fully automatic control mode, which makes up for the defects of the existing technology such as large amount of manual labor and poor work efficiency.

Description of drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

Figure 1 is a schematic structural diagram of the present invention;

Figure 2 is a schematic structural diagram of the box conveying roller 5 in the present invention;

Figure 3 is a schematic structural diagram of the insect throwing mechanism 3 of the present invention;

Figure 4 is a schematic structural diagram of the blanking mechanism 2 in the present invention;

Figure 5 is a schematic structural diagram of the weighing device 4 in the present invention.

Explanation of reference signs: frame 1, blanking mechanism 2, insect throwing mechanism 3, weighing device 4, box conveying roller 5, upper beam 11, front beam 12, middle layer 13, middle beam 14, lower beam 15, baffle 16 , blanking device 21, blanking port 22, support plate 23, slide 24, connecting rod 25, side plate 26, eccentric wheel 30, insect bin 31, cylinder frame 32, swing motor 33, swing rod 34, linear guide 35. Cylinder 36, film 37, round hole 38, wormhole 39, chute 40, weighing beam 41, power drum 42, load cell 43, stopper 44, limit cylinder 45, bottom bracket 51, drum bracket 52 , roller 53, limit block 54, limit rod 55, guide rod 56.

Detailed ways

Referring to Figures 1 to 5, the technical solution adopted in this specific embodiment is: it includes a frame 1, a blanking mechanism 2, an insect throwing mechanism 3, a weighing device 4, and a box conveying roller 5. The blanking mechanism 2 is arranged on On the top of the frame 1, the insect throwing mechanism 3 is set at the center of the interior of the frame 1, the weighing device 4 is set at the lower end of the insect throwing mechanism 3, and one end of the box conveying roller 5 enters the frame 1 and is connected to the weighing device 4;

The frame 1 includes an upper beam 11, a front beam 12, a middle layer 13, a middle beam 14, a lower beam 15, and a baffle 16. The upper beam 11 is arranged on the top of the frame 1, and the front beam 12 is arranged on the front surface of the upper part of the frame 1. The middle part of the frame 1 is the middle layer 13. Both ends of the middle cross beam 14 are connected to the middle layer 13. The lower cross beams 15 are arranged at the left and right ends of the cross beam 11 and are located below the middle layer 13. The baffle 16 connects the lower cross beam 15 and the bottom of the cross beam 11.

The blanking mechanism 2 includes a blanking device 21, a blanking port 22, a support plate 23, a slide 24, a connecting rod 25, and a side plate 26. The blanking device 21 is fixedly installed in the middle of the upper surface of the support plate 23. The upper end of the feeder 21 is a blanking port 22, the slideway 24 is set at the center of the bottom of the support plate 23, and the center of the bottom of the support plate 23 is a through-hole structure. The bottom of the feeder 21 is connected to the upper end of the slideway 24 through the through hole of the support plate 23. Side plates 26 are provided on the left and right sides of the slideway 24, the left end of the support plate 23 is fixedly installed on the upper surface of the front crossbeam 12, and the right end of the support plate 23 is fixed on the lower surface of the upper crossbeam 11 through a connecting rod 25;

The insect throwing mechanism 3 includes an eccentric wheel 30, an insect throwing chamber 31, a cylinder frame 32, a swing motor 33, a swing rod 34, a linear guide 35, a cylinder 36, a film 37, a round hole 38, a worm hole 39, and a chute 40. , the linear guide rail 35 is set on the middle beam 14, the chute 40 is set on both sides of the bottom of the insect throwing bin 31, the insect throwing bin 31 is movablely connected to the linear guide rail 35 through the chute 40; the cylinder frame 32 is fixedly arranged on the top of the insect throwing bin 31 There are a plurality of round holes 38 inside the insect throwing bin 31. A plurality of films 37 are fixedly installed inside the insect throwing bin 31 through the round holes 38. The center of the film 37 is a worm hole 39. The cylinder 36 is arranged on the cylinder frame 32. The cylinder 36 The cylinder head passes through the cylinder frame 32 and is connected to the inside of the wormhole 39; the swing motor 33 is set on the frame 1 between the middle beam 14 and the middle beam 14, the eccentric 30 is set on the swing motor 33, and the swing rod 34 passes through the eccentric The wheel 30 is movably connected to the swing motor 33 and the bottom of the insect throwing chamber 31.

Furthermore, the weighing device 4 comprises a weighing beam 41, a power roller 42, a weighing sensor 43, a stopper 44, and a limit cylinder 45. The bottoms of the multiple power rollers 42 are connected to the weighing beam 41 through the weighing sensor 43. The left and right ends of the weighing beam 41 are fixedly connected to the baffle 16. The limit cylinder 45 is arranged on the lower cross beam 15. The two ends of the stopper 44 are connected to the limit cylinder 45. The stopper 44 and the limit cylinder 45 are arranged at the front and rear ends of the power roller 42.

Furthermore, the box conveying roller 5 includes: a bottom bracket 51, a roller bracket 52, a roller 53, a limit block 54, a limit rod 55, and a guide rod 56. The two roller brackets 52 are oppositely arranged on the bottom bracket 51, and the two ends of the multiple rollers 53 are respectively connected to the inside of the roller bracket 52. The two ends of the limit rod 55 are connected to the limit blocks 54. The limit blocks 54 are fixedly installed on the upper end of the roller bracket 52. Several guide rods 56 are connected between the limit rods 55 and the limit rods 55. The guide rods 56 are located at the lower end of the limit rods 55.

Further, there are two box conveying rollers 5. The two box conveying rollers 5 are respectively arranged at the front and rear ends of the frame 1. One end of the two box conveying rollers 5 enters the frame 1 and is connected to the weighing device 4 respectively. left end and right end.

The working principle of the invention: the box output roller is provided with a guide rod to ensure that the box can be conveyed in a straight line on the roller. When the box is transported to the power drum through the roller, the limit cylinder and the stop rod are raised and the unloading begins. After the bugs are transported to the dropper, the dropper controls the output of the bugs. The dropper will not cause damage to the bugs. The bugs coming out of the dropper enter the insect bin. There is a linear guide between the insect bin and the shelf. connection, the insect throwing bin can slide in a short distance. The motor is equipped with an eccentric wheel. The eccentric wheel and the insect throwing bin are connected by a swing rod. When the motor rotates, the insect throwing bin makes a reciprocating motion. The purpose is to simulate the manual movement of the insect throwing bin. Spread the insect material evenly inside. The insect thrower is composed of a highly stretchable annular film and cylinder and other accessories. The outer ring of the film is fixed on the round hole in the insect throw chamber, and the inner ring and the cylinder are fixed together. When there is no need to throw insects, the status of the insect thrower is as shown in the figure. The cylinder is retracted, stretching the film into a cone shape, and the top outlet is higher than the upper surface of the insect feed; when it is necessary to throw insects, the cylinder is extended and the film is stretched. Stretching into an inverted cone shape, the insect material can fall from the insect hole and into the breeding box. When the insect material in the box reaches the set weight, the cylinder rod retracts and the insect material stops falling. After the weighing sensor detects that the current weight reaches the required weight, the insect feeding mechanism stops feeding, lowers the gear lever, and then transmits it to the next place through the box output roller.

After adopting the above technical solution, the beneficial effects of the present invention are: it is an equipment that can automatically carry out the quantitative boxing process of insects without human control, reduces the manpower and material resources invested in the process of feeding insects, improves work efficiency, and fully The automatic control method enables unmanned operation, which makes up for the shortcomings of the existing technology such as heavy manual labor and poor work efficiency.

The above is only used to illustrate the technical solution of the present invention without limiting it. Other modifications or equivalent substitutions made by those of ordinary skill in the art to the technical solution of the present invention should be made as long as they do not deviate from the spirit and scope of the technical solution of the present invention. It is covered by the scope of the claims of the present invention.

Claims (2)

1. A full-automatic quantitative box separating machine is characterized in that: the device comprises a frame (1), a blanking mechanism (2), an insect throwing mechanism (3), a weighing device (4) and a box conveying roller (5), wherein the blanking mechanism (2) is arranged at the top of the frame (1), the insect throwing mechanism (3) is arranged at the center inside the frame (1), the weighing device (4) is arranged at the lower end of the insect throwing mechanism (3), and one end of the box conveying roller (5) enters the frame (1) to be connected with the weighing device (4);

the frame (1) comprises an upper cross beam (11), a front cross beam (12), a middle layer (13), a middle cross beam (14), a lower cross beam (15) and a baffle (16), wherein the upper cross beam (11) is arranged at the top of the frame (1), the front cross beam (12) is arranged on the front surface of the upper part of the frame (1), the middle part of the frame (1) is the middle layer (13), two ends of the middle cross beam (14) are connected to the middle layer (13), the lower cross beam (15) is arranged at the left end and the right end of the frame (1) and is positioned below the middle layer (13), and the baffle (16) is connected with the lower cross beam (15) and the bottom of the frame (1);

the blanking mechanism (2) comprises a blanking device (21), a blanking port (22), a supporting plate (23), a slideway (24), a connecting rod (25) and a side plate (26), wherein the blanking device (21) is fixedly arranged in the middle of the upper surface of the supporting plate (23), the upper end of the blanking device (21) is provided with the blanking port (22), the slideway (24) is arranged at the bottom center of the supporting plate (23), the bottom center of the supporting plate (23) is provided with a through hole, the bottom of the blanking device (21) is connected with the upper end of the slideway (24) through the through hole of the supporting plate (23), the left side and the right side of the slideway (24) are provided with the side plate (26), the left end of the supporting plate (23) is fixedly arranged on the upper surface of the front cross beam (12), and the right end of the supporting plate (23) is fixedly arranged on the lower surface of the upper cross beam (11) through the connecting rod (25).

The insect throwing mechanism (3) comprises an eccentric wheel (30), an insect throwing bin (31), an air cylinder frame (32), a swing motor (33), a swing rod (34), a linear guide rail (35), an air cylinder (36), a film (37), a round hole (38), an insect hole (39) and a sliding groove (40), wherein the linear guide rail (35) is arranged on a middle cross beam (14), the sliding groove (40) is arranged on two sides of the bottom of the insect throwing bin (31), and the insect throwing bin (31) is movably clamped with the linear guide rail (35) through the sliding groove (40); the air cylinder frame (32) is fixedly arranged at the top of the insect throwing bin (31), a plurality of round holes (38) are formed in the insect throwing bin (31), a plurality of films (37) are fixedly arranged in the insect throwing bin (31) through the round holes (38), the center of each film (37) is provided with an insect hole (39), the air cylinder (36) is arranged on the air cylinder frame (32), and the cylinder head of the air cylinder (36) penetrates through the air cylinder frame (32) and is connected to the inside of the insect hole (39); the swing motor (33) is arranged on the frame (1) between the middle cross beam (14) and the middle cross beam (14), the eccentric wheel (30) is arranged on the swing motor (33), and the swing rod (34) is movably connected with the swing motor (33) and the bottom of the insect throwing bin (31) through the eccentric wheel (30);

the weighing device (4) comprises a weighing beam (41), power rollers (42), weighing sensors (43), stop rods (44) and limiting cylinders (45), wherein the bottoms of the power rollers (42) are connected with the weighing beam (41) through the weighing sensors (43), the left end and the right end of the weighing beam (41) are fixedly connected to baffle plates (16), the limiting cylinders (45) are arranged on a lower cross beam (15), the two ends of each stop rod (44) are connected with the limiting cylinders (45), and the front end and the rear end of each power roller (42) are respectively provided with the stop rods (44) and the limiting cylinders (45);

the box conveying roller (5) comprises: bottom support (51), roller support (52), cylinder (53), stopper (54), gag lever post (55), guide bar (56), two roller support (52) set up on bottom support (51) in opposition, and a plurality of cylinder (53) both ends are connected to roller support (52) respectively inside, and gag lever post (55) both ends all are connected with stopper (54), stopper (54) fixed mounting are in roller support (52) upper end, are connected with several guide bar (56) between gag lever post (55) and gag lever post (55), and guide bar (56) are located gag lever post (55) lower extreme.

2. The fully automatic quantitative box dispenser according to claim 1, wherein: the number of the box conveying rollers (5) is two, the two box conveying rollers (5) are respectively arranged at the front end and the rear end of the frame (1), one end of each box conveying roller (5) enters the frame (1), and the left end and the right end of the weighing device (4) are respectively connected.