CN109502350A - A kind of controllable Intelligent magnetic suspension belt conveyor - Google Patents
A kind of controllable Intelligent magnetic suspension belt conveyor Download PDFInfo
- Publication number
- CN109502350A CN109502350A CN201811516933.0A CN201811516933A CN109502350A CN 109502350 A CN109502350 A CN 109502350A CN 201811516933 A CN201811516933 A CN 201811516933A CN 109502350 A CN109502350 A CN 109502350A
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- Prior art keywords
- magnetic
- conveyer belt
- track
- pole
- electromagnetic plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G54/00—Non-mechanical conveyors not otherwise provided for
- B65G54/02—Non-mechanical conveyors not otherwise provided for electrostatic, electric, or magnetic
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- Structure Of Belt Conveyors (AREA)
Abstract
The present invention relates to a kind of controllable Intelligent magnetic suspension belt conveyors, including folder magnetic conveyer belt, and magnetic drum, magnetic rail, track support means, antimagnetic return idler, support frame, support frame connecting rod, driving method is magnetic drive.The folder magnetic conveyer belt uses soft magnetic materials, is made of diskette and coating film, which is set between conveyer belt coating film；The magnetic drum is by electromagnetic plate and groups of drive rolls at the electromagnetic plate has interchangeable tropism, is connect by conducting wire with magnetic sheet, controls current direction to control magnetic sheet magnetic pole；The magnetic rail is made of electromagnetic plate and track, electromagnetic plate is connected by conducting wire, it is suspended from conveyer belt on track using like pole principle of repelling each other and moves forwards, it realizes without mechanical CONTACT WITH FRICTION, optimize existing magnetic cushion type conveyer, the friction for conveying and reducing conveyer belt and roller station in transmission process using magnetic force, improves the service life and working efficiency of conveyer belt.
Description
Technical field
The present invention relates to the technical field of material continuous conveying equipment, specifically a kind of belt conveying for material conveying
Machine, especially a kind of controllable Intelligent magnetic suspension belt conveyor.
Background technique
Belt conveyor is the widely applied high-efficiency and continuous of the various industries such as metallurgy, mine, coal, power station, chemical industry, logistics
Conveying equipment, general structure are as follows: roller, conveyer belt, carrying roller, bracket.
Transported material is carried by conveyer belt, the frictional force generated by conveyer belt and driving cylinder contact, driving conveying
Band operating, realizes the conveying of material.
However, conveyer is in the process of running, conveyer belt, which needs to occur to squeeze with roller station, to be contacted, generation collapse resistance with
Frictional force, and carrying roller rotates the rotational resistance for also needing to overcome itself with conveyer belt.It is related to carrying roller since carrying roller is large number of
Energy loss account for about the 70% of conveyer system total energy consumption.Such material supporting way makes belt conveyor in operational process
Middle consumption mass energy, and mechanical wear is generated between moving component, make equipment operation maintenance increased costs, can also bring vibration
The environmental issues such as dynamic, noise, dust.
In addition, conventional conveyor is in the process of running, driving method is mainly the power drive that roller operation drives, and is faced
The longer conveyer of conveyer belt is only run by roller driving conveying belt, and not only energy consumption is big, but also is easy to sideslip.
A kind of controllable Intelligent magnetic suspension belt conveyor of the invention, optimizes the conveying mechanism of magnetic suspension conveyer,
Design it is simultaneous enter reasonable Electromagnetic Control, reduce the friction of conveyer belt and roller station pair in transmission process, run and mention for conveyer belt
A part of tractive force is supplied, to improve the service life of conveyer belt and the working efficiency of conveyer.
Summary of the invention
The present invention, which provides, a kind of with intelligent control and can drive the belt conveyor of operation using magnetic force.
A kind of controllable Intelligent magnetic suspension belt conveyor, including folder magnetic conveyer belt, magnetic drum, magnetic rail, track
Support device, antimagnetic return idler, support frame, support frame connecting rod, driving method are magnetic drive；The folder magnetic conveyer belt
It using soft magnetic materials, is made of diskette and coating film, which is set between conveyer belt coating film and replaces according to the pole N, S
Arrangement；The magnetic drum is by electromagnetic plate and groups of drive rolls at the electromagnetic plate has interchangeable tropism, is connected by conducting wire and magnetic sheet
It connects, wherein folder magnetic conveyer belt and magnetic drum are in contact, and it is opposite pole that the two, which corresponds to contact surface, attracting according to opposite pole
The two is run in the same direction；The magnetic rail is made of electromagnetic plate and track, and electromagnetic plate is connected by conducting wire, is set in rail
It on road, and is fixedly connected by bolt with track support means, wherein correspond to magnetic pole in the track upper magnetic pole and folder magnetic conveyer belt
It is identical, according to identical charges repel each other and is suspended from conveyer belt on track, realize that roller and magnetic support device are equal without mechanical CONTACT WITH FRICTION
It is bolted and fixes on the support frame, support frame is placed on the ground, the connection of You Lianggen support frame connecting-rod bolt, antimagnetic
Return idler is bolted to connection with support frame connecting rod.
Preferably, a kind of controllable Intelligent magnetic suspension belt conveyor provided by the invention, it is characterised in that folder magnetic is defeated
Band and magnetic drum is sent to be in contact, the two contact surface is synonyms pole, it is run in the same direction according to the attracting the two of synonyms pole,
The magnetic sheet wherein coated in folder magnetic conveyer belt uses soft magnetic materials, and is alternately arranged according to the pole N, S；The magnetic sheet on magnetic drum surface
It is alternately arranged using electromagnetic plate, and also according to the pole N, S, the electromagnetic plate of same pole is connected with same root conducting wire.
Preferably, a kind of controllable Intelligent magnetic suspension belt conveyor provided by the invention, it is characterised in that be set in magnetic
Magnetic sheet on power track uses electromagnetic plate, is alternately arranged according to the pole N, S, and the electromagnetic plate of same pole is connected with same root conducting wire,
Magnetic rail and track support means both sides all open up several screw holes, so that the two is fixedly connected.
Preferably, a kind of controllable Intelligent magnetic suspension belt conveyor provided by the invention, it is characterised in that folder magnetic is defeated
It send band identical as the magnetism of magnetic rail, using the principle of homopolar-repulsion, makes to press from both sides magnetic conveyer belt acquisition suspending power, while adjacent
Under the action of a pair of of magnetic sheet, a forward tractive force is had to conveying, provides part driving force for the operation of conveyer, is realized
Without mechanical CONTACT WITH FRICTION, material is conveyed convenient for conveyer belt.
Compared with prior art, the present invention its advantages are embodied in:
(1) there are suction between magnetic drum and folder magnetic conveyer belt, provide driving force for conveyer belt, friction is replaced to provide
Energy loss and belt abrasion, maintenance cost saving is greatly lowered in driving force；Meanwhile press from both sides magnetic conveyer belt and magnetic rail it
Between there are repulsion so that conveyer belt is suspended from track, frictional dissipation is reduced, under the action of adjacent pair magnetic sheet, to conveyer belt
There is a forward tractive force, provides part driving force for the operation of conveyer.
(2) magnetic sheet on magnetic drum and magnetic rail is all made of electromagnetic plate, and same pole is led to by a conducting wire connection
Cross the magnetic pole and magnetic strength of control current direction and size intelligentized control method magnetic sheet.
(3) have suspension support without mechanical friction, system wear is small；Running resistance is small, and low energy consumption；High belt speed fortune can be achieved
Row；The advantages that with small vibration, low noise, fugitive dust is few, runs smoothly.And compared with the magnetism-cushioned belt conveyor of other structures, knot
Structure and control are simpler, and system cost is also cheaper with maintenance cost.
Detailed description of the invention
Fig. 1 is a kind of controllable Intelligent magnetic suspension belt conveyor assembling schematic diagram.
Fig. 2 is magnetic rail scheme of installation.
Fig. 3 is magnetic rail schematic diagram.
Fig. 4 is folder magnetic conveyer belt partial schematic diagram.
Fig. 5 is folder magnetic conveyer belt partial cutaway schematic.
Fig. 6 is magnetic drum schematic diagram.
Fig. 7 is a kind of controllable Intelligent magnetic suspension belt conveyor operation principle schematic diagram.
Wherein, 1- presss from both sides magnetic conveyer belt, 2- track support platform, 3- magnetic drum, 4- track support platform bracket, 5- support
Frame, 6- support frame connecting rod, the antimagnetic return idler of 7-, 8- magnetic rail, 9- conducting wire a, 10- conducting wire b, 1a- coating film, 1b- are soft
Magnetic sheet, 2a- metallic channel, 2b- bolt hole, 3a- electromagnetic plate, 3b- roller, 8a- track, 8b- electromagnetic plate.
Specific embodiment
Explanation is further explained to the present invention below by way of specific embodiment.
Referring to Fig. 1-Fig. 7, a kind of controllable Intelligent magnetic suspension belt conveyor, including folder magnetic conveyer belt 1, track support are flat
Platform 2, magnetic drum 3, track support platform bracket 4, support frame 5, support frame connecting rod 6, antimagnetic return idler 7.The folder magnetic
Conveyer belt 1 is made of coating film 1a and magnetic sheet 1b, which uses soft magnetic materials；The magnetic drum 3 is by magnetic sheet 3a and roller
3b composition, the magnetic sheet use electromagnetic plate；The track support platform 2 is fixed with track support platform bracket 4 by bolt hole 2b
Connection；The track support platform bracket 4 welds together with support frame 5, respectively offers bolt hole on the stabilizer blade of support frame 5,
And be bolted by two support frame connecting rods 6, it is used to force balance, stabilizing leg；The antimagnetic return idler 7 is using antimagnetic
Material is fixedly connected across between two support frame connecting rods 6, and through bolt with support frame connecting rod 6.
Diskette inside the folder magnetic conveyer belt 1 is according to N, and the pole S is alternately arranged, and rule is attached to the coating film of conveyer belt
On；The electromagnetic plate 3a on 3 surface of magnetic drum is according to N, and the pole S is alternately arranged, and rule is fixed on roller 3b, and same pole is logical
It crosses a conducting wire to connect inside magnetic drum 3, magnetic pole and magnetic strength can be controlled by control current direction and size；Institute
The electromagnetic plate 8b on 8 surface of magnetic rail is stated according to N, the pole S is alternately arranged, and rule is fixed on track 8a, and same pole passes through same
A piece conducting wire a or conducting wire b connection, and pass through outside metallic channel 2a extraction orbit, it is powered with outside, passes through control size of current and side
Always the magnetic pole and magnetic strength of electromagnetic plate are controlled.
Magnetic force conveyer belt does not change magnetic pole, changes the magnetic pole of electromagnetic plate by changing current direction, on magnetic rail,
When the parallel coincidence corresponding with the N1 ' on conveyer belt of the N1 on magnetic rail, since identical charges repel each other, so that conveyer belt is suspended
Power floats on track, at this point, the adjacent magnetic sheet S1 on track in direction of advance also has graviational interaction to N1 ', is supplied to conveyer belt
One forward tractive force, while under the drive of roller, conveyer belt moves forwards, and corresponds in parallel when N1 ' will run to S1
At overlapping positions, current direction is rapidly changed, so that S1 instantaneously becomes N1, the state before turning again to moves in circles, so that
Conveyer belt is suspended on track and moves forwards, and frictional dissipation is greatly reduced and provides part tractive force for conveyer belt operation；
On magnetic drum, when the N1 ' on the N1 and conveyer belt on magnetic drum is soon contacted, current direction is rapidly changed, so that
N1 instantaneously becomes S1, to one attraction of N1 ' generation, increases the frictional force of conveyer belt and roller, so that stable, optimization
The deviation phenomenon generated when conveyer belt operation.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (3)
1. a kind of controllable Intelligent magnetic suspension belt conveyor, including folder magnetic conveyer belt, magnetic drum, magnetic rail, track branch
Support arrangement, antimagnetic return idler, support frame, support frame connecting rod, driving method are magnetic drive；The folder magnetic conveyer belt is adopted
It with soft magnetic materials, is made of diskette and coating film, which is set between conveyer belt coating film and alternately arranges according to the pole N, S
Column；The magnetic drum is by electromagnetic plate and groups of drive rolls at the electromagnetic plate has interchangeable tropism, is connected by conducting wire and magnetic sheet
It connects, wherein folder magnetic conveyer belt and magnetic drum are in contact, and it is opposite pole that the two, which corresponds to contact surface,；The magnetic rail is by electricity
Magnetic sheet and track composition, electromagnetic plate are connected by conducting wire, are set on track, and are connected by the way that bolt and track support means are fixed
It connects, wherein it is identical correspond to magnetic pole in the track upper magnetic pole and folder magnetic conveyer belt, and roller and magnetic support device pass through bolt company
Connect it is fixed support frame is placed on the ground on the support frame, the connection of You Lianggen support frame connecting-rod bolt, antimagnetic return idler with
Support frame connecting rod is bolted to connection.
2. a kind of controllable Intelligent magnetic suspension belt conveyor according to claim 1, it is characterised in that in magnetic rail
Upper electromagnetic plate is alternately arranged according to the pole N, S, changes the magnetic pole of electromagnetic plate by changing current direction, as the N1 on magnetic rail
When parallel coincidence corresponding with the N1 ' on conveyer belt, conveyer belt is made to obtain suspending power and float on track since identical charges repel each other, together
When, the adjacent magnetic sheet S1 of direction of advance in orbit also has graviational interaction to N1 ', is supplied to one forward traction of conveyer belt
Power, under the drive of roller, conveyer belt is moved forwards, and is corresponded at parallel overlapping positions, is rapidly changed when N1 ' will run to S1
Current direction, so that S1 instantaneously becomes N1, the state before turning again to moves in circles, so that conveyer belt is suspended on track
And it moves forwards, frictional dissipation is greatly reduced and provides part tractive force for conveyer belt operation.
3. a kind of controllable Intelligent magnetic suspension belt conveyor according to claim 1, it is characterised in that in magnetic drum
Upper electromagnetic plate is alternately arranged according to the pole N, S, when the N1 ' on the N1 and conveyer belt on magnetic drum is soon contacted, is rapidly changed
Current direction, to one attraction of N1 ' generation, increases the frictional force of conveyer belt and roller so that N1 instantaneously becomes S1, so that fortune
Row is stablized, and the deviation phenomenon generated when conveyer belt operation is optimized.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811516933.0A CN109502350A (en) | 2018-12-12 | 2018-12-12 | A kind of controllable Intelligent magnetic suspension belt conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811516933.0A CN109502350A (en) | 2018-12-12 | 2018-12-12 | A kind of controllable Intelligent magnetic suspension belt conveyor |
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| Publication Number | Publication Date |
|---|---|
| CN109502350A true CN109502350A (en) | 2019-03-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811516933.0A Pending CN109502350A (en) | 2018-12-12 | 2018-12-12 | A kind of controllable Intelligent magnetic suspension belt conveyor |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111059254A (en) * | 2019-12-26 | 2020-04-24 | 三一海洋重工有限公司 | Anti-deviation chain structure and forklift |
| WO2021103593A1 (en) * | 2019-11-28 | 2021-06-03 | 安徽理工大学 | Electromagnetic and permanent-magnetic hybrid suspension conveyor and control system therefor |
| CN112938486A (en) * | 2021-01-29 | 2021-06-11 | 东莞市强联磁铁有限公司 | Magnetic attraction material clamping device |
| CN112938349A (en) * | 2021-01-29 | 2021-06-11 | 安徽理工大学 | Controllable hybrid magnetic suspension conveying platform |
| CN112938346A (en) * | 2021-01-29 | 2021-06-11 | 安徽理工大学 | Magnetic suspension belt conveyor with synchronous magnetic drive rollers |
| CN112960357A (en) * | 2021-01-29 | 2021-06-15 | 安徽理工大学 | Energy-saving controllable intelligent permanent magnet suspension conveying platform |
| CN113581744A (en) * | 2021-07-16 | 2021-11-02 | 淮北合众机械设备有限公司 | Magnetic suspension type buffer bed capable of realizing quick maintenance and replacement of roller |
| CN114379984A (en) * | 2020-10-19 | 2022-04-22 | 奥特斯科技(重庆)有限公司 | Magnetic drive device, arrangement and method for transporting a component carrier |
| CN117800047A (en) * | 2023-12-27 | 2024-04-02 | 广州冰泉制冷设备有限责任公司 | Magnetic suspension net belt transmission structure of instant freezer and chip removing method thereof |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2021103593A1 (en) * | 2019-11-28 | 2021-06-03 | 安徽理工大学 | Electromagnetic and permanent-magnetic hybrid suspension conveyor and control system therefor |
| CN111059254A (en) * | 2019-12-26 | 2020-04-24 | 三一海洋重工有限公司 | Anti-deviation chain structure and forklift |
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| CN114379984A (en) * | 2020-10-19 | 2022-04-22 | 奥特斯科技(重庆)有限公司 | Magnetic drive device, arrangement and method for transporting a component carrier |
| CN112938486A (en) * | 2021-01-29 | 2021-06-11 | 东莞市强联磁铁有限公司 | Magnetic attraction material clamping device |
| CN112938349A (en) * | 2021-01-29 | 2021-06-11 | 安徽理工大学 | Controllable hybrid magnetic suspension conveying platform |
| CN112938346A (en) * | 2021-01-29 | 2021-06-11 | 安徽理工大学 | Magnetic suspension belt conveyor with synchronous magnetic drive rollers |
| CN112960357A (en) * | 2021-01-29 | 2021-06-15 | 安徽理工大学 | Energy-saving controllable intelligent permanent magnet suspension conveying platform |
| CN113581744A (en) * | 2021-07-16 | 2021-11-02 | 淮北合众机械设备有限公司 | Magnetic suspension type buffer bed capable of realizing quick maintenance and replacement of roller |
| CN113581744B (en) * | 2021-07-16 | 2022-11-08 | 淮北合众机械设备有限公司 | Magnetic suspension type buffer bed capable of realizing quick maintenance and replacement of roller |
| CN117800047A (en) * | 2023-12-27 | 2024-04-02 | 广州冰泉制冷设备有限责任公司 | Magnetic suspension net belt transmission structure of instant freezer and chip removing method thereof |
| CN117800047B (en) * | 2023-12-27 | 2024-06-14 | 广州冰泉制冷设备有限责任公司 | Magnetic suspension net belt transmission structure of instant freezer and chip removing method thereof |
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Application publication date: 20190322 |