CN109500301A - A kind of copper wire straightening device - Google Patents
A kind of copper wire straightening device Download PDFInfo
- Publication number
- CN109500301A CN109500301A CN201910021900.7A CN201910021900A CN109500301A CN 109500301 A CN109500301 A CN 109500301A CN 201910021900 A CN201910021900 A CN 201910021900A CN 109500301 A CN109500301 A CN 109500301A
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- CN
- China
- Prior art keywords
- copper wire
- clamp hand
- belt pulley
- shaft
- lead screw
- Prior art date
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 230000033001 locomotion Effects 0.000 claims abstract description 45
- 238000009434 installation Methods 0.000 claims description 9
- 241000239290 Araneae Species 0.000 claims description 8
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 26
- 229910052799 carbon Inorganic materials 0.000 abstract description 26
- 238000000034 method Methods 0.000 abstract description 11
- 230000008569 process Effects 0.000 abstract description 10
- 230000005540 biological transmission Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000010079 rubber tapping Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The present invention relates to a kind of copper wire straightening devices, including feeding movement mechanism, rotational motion mechanism, open and close movement mechanism, and using lead screw transmission, the mechanical structures such as pulley drive, cooperation cylinder, line slide rail etc. realize being straightened for carbon brush copper wire；Improve the flexibility of copper wire by the way that copper wire is straightened, capture in assembling process due to copper wire it is flexible caused by yield rate it is low the problems such as；Using the structure for filling push rod in hollow shaft, clamp hand open and close movement and clamp hand rotary motion needed for process is straightened in copper wire to separate, clamp hand open and close movement is converted into the linear motion of cylinder by cleverly Design of Mechanical Structure, and clamp hand rotary motion is then provided by hollow shaft；Hollow shaft and lead screw have shared the same output power, share a motor, have simplified the structure of whole device.
Description
Technical field
The present invention relates to carbon brush automated production equipment technical field, specifically a kind of copper wire straightening device.
Background technique
Carbon brush be between motor or generator or the fixed part and rotating part of other rotating machineries transmit energy or
The device of signal adds coagulator to be made by pure carbon, is the vulnerable part on electronic product.Therefore the market demand of carbon brush product
Greatly, the full-automatic production for realizing carbon brush product, can effectively improve production efficiency, reduce production cost.Carbon brush is by carbon
Block, copper wire, spring, power connecting sheet composition, the production process of carbon brush include carbon block forming, carbon block sintering, carbon block grinding, cutting, plant
Plant the whole assembly of lead, dispensing, spring and power connecting sheet.Wherein, whole assembled portion includes two big key technologies, i.e. spring pocket
It is welded on copper wire on copper wire with power connecting sheet point, technological difficulties essentially consist in the small flexibility with copper wire of structure size.Therefore, carbon brush
Whole assembly mostly by being accomplished manually, the degree of automation is not high.For this purpose, the present invention provides copper wire is straightened in a kind of assembling process
Device, i.e., before completing two big key technologies, by be straightened copper wire improve copper wire flexibility, be two big key technologies reality
Now provide safeguard, capture in assembling process due to copper wire it is flexible caused by yield rate it is low the problems such as.
Summary of the invention
It, will be in carbon brush assembling process in carbon block the technical problem to be solved in the present invention is to provide a kind of copper wire straightening device
Bending copper wire is straightened, and by loose copper wire afterturn at one, is the subsequent work in assembling process to improve the rigidity of copper wire
Going on smoothly for sequence provides safeguard.
A kind of copper wire straightening device provided by the invention is achieved through the following technical solutions:
A kind of copper wire straightening device, including feeding movement mechanism, rotational motion mechanism, open and close movement mechanism, in which:
The feeding movement mechanism includes line slide rail, front end sliding block, rear end sliding block, feed screw nut support, feed screw nut, silk
Thick stick, input shaft end supporting mechanism, shaft end connector, the line slide rail are fixed on bottom plate, and front end sliding block and rear end sliding block are sliding
Dynamic to be set on line slide rail, front end slider connecting plate is connected on the sliding block of front end, and it is sliding that rear end slider connecting plate is connected to rear end
On block, lead screw one end is mounted on input shaft end supporting mechanism, and end is connect with shaft end connector, and connector connection in shaft end is dynamic
Force mechanisms, the feed screw nut support are fixed on the base, and lead screw is disposed through the feed screw nut on feed screw nut support, and
It is threadedly engaged with feed screw nut；
The rotational motion mechanism, including input terminal belt pulley, belt, output end belt pulley, hollow shaft, bearing and bearing branch
Seat, input terminal belt pulley are fixedly attached to the smooth bar part of lead screw, and input terminal belt pulley is by belt and is fixed in hollow shaft
The connection of output end belt pulley, power inputs and is transferred in hollow shaft from lead screw by belt, and bearing, bearing are arranged in hollow shaft
It is installed on bearing spider, bearing spider is fixed on main mounting plate；
The open and close movement mechanism, including bracing wire clamp hand, annulus, line handspike, clamp hand reset spring, cylinder, cylinder push plate, push away
Knock-off joint, the cylinder are fixedly mounted on main mounting plate, and the piston rod of cylinder is connected with cylinder push plate, and cylinder push plate, which is stuck in, to be pushed away
On knock-off joint, push rod connector and line handspike are rotatablely connected, line handspike in hollow shaft, line handspike front end be located at folder
Annulus between hand 7 is connected by pivot pin, and clamp hand is by pin shaft and hollow axis connection, two clamp hand settings symmetrical above and below, and two
It is provided with aperture in the middle part of clamp hand, is connected by reset spring.
The power mechanism is motor, and shaft end connector connects driving motor, input power by shaft coupling.
It is provided with hole on the belt pulley, belt pulley is fixed on lead screw by holding screw.
Tensioning wheel installation and adjustment mechanism is installed on the main mounting plate, is moved in tensioning wheel installation and adjustment mechanism
Tensioning wheel is set, and the tensioning wheel is connect between input terminal belt pulley and output end belt pulley and with belt.
The beneficial effects of the present invention are:
1, using lead screw transmission, the mechanical structures such as pulley drive, cooperation cylinder, line slide rail etc. realize the drawing of carbon brush copper wire
Directly；Improve the flexibility of copper wire by the way that copper wire is straightened, provided safeguard for the realizations of two big key technologies, capture in assembling process due to
The problems such as yield rate is low caused by copper wire is flexible；
2, using the structure for filling push rod in hollow shaft, clamp hand open and close movement needed for process is straightened in copper wire and clamp hand rotates
Movement separates, and clamp hand open and close movement is converted into the linear motion of cylinder, clamp hand rotation fortune by cleverly Design of Mechanical Structure
It is dynamic then provided by hollow shaft；
3, the feed motion that this device is realized by screw mechanism and line slide rail, feed screw nut is fixed on the rack,
The output shaft of lead screw and motor is connected by shaft coupling, and whole device follows lead screw to generate feed motion；The output shaft of motor with
Lead screw connection, the front end tapping of lead screw, and rear end is polished rod, and by belt wheel case on polished rod, power is transmitted by belt pulley
To hollow shaft, so that hollow shaft and lead screw have shared the same output power, a motor is shared, the knot of whole device has been simplified
Structure.
Detailed description of the invention
Fig. 1 is schematic diagram of the three-dimensional structure (axonometric drawing)；
Fig. 2 is planar structure schematic diagram of the present invention (front view)；
Fig. 3 is inventive belt structural schematic diagram (axonometric drawing)；
Fig. 4 is clamp structure diagram of the present invention (axis survey partial cutaway view)；
Fig. 5 is clamp hand and pusher structure schematic diagram (sectional view) of the present invention；
Fig. 6 is cylinder push-rod partial structural diagram (axonometric drawing) of the present invention；
Fig. 7 is carbon brush of the present invention and structures of copper lines schematic diagram (axonometric drawing).
1. bottom plate, 2. line slide rails, 3. front end sliding blocks, 4. lead screws, 5. front end slider connecting plates, 6. front mounting plates, 7. draw
Wire clamp hand, 8. hollow shafts, 9. main mounting plates, 10. bearings, 11. bearing spiders, 12. line handspikes, 13. cylinders, 14. cylinders push away
Plate, 15. push rod connectors, 16. output end belt pulleys, 17. belts, 18. tensioning wheels, 19. tensioning wheel installation and adjustment mechanisms, 20. is defeated
Enter and holds belt pulley, 21. input shaft shaft end supporting mechanisms, 22. rear end slider connecting plates, 23. feed screw nut supports, 24. lead screw spiral shells
Mother, 25 rear end sliding blocks, 26. pins, 27. annulus, 28. shaft end connectors, 29. clamp hand reset springs, 30. power mechanisms, 31. carbon
Block, 32. copper wire.
Specific embodiment
Technical solution of the present invention will be clearly and completely described by embodiment below, it is clear that described reality
Applying example is only a part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, this field skill
Art personnel every other embodiment obtained without making creative work belongs to the model that the present invention protects
It encloses.
A kind of copper wire straightening device as shown in Figs. 1-2, including feeding movement mechanism, rotational motion mechanism, open and close movement
Mechanism, in which:
The feeding movement mechanism includes line slide rail 2, front end sliding block 3, rear end sliding block 25, feed screw nut support 23, lead screw spiral shell
Female 24, lead screw 4, input shaft end supporting mechanism 21, shaft end connector 28, the line slide rail 2 are fixed on bottom plate 1, and front end is sliding
Block 3 and rear end sliding block 25 are slideably positioned on line slide rail 2, and front end slider connecting plate 5 is connected on front end sliding block 3, and rear end is sliding
Block connecting plate 22 is connected on rear end sliding block 25, and 4 one end of lead screw is mounted on input shaft end supporting mechanism 21, and end and shaft end
Connector 28 connects, and shaft end connector 28 connects power mechanism 30, and the feed screw nut support 23 is fixed on the base, and lead screw is worn
The feed screw nut 24 being set on feed screw nut support 23 is crossed, and is threadedly engaged with feed screw nut 24；
The rotational motion mechanism, including input terminal belt pulley 20, belt 17, output end belt pulley 16, hollow shaft 8, bearing 10
And bearing spider 11, input terminal belt pulley 20 are fixedly attached to the smooth bar part of lead screw 4, input terminal belt pulley 20 passes through belt 17
It is connect with the output end belt pulley 16 being fixed in hollow shaft 8, power input is transferred to hollow shaft 8 by belt 17 from lead screw
On, bearing 10 is set in hollow shaft 8, and bearing 10 is installed on bearing spider 11, and bearing spider 11 is fixed on main mounting plate 9；
The open and close movement mechanism, including bracing wire clamp hand 7, annulus 27, line handspike 12, clamp hand reset spring 29, cylinder 13, gas
Cylinder push plate 14, push rod connector 15, the cylinder 13 are fixedly mounted on main mounting plate 9, the piston rod of cylinder 13 and cylinder push plate
14 are connected, and cylinder push plate 14 is stuck on push rod connector 15, and push rod connector 15 and line handspike 12 are rotatablely connected, and line handspike 12 fills
In hollow shaft 8,12 front end of line handspike and the annulus 27 between clamp hand 7 are connected by pivot pin, and clamp hand 7 passes through pin shaft 26
It is connect with hollow shaft 8, two clamp hand settings symmetrical above and below, is provided with aperture in the middle part of two clamp hands, is connected by reset spring 29.
The power mechanism 30 is motor, and shaft end connector connects driving motor, input power by shaft coupling.On the belt pulley 20
It is provided with hole, belt pulley 20 is fixed on lead screw 4 by holding screw.
As shown in figs. 1 and 3, tensioning wheel installation and adjustment mechanism 19, the tensioning wheel installation are installed on the main mounting plate
Tensioning wheel 18 is movably arranged on regulating mechanism 19, the tensioning wheel 18 is located at input terminal belt pulley 20 and output end belt pulley
It is connect between 16 and with belt 17.Installation and adjustment mechanism 19 includes adjustment seat 19a and adjusting screw rod 19b, and adjusting screw rod, which passes through, to be adjusted
It saves seat and is threadedly coupled with adjustment seat, adjusting screw rod end is connect with tensioning wheel 18, turns adjusting screw rod, can make 18 edge of tensioning wheel
Adjustment seat be moved forward and backward, to adjust belt tension.
It is the sectional view of clamp hand and push rod coupling part in Fig. 4, characterization clamp hand does the mechanism principle of open and close movement, is
One group of link mechanism, line handspike 12 move in a straight line, and drive the circular motion being connected with push rod, annulus, which moves right, forces folder
Winding by hand pin 26 rotate, clamp hand open, when annulus moves downward, clamp hand obvolvent under the action of reset spring 29.
In Fig. 7, it is carbon block structure schematic diagram, is made of wedge-shaped carbon block and front end copper wire, copper wire is that copper wire afterturn forms,
In carbon block feeding process, copper wire is pliable, causes obstacle for subsequent handling, carbon brush copper wire straightening device provided by the invention is
A kind of technical solution solving the problems, such as this is provided.
The present invention has following state when implementing:
Example state 1:
As shown in Figure 1, clamp hand is in closed state when not working, line slide rail top shoe is not yet fed.When carbon block reaches this work
When position, the piston rod of cylinder 13 is released, and push rod connector 15 follows cylinder moving, then line handspike 12 moves backward, can by Fig. 5
Know, when line handspike 12 moves backward, the annulus 27 being connected with line handspike 12 is driven to move backward, and annulus connects with clamp hand
Touching when annulus moves backward, can be such that clamp hand rear end rotates around pin 26, and clamp hand front end is opened.
Example state 2:
As shown in Fig. 2, motor output shaft is connected on lead screw 4 by shaft coupling and shaft end connector 28.After clamp hand opens, motor
Rotation drives lead screw 4 to rotate, and feed screw nut 24 is fixed on feed screw nut support 23 and can not move, and lead screw will do feeding fortune
It is dynamic, and lead screw is connect by input shaft end supporting mechanism 21 with rear end slider connecting plate 22, rear end slider connecting plate and rear end are sliding
Block connection keeps institute on front end sliding block and rear end sliding block organic so that lead screw will do feed motion with movable slider and entire mounting plate
Structure does feed motion together.At the same time, lead screw rotation will drive hollow shaft 8 to make rotating motion by belt.I.e. under this state,
As shown in figure 5, clamp hand is in open configuration, hollow shaft drives clamp hand to make rotating motion, and clamp hand approaches under rotary motion state
The copper wire of bending.
Example state 3:
After completing the step in example state 2, clamp hand opens the posture to make rotating motion close to carbon brush copper wire.Clamp hand reaches copper
Behind line root, motor stalls, feed motion terminates.At this point, 13 piston rod of cylinder is shunk, push rod connector 15 follows cylinder to push away
Bar movement, drives push rod to travel forward, so that the annulus 27 being connected with push rod travels forward, the reset spring 29 in clamp hand front end
Under effect, closure is clamped copper wire root by clamp hand.
Example state 4:
After completing the step in example state 3, clamp hand has clamped copper wire root.At this point, motor does counter motion, lead screw is followed
Motor does counter motion, and all mechanisms on front end sliding block and rear end sliding block will be retreated along lead screw direction.At the same time, lead screw
Hollow shaft rotation is driven by belt, clamp hand will also follow hollow shaft to rotate.Clamp hand clips copper wire and makes rotating motion on one side, on one side
It retreats, until clamp hand leaves copper wire end, being straightened and afterturn (as shown in Figure 7) for copper wire is completed in motor stalling.
Being straightened with after afterturn for copper wire is completed, motor stalling, cylinder returns to original state.The rigidity of copper wire obtains
It improves, into next station, entire copper wire straightening device waits next carbon block copper wire to arrive.Carbon block in front process fixture into
Row clamps.
Embodiment described above only indicates embodiments of the present invention, and the description thereof is more specific and detailed, but can not manage
Solution is limitation of the scope of the invention.It should be pointed out that for those skilled in the art, not departing from structure of the present invention
Under the premise of think of, various modifications and improvements can be made, these belong to the scope of the present invention.
Claims (4)
1. a kind of copper wire straightening device, it is characterised in that: including feeding movement mechanism, rotational motion mechanism, open and close movement mechanism,
Wherein:
The feeding movement mechanism includes line slide rail, front end sliding block, rear end sliding block, feed screw nut support, feed screw nut, silk
Thick stick, input shaft end supporting mechanism, shaft end connector, the line slide rail are fixed on bottom plate, and front end sliding block and rear end sliding block are sliding
Dynamic to be set on line slide rail, front end slider connecting plate is connected on the sliding block of front end, and it is sliding that rear end slider connecting plate is connected to rear end
On block, lead screw one end is mounted on input shaft end supporting mechanism, and end is connect with shaft end connector, and connector connection in shaft end is dynamic
Force mechanisms, the feed screw nut support are fixed on the base, and lead screw is disposed through the feed screw nut on feed screw nut support, and
It is threadedly engaged with feed screw nut；
The rotational motion mechanism, including input terminal belt pulley, belt, output end belt pulley, hollow shaft, bearing and bearing branch
Seat, input terminal belt pulley are fixedly attached to the smooth bar part of lead screw, and input terminal belt pulley is by belt and is fixed in hollow shaft
The connection of output end belt pulley, bearing is set in hollow shaft, bearing is installed on bearing spider, and bearing spider is fixed on main installation
On plate；
The open and close movement mechanism, including bracing wire clamp hand, annulus, line handspike, clamp hand reset spring, cylinder, cylinder push plate, push away
Knock-off joint, the cylinder are fixedly mounted on main mounting plate, and the piston rod of cylinder is connected with cylinder push plate, and cylinder push plate, which is stuck in, to be pushed away
On knock-off joint, push rod connector and line handspike are rotatablely connected, line handspike in hollow shaft, line handspike front end be located at folder
Annulus between hand is connected by pivot pin, and clamp hand passes through pin shaft and hollow axis connection, two clamp hand settings symmetrical above and below, two folders
It is provided with aperture in the middle part of hand, is connected by reset spring.
2. a kind of copper wire straightening device according to claim 1, it is characterised in that: the power mechanism is motor, shaft end
Connector connects driving motor, input power by shaft coupling.
3. a kind of copper wire straightening device according to claim 1, it is characterised in that: be provided with hole on the belt pulley, pass through
Belt pulley is fixed on lead screw by holding screw.
4. a kind of copper wire straightening device according to claim 1, it is characterised in that: be equipped with tensioning on the main mounting plate
Installation and adjustment mechanism is taken turns, is movably arranged tensioning wheel in tensioning wheel installation and adjustment mechanism, the tensioning wheel is located at input terminal
It is connect between belt pulley and output end belt pulley and with belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910021900.7A CN109500301A (en) | 2019-01-10 | 2019-01-10 | A kind of copper wire straightening device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910021900.7A CN109500301A (en) | 2019-01-10 | 2019-01-10 | A kind of copper wire straightening device |
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| Publication Number | Publication Date |
|---|---|
| CN109500301A true CN109500301A (en) | 2019-03-22 |
Family
ID=65757500
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910021900.7A Pending CN109500301A (en) | 2019-01-10 | 2019-01-10 | A kind of copper wire straightening device |
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| CN (1) | CN109500301A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114050465A (en) * | 2021-11-17 | 2022-02-15 | 徐州云泰精密技术有限公司 | Automatic straight carbon brush pigtail device of smoothing out with fingers |
| CN114131559A (en) * | 2021-12-20 | 2022-03-04 | 苏州赛腾菱欧智能科技有限公司 | Carbon brush rotating press-in device |
| CN114536386A (en) * | 2022-02-18 | 2022-05-27 | 苏州钧舵机器人有限公司 | Synchronous linear rotation motion electric clamping jaw and control method |
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| CN207872962U (en) * | 2018-02-28 | 2018-09-18 | 宜昌市恒昌标准件有限责任公司 | A kind of gap spring spring coiling machine |
| CN208004695U (en) * | 2018-03-19 | 2018-10-26 | 深圳市联成兴自动化设备有限公司 | It is a kind of that the yarn woven to scatter is turned round to the automatic machine mechanism being polymerized to together |
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| CN108987099A (en) * | 2018-07-23 | 2018-12-11 | 德宙佑电股份有限公司 | The twisted wire method of inductance |
| CN108889883A (en) * | 2018-07-27 | 2018-11-27 | 巨力自动化设备（浙江）有限公司 | Copper wire traction device |
| CN209255705U (en) * | 2019-01-10 | 2019-08-16 | 湖南奥密普特智能科技有限公司 | A kind of copper wire straightening device |
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