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CN109489513B - Large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device and construction method thereof - Google Patents

Large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device and construction method thereof Download PDF

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Publication number
CN109489513B
CN109489513B CN201811451386.2A CN201811451386A CN109489513B CN 109489513 B CN109489513 B CN 109489513B CN 201811451386 A CN201811451386 A CN 201811451386A CN 109489513 B CN109489513 B CN 109489513B
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sleeve
directional
blocking head
static
head
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CN109489513A (en
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卢卫永
何昌春
刘鹏珍
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Luliang University
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Luliang University
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D3/00Particular applications of blasting techniques
    • F42D3/04Particular applications of blasting techniques for rock blasting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F42AMMUNITION; BLASTING
    • F42DBLASTING
    • F42D1/00Blasting methods or apparatus, e.g. loading or tamping

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Earth Drilling (AREA)

Abstract

The large-aperture static breaking agent directional breaking and anti-spraying hole integrated device comprises a sleeve, a lower blocking head, an upper blocking head and a water injection pipe, wherein the lower blocking head is fixedly arranged at the lower part in the sleeve, two directional breaking cracks are formed in the wall of the sleeve from top to bottom along the axial direction, the two directional breaking cracks are symmetrically arranged about the central line of the sleeve, the upper blocking head is coaxially assembled in an upper port of the sleeve, a static breaking agent filling cavity is formed in the sleeve between the upper blocking head and the lower blocking head, an upper and lower through guide hole is formed in the upper blocking head along the central line direction, the water injection pipe is inserted in the guide hole, and the lower end of the water injection pipe extends into the static breaking agent filling cavity. The invention has simple structure, convenient manufacture and installation, repeated use and low construction cost, can realize the functions of high-efficiency rock breaking, directional fracturing rock breaking, orifice control and the like of the static breaking agent, and effectively removes the restriction of aperture and construction environment temperature on the rock breaking effect of the static breaking agent.

Description

Large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device and construction method thereof
Technical Field
The invention belongs to the technical field of civil engineering construction, and particularly relates to a large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device and a construction method thereof.
Background
Static breaker is called static breaker for short, which belongs to chemical physical rock breaking method. The crushing method is to drill holes on a crushed body (rock or concrete) and fill the holes with static crushing agent slurry; as the hydration reaction proceeds, expansion and hardening simultaneously occur, and an expansion pressure is generated, thereby realizing cracking and breaking of the crushed body. The static crushing method has the advantages of no vibration, no noise, no flying stone, no dust and no pollution, and is suitable for the recovery of noble stone materials such as towns, plant reconstruction and expansion, building demolition, granite, marble and the like and the crushing construction of other special occasions.
Research shows that the higher the water temperature is, the larger the diameter of the drilled hole is, the larger the expansion pressure generated by the crushing agent is, the crushing time is greatly reduced, the crushing efficiency is high, and the defect of the spray hole is brought. The jet hole is a phenomenon in which the breaker slurry filled in the drill hole is suddenly ejected from the orifice at the initial stage of hydration. This is due to the fact that the static breaker gives off a lot of heat at the early stage of hydration, which results in an increase in slurry temperature. When the temperature rises to the boiling point of water, redundant mixing water which is not hydrated in the slurry is gasified rapidly to generate a large amount of steam which is not lost and accumulated in the slurry to generate pressure; the slurry is ejected under pressure. The surface area of the large-aperture (aperture exceeds 50 and m) drilled holes is relatively small in volume of the slurry filled with the breaker, heat generated by hydration reaction is easy to accumulate in the slurry, the heat in turn promotes hydration reaction, the temperature is rapidly increased, and redundant and unhydrated water in the slurry is rapidly gasified and boiled, so that a blowout phenomenon occurs.
In order to get rid of the restriction of the jet orifice phenomenon on the crushing effect of the large-diameter static breaker, and simultaneously enable the direction of crack propagation to realize artificial control, a directional fracturing rock breaking device which is suitable for large-aperture construction, improves the water injection temperature and can inhibit jet orifices is required to be developed.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides the large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device which is scientific in principle, novel in design, convenient to operate, high in directional blasting efficiency and good in effect and a construction method thereof.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a directional broken rock of large aperture static breaking agent and prevent orifice integrated device, including the sleeve, lower shutoff head, go up shutoff head and water injection pipe, the sleeve sets up along vertical direction, lower shutoff head and last shutoff head are cylinder structure, lower part in the sleeve is fixed to be set up to lower shutoff head, two directional broken seams have been seted up along axial direction to telescopic section of thick bamboo wall top-down, two directional broken seams set up about telescopic central line symmetry, the lower extreme of directional broken seam flushes with lower shutoff head upside, go up shutoff head coaxial line assembly in telescopic upper port, the inside static breaker that forms of sleeve fills the chamber between last shutoff head and lower shutoff head, go up shutoff head and seted up upper and lower penetrating guide hole along central line direction, the water injection pipe is inserted and is established in the guide hole, the water injection pipe lower extreme stretches into static breaker and fills the intracavity, the part of water injection pipe lower extreme in static breaker fills the intracavity is the flower pipe structure.
The upper plugging head is assembled into the sleeve from top to bottom through an upper port of the sleeve, the two limiting columns correspondingly move downwards along the directional fracture, the upper plugging head is rotated when the limiting columns move downwards to the limiting groove, and the two limiting columns are correspondingly clamped into the limiting grooves to axially position the upper plugging head.
And a limiting ring is arranged above the upper plugging head on the water injection pipe, and the diameter of the limiting ring is larger than that of the guide hole.
The outer circle of the upper part of the sleeve is provided with a section of external thread structure, and the outer diameter of the external thread structure is 1-10mm larger than the diameter of the outer circle of the sleeve.
The outer circle of the upper plugging head is provided with an outer sealing ring matched with the inner wall of the sleeve, and the outer circle of the water injection pipe is provided with an inner sealing ring matched with the hole wall of the guide hole.
The construction method of the large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device comprises the following steps,
(1) Drilling a drilling hole with a certain depth and a diameter larger than 50 mm on a rock, a building or a structure to be blasted according to construction requirements, wherein the drilling hole depth is 1-2m;
(2) The external diameter of the sleeve is equal to the internal diameter of the drilling hole, the sleeve and a lower plugging head fixedly arranged at the lower part in the sleeve are placed in the drilling hole, when an external thread structure at the upper part of the sleeve is about to enter the drilling hole, a special driving tool is used for extending into the directional fracture, the sleeve is driven to rotate, the external thread structure is slowly screwed into the drilling hole, and the external thread structure is in threaded connection with the wall of the drilling hole, so that the axial position of the sleeve is limited; stopping rotating the sleeve until the bottom end of the sleeve contacts with the bottom of the drilling hole and the two directional cracking joints face to the preset rock cracking directions respectively, and taking out the special driving tool;
(3) Mixing the static breaker and water according to the weight ratio of 0.25-0.35, stirring into slurry, pouring the static breaker slurry into a sleeve, and tamping the static breaker slurry by using a wood stick;
(4) Then the upper plugging head is assembled into the sleeve from the upper port of the sleeve from top to bottom, the two limiting columns correspondingly move downwards along the directional fracture, and when the limiting columns move downwards to correspond to the positions of the limiting grooves, the upper plugging head is rotated to enable the two limiting columns on the circumferential surface of the upper plugging head to correspondingly rotate into the two limiting grooves;
(5) Inserting a water injection pipe into the upper blocking head from the upper end of the guide hole, and enabling a flower pipe structure at the lower end of the water injection pipe to extend downwards into the static breaker slurry;
(6) Along with the expansion of the static breaker slurry, the static breaker slurry upwards presses the upper blocking head, the upper blocking head moves upwards, and after two limit posts on the circumferential surface of the upper blocking head are in pressing contact with the upper ends of the limit grooves, the upper blocking head stops moving upwards, and the upper blocking head plays a role in hole sealing;
(7) Injecting warm water at 50-60 ℃ into the static breaker slurry in the static breaker filling cavity through the water injection pipe, and enabling the static breaker slurry to react with the water to expand so as to accelerate the drill hole to expand and crack outwards along the two directional cracking directions;
(8) After static blasting is performed on the rock, the building or the structure, the large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device is taken out, cleaned and used for blasting of the next drilling hole.
The special driving tool comprises a cross rod with a square cross section, the side length of the square cross rod is slightly smaller than the width of the directional fracture, the length of the cross rod is larger than the outer diameter of the sleeve, and handles are arranged at two ends of the cross rod.
The process of using the special driving tool to drive the sleeve to rotate is as follows: the transverse rod is horizontally inserted into the two directional cracks, the transverse rod is positioned above the external thread structure, the handles are respectively held by two hands of an operator, and the sleeve can be driven to rotate by rotating the handles.
By adopting the technical scheme, the invention has the following technical effects:
1) The invention effectively solves the problem of spray holes in large-aperture static blasting, so that the static blasting technology is not limited by a plurality of construction environments such as direct sunlight, too high temperature and the like, the space-time range of use is wider, and no extra measures or economic investment are needed to prevent and treat the problem of spray holes;
2) The single-hole crushing agent is large in crushing dosage, warm water can be manually injected, the crushing energy is high, the expansion pressure on the hole wall is large, the reaction time is accelerated, the crushing waiting time is effectively reduced, and the static blasting construction efficiency is improved;
3) The directional cracking is arranged, so that the crack extension direction of the crushed rock mass can be manually controlled, and the directional cracking function of the static breaker is realized;
4) Sealing tightly: the sleeve is in threaded connection with the hole wall of the drill hole through the external thread structure, so that the sleeve not only plays a role in positioning the sleeve, but also has a sealing function; the outer circle of the water injection pipe is in sealing connection with the hole wall of the guide hole through an inner sealing ring.
In conclusion, the invention has the advantages of simple structure, convenient manufacture and installation, repeated use and low construction cost, can realize the functions of high-efficiency rock breaking, directional fracturing rock breaking, orifice control and the like of the static breaking agent, and effectively removes the restriction of aperture and construction environment temperature on the rock breaking effect of the static breaking agent.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a left side cross-sectional view of the sleeve of FIG. 1;
FIG. 3 is a left side cross-sectional view of the upper stopper of FIG. 1;
fig. 4 is a schematic diagram of the structure of the dedicated driving tool.
Detailed Description
As shown in fig. 1-4, the large-aperture static breaking agent directional rock breaking and spray hole preventing integrated device comprises a sleeve 1, a lower blocking head 2, an upper blocking head 3 and a water injection pipe 4, wherein the sleeve 1 is arranged in the vertical direction, the lower blocking head 2 and the upper blocking head 3 are both of cylindrical structures, the lower blocking head 2 is fixedly arranged at the lower part in the sleeve 1, two directional breaking cracks 5 are formed in the wall of the sleeve 1 from top to bottom in the axial direction, the two directional breaking cracks 5 are symmetrically arranged about the central line of the sleeve 1, the lower end of the directional breaking crack 5 is flush with the upper side surface of the lower blocking head 2, the upper blocking head 3 is coaxially assembled in the upper port of the sleeve 1, a static breaking agent filling cavity 6 is formed inside the sleeve 1 between the upper blocking head 3 and the lower blocking head 2, the upper blocking head 3 is provided with a guide hole which is vertically transparent in the central line direction, the water injection pipe 4 is inserted in the guide hole, the lower end of the water injection pipe 4 stretches into the static breaking agent filling cavity 6, and the part of the lower end of the water injection pipe 4 in the static breaking agent filling cavity 6 is of a flower pipe structure 7.
The outer circle of the upper plugging head 3 is provided with two limiting columns 8 in a central symmetry manner, the diameter of each limiting column 8 is smaller than the width of the directional fracture crack 5, two limiting grooves 9 are formed in the central symmetry manner on the upper portion of the cylinder wall of the sleeve 1, each limiting groove 9 is communicated with the directional fracture crack 5, the upper plugging head 3 is assembled into the sleeve 1 from top to bottom through the upper port of the sleeve 1, the two limiting columns 8 correspondingly move downwards along the directional fracture crack 5, when the limiting columns 8 move downwards to the positions of the limiting grooves 9, the upper plugging head 3 is rotated, and the two limiting columns 8 are correspondingly clamped into the limiting grooves 9 to axially position the upper plugging head 3.
A limiting ring 10 is arranged above the upper blocking head 3 on the water injection pipe 4, the diameter of the limiting ring 10 is larger than that of the guide hole, and the limiting ring 10 plays a role in limiting downward movement of the water injection pipe 4.
The outer circle of the upper part of the sleeve 1 is provided with a section of external thread structure 11, and the outer diameter of the external thread structure 11 is 1-10mm larger than the diameter of the outer circle of the sleeve 1.
The outer circle of the upper plugging head 3 is provided with an outer sealing ring 12 matched with the inner wall of the sleeve 1, and the outer circle of the water injection pipe 4 is provided with an inner sealing ring 13 matched with the hole wall of the guide hole.
The construction method of the large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device comprises the following steps:
(1) Drilling a drilling hole with a certain depth and a diameter larger than 50 mm on a rock, a building or a structure to be blasted according to construction requirements, wherein the drilling hole depth is 1-2m;
(2) The outer diameter of the sleeve 1 is equal to the inner diameter of a drilling hole, the sleeve 1 and a lower plug 2 fixedly arranged at the lower part in the sleeve 1 are placed in the drilling hole, when an external thread structure 11 at the upper part of the sleeve 1 is about to enter the drilling hole, a special driving tool is used for extending into the directional fracture 5, the sleeve 1 is driven to rotate, the external thread structure 11 is slowly screwed into the drilling hole, and the external thread structure 11 is in threaded connection with the wall of the drilling hole, so that the axial position of the sleeve 1 is limited; stopping rotating the sleeve 1 until the bottom end of the sleeve 1 contacts with the bottom of the drill hole and the two directional cracks 5 face the preset rock breaking directions respectively, and taking out the special driving tool;
(3) Mixing the static breaker and water according to the weight ratio of 0.25-0.35, stirring into slurry, pouring the static breaker slurry into the sleeve 1, and tamping the static breaker slurry by using a wood stick;
(4) Then the upper plugging head 3 is assembled into the sleeve 1 from top to bottom through the upper port of the sleeve 1, the two limiting columns 8 correspondingly move downwards along the directional fracture crack 5, and when the limiting columns 8 move downwards to correspond to the positions of the limiting grooves 9, the upper plugging head 3 is rotated, so that the two limiting columns 8 on the circumferential surface of the upper plugging head 3 correspondingly rotate into the two limiting grooves 9;
(5) The water injection pipe 4 is inserted into the upper plugging head 3 from the upper end of the guide hole, and the flower pipe structure 7 at the lower end of the water injection pipe 4 extends downwards into the static breaker slurry;
(6) Along with the expansion of the static breaker slurry, the static breaker slurry upwards presses the upper blocking head 3, the upper blocking head 3 moves upwards, and after two limit posts 8 on the circumferential surface of the upper blocking head 3 are in pressing contact with the upper ends of the limit grooves 9, the upper blocking head 3 stops moving upwards, and the upper blocking head 3 plays a role in hole sealing;
(7) Injecting warm water with the temperature of 50-60 ℃ into the static breaker slurry in the static breaker filling cavity 6 through the water injection pipe 4, and enabling the static breaker slurry to react with the water to expand so as to accelerate the drill holes to expand and crack outwards along the directions of the two directional cracks 5;
(8) After static blasting is performed on the rock, the building or the structure, the large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device is taken out, cleaned and used for blasting of the next drilling hole.
The special driving tool comprises a cross rod 14 with a square cross section, the side length of the square is slightly smaller than the width of the directional fracture 5, the length of the cross rod 14 is larger than the outer diameter of the sleeve 1, and handles 15 are arranged at two ends of the cross rod 14.
The process of driving the sleeve 1 to rotate by using the special driving tool is as follows: the cross rod 14 is horizontally inserted into the two directional cracks 5, the cross rod 14 is positioned above the external thread structure 11, the two hands of an operator respectively hold the handle 15, and the sleeve 1 can be driven to rotate by rotating the handle 15.
The present embodiment is not limited in any way by the shape, material, structure, etc. of the present invention, and any simple modification, equivalent variation and modification made to the above embodiments according to the technical substance of the present invention are all included in the scope of protection of the technical solution of the present invention.

Claims (6)

1. Large aperture static breaking agent directional rock breaking and anti-spraying hole integrated device is characterized in that: the device comprises a sleeve, a lower blocking head, an upper blocking head and a water injection pipe, wherein the sleeve is arranged in the vertical direction, the lower blocking head and the upper blocking head are of cylindrical structures, the lower blocking head is fixedly arranged at the lower part in the sleeve, two directional cracks are formed in the wall of the sleeve from top to bottom in the axial direction, the two directional cracks are symmetrically arranged about the central line of the sleeve, the lower end of each directional crack is flush with the upper side surface of the lower blocking head, the upper blocking head is coaxially assembled in an upper port of the sleeve, a static breaker filling cavity is formed between the upper blocking head and the lower blocking head in the sleeve, an upper and lower through guide hole is formed in the upper blocking head along the central line direction, the water injection pipe is inserted in the guide hole, the lower end of the water injection pipe extends into the static breaker filling cavity, and the lower end of the water injection pipe is of a flower pipe structure in the static breaker filling cavity;
the upper plugging head is assembled into the sleeve from top to bottom through an upper port of the sleeve, the two limiting columns correspondingly move downwards along the directional fracture, the upper plugging head is rotated when the limiting columns move downwards to the limiting groove positions, and the two limiting columns correspondingly are clamped into the limiting grooves to axially position the upper plugging head;
and a limiting ring is arranged above the upper plugging head on the water injection pipe, and the diameter of the limiting ring is larger than that of the guide hole.
2. The large-aperture static breaker directional rock breaking and anti-spraying hole integrated device according to claim 1, wherein the device is characterized in that: the outer circle of the upper part of the sleeve is provided with a section of external thread structure, and the outer diameter of the external thread structure is 1-10mm larger than the diameter of the outer circle of the sleeve.
3. The large-aperture static breaker directional rock breaking and anti-spraying hole integrated device according to claim 2, wherein the device is characterized in that: the outer circle of the upper plugging head is provided with an outer sealing ring matched with the inner wall of the sleeve, and the outer circle of the water injection pipe is provided with an inner sealing ring matched with the hole wall of the guide hole.
4. The construction method of the large-aperture static breaker directional rock breaking and anti-spraying hole integrated device according to claim 3, which is characterized in that: comprises the steps of,
(1) Drilling a drilling hole with a certain depth and a diameter larger than 50 mm on a rock, a building or a structure to be blasted according to construction requirements, wherein the drilling hole depth is 1-2m;
(2) The external diameter of the sleeve is equal to the internal diameter of the drilling hole, the sleeve and a lower plugging head fixedly arranged at the lower part in the sleeve are placed in the drilling hole, when an external thread structure at the upper part of the sleeve is about to enter the drilling hole, a special driving tool is used for extending into the directional fracture, the sleeve is driven to rotate, the external thread structure is slowly screwed into the drilling hole, and the external thread structure is in threaded connection with the wall of the drilling hole, so that the axial position of the sleeve is limited; stopping rotating the sleeve until the bottom end of the sleeve contacts with the bottom of the drilling hole and the two directional cracking joints face to the preset rock cracking directions respectively, and taking out the special driving tool;
(3) Mixing the static breaker and water according to the weight ratio of 0.25-0.35, stirring into slurry, pouring the static breaker slurry into a sleeve, and tamping the static breaker slurry by using a wood stick;
(4) Then the upper plugging head is assembled into the sleeve from the upper port of the sleeve from top to bottom, the two limiting columns correspondingly move downwards along the directional fracture, and when the limiting columns move downwards to correspond to the positions of the limiting grooves, the upper plugging head is rotated to enable the two limiting columns on the circumferential surface of the upper plugging head to correspondingly rotate into the two limiting grooves;
(5) Inserting a water injection pipe into the upper blocking head from the upper end of the guide hole, and enabling a flower pipe structure at the lower end of the water injection pipe to extend downwards into the static breaker slurry;
(6) Along with the expansion of the static breaker slurry, the static breaker slurry upwards presses the upper blocking head, the upper blocking head moves upwards, and after two limit posts on the circumferential surface of the upper blocking head are in pressing contact with the upper ends of the limit grooves, the upper blocking head stops moving upwards, and the upper blocking head plays a role in hole sealing;
(7) Then injecting warm water with the temperature of 50-60 ℃ into the static breaker slurry in the static breaker filling cavity through the water injection pipe, and enabling the static breaker slurry to react with the water to expand so as to accelerate the drill hole to expand and crack outwards along the two directional cracking directions;
(8) After static blasting is performed on the rock, the building or the structure, the large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device is taken out, cleaned and used for blasting of the next drilling hole.
5. The construction method of the large-aperture static breaker directional rock breaking and anti-spraying hole integrated device according to claim 4, which is characterized in that: the special driving tool comprises a cross rod with a square cross section, the side length of the square cross rod is slightly smaller than the width of the directional fracture, the length of the cross rod is larger than the outer diameter of the sleeve, and handles are arranged at two ends of the cross rod.
6. The construction method of the large-aperture static breaker directional rock breaking and anti-spraying hole integrated device according to claim 5, which is characterized in that: the process of using the special driving tool to drive the sleeve to rotate is as follows: the transverse rod is horizontally inserted into the two directional cracks, the transverse rod is positioned above the external thread structure, the handles are respectively held by two hands of an operator, and the sleeve can be driven to rotate by rotating the handles.
CN201811451386.2A 2018-11-30 2018-11-30 Large-aperture static breaking agent directional rock breaking and anti-spraying hole integrated device and construction method thereof Active CN109489513B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110068256B (en) * 2019-06-04 2023-06-20 吕梁学院 Mechanical expansion type hole sealing and grouting integrated large-aperture static rock breaking device and use method
CN110130674B (en) * 2019-06-28 2021-07-02 绍兴文理学院 Super-large pre-buried crushing hole device for static crushing and using method thereof
CN110779408A (en) * 2019-10-29 2020-02-11 辽宁工程技术大学 Synthesize cooling and directional static blasting device

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JP2014001912A (en) * 2012-06-20 2014-01-09 Kumagai Gumi Co Ltd Concrete fracture method
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CN104807382A (en) * 2015-03-27 2015-07-29 湖南牧雨智能科技有限公司 Efficient, safe and environment-friendly post-water-injection type static blasting method and water injection device using same
CN105674817A (en) * 2016-02-01 2016-06-15 安徽理工大学 Method used for controlling rock or concrete crushing modes
CN209355795U (en) * 2018-11-30 2019-09-06 吕梁学院 The quiet broken agent orientation broken rock in large aperture and anti-spray orifice integrated apparatus

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CN103591858A (en) * 2012-08-13 2014-02-19 徐全军 Large-aperture static blasting method and hole plugging device thereof
CN104807382A (en) * 2015-03-27 2015-07-29 湖南牧雨智能科技有限公司 Efficient, safe and environment-friendly post-water-injection type static blasting method and water injection device using same
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CN209355795U (en) * 2018-11-30 2019-09-06 吕梁学院 The quiet broken agent orientation broken rock in large aperture and anti-spray orifice integrated apparatus

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