CN109422891B - Preparation method of photochromic lens capable of blocking ultraviolet rays, product and application thereof - Google Patents
Preparation method of photochromic lens capable of blocking ultraviolet rays, product and application thereof Download PDFInfo
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Abstract
The invention relates to a preparation method of a photochromic lens capable of blocking ultraviolet rays, a product and application thereof, wherein the method comprises the step of preparing a photochromic lens with a general formula MaObXcWherein M, O and X and a, b and c are as defined herein, and preparing a photochromic lens by mixing the photochromic nanomaterial with an optical resin material for preparing a lens and then molding the mixture, or preparing a photochromic lens by coating the surface of the molded lens with the photochromic nanomaterial and then forming a protective layer. The photochromic lens prepared by the invention can block more than 80% of ultraviolet rays, and can be changed into transparent dark color particularly under the irradiation of strong light, so that the transmittance is reduced; the colorless and transparent state can be recovered when no strong light irradiates. The method has the characteristics of simple process flow, low cost, high yield, suitability for industrial production and the like, and has better practical prospect.
Description
Technical Field
The invention relates to the field of intelligent color-changing materials and articles, in particular to a preparation method of a photochromic lens capable of blocking ultraviolet rays, the photochromic lens and application thereof.
Background
Photochromic refers to that some compound materials are subjected to a certain chemical reaction under the irradiation of light with a certain wavelength and intensity, so that the structure of the compound is changed, the color of the compound is changed, and the color is recovered or is changed newly after the irradiation of the light with another wavelength and intensity is removed. Since the last 50 s, Hirshberg et al reported the possibility of applying photochromic materials to optical recording and storage, the properties and applications of various novel photochromic materials have been systematically studied and widely applied in the fields of building window glass, photochromic spectacle lenses, vehicle window glass, information storage materials, decorative materials, photosensitive materials, and the like.
The research on photochromic materials has mainly focused on two broad categories, namely organic photochromic materials and inorganic photochromic materials. However, the organic photochromic material has the problems of poor thermal stability, easy aging, weak weather resistance and the like, and practical application thereof is limited. Inorganic photochromic materials are receiving attention for their many superior characteristics over organic photochromic materials. To date, the research on inorganic photochromic materials has focused on transition element oxides (e.g., M)oO3、TiO2、Nb2O5、WO3、Ta2OsBeO, etc.), metal halides (e.g., CuCl2、CdCl2AgX, etc.), polyoxometallates, rare earth complexes, etc. Although some material systems have become relatively mature, problems such as high raw material costs and complex processing techniques exist, limiting their large-scale commercial application. Meanwhile, many existing photochromic materials can only reduce the transmittance of light, but cannot block ultraviolet rays in sunlight which have the greatest influence on human bodies.
Photochromic eyewear was the first successful commercial product developed by scientists based on photochromic materials, starting in the 60's 20 th century, two materials scientists, amistod and Stooky, in the united states first discovered reversible photochromic properties of silver halide (AgX) containing glasses; the american corning company developed color changing eyewear by incorporating silver halide and a photosensitizer into glass to make lenses.
The literature (journal of scientific and technological economy, 2016 (7): 105-; however, the traditional silver halide photochromic glasses have high cost and large processing difficulty, and cannot meet the requirement of industrial production on production cost. With the continuous emergence of resin materials, lenses based on silver halide glass gradually come out of the mainstream market, and are replaced with photochromic lenses based on resin lenses and novel photochromic materials.
In conclusion, with the continuous improvement of the life quality of people, the demand of people on the color-changing lens is continuously increased, and the application range of the color-changing lens is also continuously expanded. The existing photochromic lens has the defects of high raw material cost, complex process technology and the like which can not meet the requirement of industrial production economy, and the development of the photochromic lens on commercial application is hindered. Therefore, there is an urgent need to develop a photochromic lens that has a simple process technology, low cost of raw materials, strong weatherability, and can block ultraviolet rays and can be commercially applied on a large scale.
Disclosure of Invention
In order to solve the above problems, the present invention provides the following technical solutions:
in one aspect, the present invention provides a method for preparing a photochromic lens capable of blocking ultraviolet rays, comprising the steps of:
(1) general formula MaObXcThe preparation of the photochromic nanometer material capable of blocking ultraviolet rays comprises the following steps:
heating a mixture of a cation source compound containing M, a polyol, a surfactant, and a first solvent under agitation to obtain a hot first solution;
mixing an anion source compound containing X with a second solvent to obtain a second solution;
injecting the second solution into the hot first solution to react to obtain a reaction mixture; and
cooling, separating, washing and/or drying the reaction mixture to obtain the photochromic nanometer material,
wherein M represents one or more selected from tin, indium, antimony and bismuth, or a combination thereof with one or more selected from titanium, barium, nickel, vanadium, zinc and copper; o represents an oxygen atom; x represents a group selected from the group consisting ofaObXcIn (M)aOb) One or more of tungstate radical unit, molybdate radical unit, vanadate radical unit, fluorine, chlorine, bromine and iodine capable of forming compound, or combination thereof with one or more selected from sulfur, carbon, phosphorus and boron, and in the general formula MaObXcWherein the molar ratio of the components a, b and c is (1-50) to 1;
(2) preparation of photochromic lens capable of blocking ultraviolet rays:
dispersing the photochromic nano material obtained in the step (1) in a third solvent to obtain a uniform colloidal solution, then coating the colloidal solution on one or two surfaces of the formed lens, drying to form a photochromic thin film layer, and finally coating a protective layer material on the photochromic thin film layer to form a protective layer, thereby obtaining the photochromic lens, or
Uniformly mixing the photochromic nano material obtained in the step (1) with an optical resin material for preparing a lens in the presence or absence of a third solvent to obtain a blend; then molding the blend to obtain a photochromic lens blank; and finally, cutting, grinding and polishing the obtained photochromic lens blank to obtain the photochromic lens.
In a preferred embodiment, in said formula MaObXcWherein the molar ratio of the components a, b and c is (1-20) to (1-30) to 1.
In a preferred embodiment, the polyol is selected from one or more of oleyl alcohol, glycerol, pentaerythritol, xylitol, mannitol and sorbitol;
the surfactant is selected from one or more of sodium dodecyl benzene sulfonate, hexadecyl trimethyl ammonium bromide, ethylene diamine tetraacetic acid, polyvinylpyrrolidone, lauroyl glutamic acid, sodium octadecyl sulfate and fatty alcohol-polyoxyethylene ether sodium sulfate;
the first solvent and the second solvent are independently selected from C1-6One or more of alkanol, deionized water, oleylamine, cyclohexane and oleic acid.
In a preferred embodiment, the third solvent is selected from one or more of water, ethanol, ethyl acetate, ethylene glycol, cyclohexane, toluene and acetonitrile.
In a preferred embodiment, the protective layer material is selected from one or more of silica, colombia resin, polyvinyl chloride, unsaturated polyester, acrylic resin, polycarbonate, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene, polyethylene terephthalate, and polydimethylsiloxane.
In a preferred embodiment, the method for applying the colloidal solution and/or the protective layer material is selected from one or more of screen printing, spray coating, spin coating, dip coating, draw coating, roll brushing, calendering, and casting.
In a preferred embodiment, the optical resin material is selected from one or more of colombia resin, polyurethane, unsaturated polyester, acrylic resin, polycarbonate, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene, polyethylene terephthalate, and polydimethylsiloxane.
In a preferred embodiment, the method for molding the blend is selected from one or more of a calendering molding method, a press molding method, an extrusion molding method, an injection molding method, a casting molding method and a blow molding method; preferably, the thickness of the lens blank is 5 μm to 20 mm; preferably, the cut edge shape of the lens blank is one or more selected from the group consisting of a straight line shape, a broken line shape, a wave shape and an arc shape; preferably, the lens blank is ground and polished to a lens surface finish of 80/50 standard quality or 60/40 or 20/10 precision quality.
In another aspect, the present invention provides an ultraviolet blocking photochromic lens, which is capable of blocking 80% or more of ultraviolet rays, and which becomes transparent dark color to reduce transmittance when irradiated with intense light, and returns to a colorless transparent state when not irradiated with intense light, prepared by the above method.
In another aspect, the present invention provides the use of the above photochromic lens for blocking ultraviolet rays, which is suitable for manufacturing photochromic glasses for blocking ultraviolet rays, photochromic helmet sun-shading lenses for blocking ultraviolet rays, telescope filters for blocking ultraviolet rays, astronomical telescope filters for blocking ultraviolet rays, photochromic mobile phone screen protective films for blocking ultraviolet rays, and photochromic computer screen protective films for blocking ultraviolet rays.
The photochromic lens prepared by the invention can block more than 80% of ultraviolet rays, and can be changed into transparent dark color particularly under the irradiation of strong light, so that the transmittance is reduced; the colorless and transparent state can be recovered when no strong light irradiates. The method has the characteristics of simple process flow, low cost, high yield, suitability for industrial production and the like, and has better practical prospect.
Drawings
FIG. 1 is a schematic structural view of a surface film layer type UV blocking photochromic lens prepared according to one embodiment of the present invention;
FIG. 2 is a graph of light transmittance for various light conditions for a UV blocking photochromic lens made according to one embodiment of the present invention;
figure 3 is a schematic representation of the structure of a uv blocking incorporated photochromic lens made according to another embodiment of the present invention.
Detailed Description
The invention relates to the use of compounds of the general formula MaObXcThe ultraviolet blocking photochromic nanomaterial of (a) to prepare a ultraviolet blocking photochromic lens, wherein M represents one or more selected from tin, indium, antimony and bismuth, or a combination thereof with one or more selected from titanium, barium, nickel, vanadium, zinc and copper; o represents an oxygen atom; x represents a group selected from the group consisting ofaObXcIn (M)aOb) One or more of tungstate radical unit, molybdate radical unit, vanadate radical unit, fluorine, chlorine, bromine and iodine capable of forming compound, or combination thereof with one or more selected from sulfur, carbon, phosphorus and boron, and the photochromic material is of the general formula MaObXcIn the formula, the molar ratio of the components a, b and c is (1-50) to 1, preferably (1-20) to (1-30) to 1.
In the process of the invention, first, a compound of the formula M is preparedaObXcThe photochromic nanomaterial capable of blocking ultraviolet rays comprises the following steps:
heating a mixture of a cation source compound containing M, a polyol, a surfactant, and a first solvent under agitation to obtain a hot first solution;
mixing an anion source compound containing X with a second solvent to obtain a second solution;
injecting the second solution into the hot first solution to react to obtain a reaction mixture;
and cooling, separating, washing and/or drying the reaction mixture to obtain the photochromic nanometer material capable of blocking ultraviolet rays.
As used herein, the expression "M represents one or more selected from tin, indium, antimony and bismuth, or a combination thereof with one or more selected from titanium, barium, nickel, vanadium, zinc and copper" means that M may be only one or more of tin, indium, antimony and bismuth, while M may also be one or more of tin, indium, antimony and bismuth in combination with a source of cations selected from one or more of titanium, barium, nickel, vanadium, zinc and copper. Where M is the cation source combination, the molar coefficient a is the sum of the moles of all atoms in the cation source combination.
As used herein, the expression "X" denotes a radical selected from the group consisting of the said formulae MaObXcIn (M)aOb) One or more of tungstate, molybdate, vanadate, fluorine, chlorine, bromine, and iodine, or a combination thereof with one or more selected from sulfur, carbon, phosphorus, and boron, the elements capable of forming a compound "means that X may be only one or more of tungstate, molybdate, vanadate, fluorine, chlorine, bromine, and iodine, while X may also be one or more of tungstate, molybdate, vanadate, fluorine, chlorine, bromine, and iodine, anda combination of anion sources selected from one or more of sulfur, carbon, phosphorus and boron. Here, the Applicant notes that, in the case where X is a tungstate moiety, a molybdate moiety or a vanadate moiety, these moieties are independent units or radicals and that the metal atom and the O atom contained in these moieties are ascribed to X in the formula and are not ascribed to the formula M, respectivelyaObXcM and O in (1). In the case where X is the anion source combination, the molar coefficient c is the sum of the moles of all moieties in the anion source combination.
The cation source compound containing M is preferably a stannate, bismuthate, antimonate or indate, more preferably a 3-, 4-or 5-valent compound of the above metal, and still more preferably a soluble 3-, 4-or 5-valent compound of the above metal, and specifically, may be, for example, a tin/bismuth/antimony/indium chloride, a tin/bismuth/antimony/indium acetate, a tin/bismuth/antimony/indium nitrate, a tin/bismuth/antimony/indium citrate, or the like.
The polyol is not particularly limited in the present invention, and is preferably one or more of pentaerythritol, neopentyl glycol, cinnamyl alcohol, trimethylolethane, glycerol, xylitol, oleyl alcohol, mannitol, and sorbitol, more preferably one or more of oleyl alcohol, glycerol, pentaerythritol, xylitol, mannitol, and sorbitol, and most preferably one or more of oleyl alcohol, glycerol, xylitol, and mannitol.
The surfactant of the present invention is not particularly limited, and is preferably lignosulfonate, sodium dodecylbenzenesulfonate, cetyltrimethylammonium bromide, dialkylbenzenesulfonate, alkylsulfonate, disodium ethylenediaminetetraacetate, polyvinylpyrrolidone, lauroyl glutamic acid, sodium stearyl sulfate and sodium fatty alcohol-polyoxyethylene ether sulfate, more preferably one or more of sodium dodecylbenzenesulfonate, cetyltrimethylammonium bromide, disodium ethylenediaminetetraacetate, polyvinylpyrrolidone, lauroyl glutamic acid, sodium stearyl sulfate and sodium fatty alcohol-polyoxyethylene ether sulfate, and most preferably one or more of cetyltrimethylammonium bromide, disodium ethylenediaminetetraacetate, polyvinylpyrrolidone and sodium dodecylbenzenesulfonate.
The amount of the surfactant added is not particularly limited, and the mass ratio of the surfactant to the M cation source compound is preferably (1-2000) to 20, more preferably (1-1000) to 20, more preferably (1-500) to 20, and most preferably (1-150) to 20.
The first and second organic solvents may be independently selected from one or more of alcohols, n-pentane, deionized water, acetone, oleylamine, octadecene, cyclohexane and oleic acid, more preferably from one or more of alcohols, deionized water, oleylamine, oleic acid, cyclohexane and octadecene, and most preferably from one or more of alcohols, deionized water, oleylamine, oleic acid and octadecene.
The mass ratio of the first solvent to the M cation source compound is preferably (1-2000) to 10, more preferably (1-1800) to 10, and most preferably (1-1200) to 10;
the anion source compound preferably comprises sodium, potassium and ammonium tungstates, molybdates or potassium vanadates; chlorinated trisodium phosphate; vanadium chloride; halides of sodium, potassium, manganese, barium, copper, magnesium and ammonium, such as one or more of potassium fluoride, potassium chloride, and the like, more preferably one or more of potassium tungstate, potassium molybdate, potassium vanadate, sodium tungstate, sodium molybdate, sodium vanadate, ammonium tungstate, ammonium molybdate, ammonium vanadate, trisodium chloride, vanadium chloride, potassium fluoride, potassium chloride, potassium bromide, potassium iodide, sodium fluoride, sodium chloride, sodium bromide, sodium iodide, ammonium fluoride, ammonium chloride, ammonium bromide, and ammonium iodide, and most preferably one or more of potassium tungstate, potassium molybdate, potassium vanadate, sodium tungstate, sodium molybdate, ammonium vanadate, trisodium chloride, vanadium chloride, potassium bromide, potassium iodide, sodium chloride, sodium bromide, sodium iodide, ammonium chloride, ammonium bromide, and ammonium iodide.
The mass ratio of the second solvent to the anion source compound is preferably (1-1500) to 10, more preferably (1-1300) to 10, and most preferably (1-1000) to 10.
In order to ensure the reaction, the heating temperature of the first solution is preferably 30-500 ℃, more preferably 30-300 ℃, and most preferably 80-200 ℃.
The time for injecting the second solution into the hot first solution is preferably 1s to 12 hours, more preferably 1s to 6 hours, and most preferably 1s to 2 hours. The cooling time is preferably 1-180 min, more preferably 1-60 min, and most preferably 1-30 min.
The cooling temperature is preferably-50 ℃, more preferably-20 ℃, and most preferably-10 ℃.
The drying temperature is not particularly limited, but is preferably-50 to 150 ℃, more preferably-50 to 120 ℃, and most preferably-50 to 60 ℃.
The drying time is not particularly limited, and is preferably 1 to 72 hours, more preferably 1 to 60 hours, and most preferably 8 to 24 hours.
Secondly, the photochromic nano material capable of blocking ultraviolet rays is used for preparing the photochromic lens capable of blocking ultraviolet rays, and the photochromic lens comprises:
dispersing the photochromic nano material obtained in the previous step in a third solvent to obtain a uniform colloidal solution, then coating the colloidal solution on one or two surfaces of the formed lens, drying to form a photochromic film layer, and finally coating a protective layer material on the photochromic film layer to form a protective layer, thereby obtaining the photochromic lens (also called as a surface film layer type preparation method), or uniformly mixing the photochromic nano material obtained in the previous step and an optical resin material for preparing the lens in the presence or absence of the third solvent to obtain a blend; then molding the blend to obtain a photochromic lens blank; and finally, cutting, grinding and polishing the obtained photochromic lens blank to obtain the photochromic lens (also called as an 'incorporation type' preparation method).
The third solvent is preferably one or more of water, ethanol, ethyl acetate, ethylene glycol, cyclohexane, toluene and acetonitrile, more preferably one or more of deionized water, absolute ethanol, ethyl acetate, ethylene glycol and toluene, and most preferably one or more of deionized water, absolute ethanol, ethyl acetate and toluene.
The protective layer material is preferably one or more selected from the group consisting of silica, colombia resin, polyvinyl chloride, unsaturated polyester, acrylic resin, polycarbonate, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene, polyethylene terephthalate, and polydimethylsiloxane.
The method for applying the colloidal solution and/or the protective layer material is preferably one or more of screen printing, spray coating, spin coating, dip coating, draw coating, roll brushing, calendering, and casting, more preferably one or more of screen printing, spray coating, dip coating, draw coating, roll brushing, calendering, and casting, and most preferably one or more of screen printing, spray coating, dip coating, calendering, and casting.
The drying method and temperature in the surface film layer preparation method are not particularly limited, and the drying method and temperature can be normal-temperature air drying, heating drying or air drying, and the drying temperature is preferably 5-500 ℃, more preferably 25-300 ℃, and most preferably 25-250 ℃.
The drying time in the surface film layer preparation method is not particularly limited, and is preferably 1 to 72 hours, more preferably 1 to 36 hours, and most preferably 2 to 12 hours.
The thickness of the photochromic thin film layer formed in the surface film layer type preparation method is not particularly limited, and is preferably 1 to 500 μm, more preferably 1 to 300 μm, and still more preferably 10 to 200 μm.
The thickness of the protective layer formed in the surface film layer-type production method is not particularly limited, and is preferably 1 to 500 μm, more preferably 1 to 300 μm, and still more preferably 10 to 200 μm.
The optical resin is preferably one or more of colombia resin, polyvinyl chloride, unsaturated polyester, acrylic resin, polycarbonate, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene, polyethylene terephthalate and polydimethylsiloxane, more preferably one or more of colombia resin, polyvinyl chloride, unsaturated polyester, acrylic resin, polycarbonate, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene and polyethylene terephthalate, and most preferably one or more of colombia resin, polyvinyl chloride, unsaturated polyester, polycarbonate, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene and polyethylene terephthalate.
Depending on whether a third solvent is used, the blend may be in the form of one or more of a solid/solid blend, a solid/liquid blend, a liquid/liquid blend.
The method for molding the blend is preferably one or more of a calendering molding method, a press molding method, an extrusion molding method, an injection molding method, a casting molding method and a blow molding method, more preferably one or more of a calendering molding method, a press molding method, an extrusion molding method, a casting molding method and a blow molding method, and most preferably one or more of a calendering molding method, a press molding method, an extrusion molding method and a casting molding method.
The thickness of the lens blank after molding is not particularly limited, but is preferably 5 μm to 20mm, more preferably 5 μm to 10mm, and most preferably 5 μm to 5 mm.
The edge shape of the formed sample can be cut into one or more of a linear shape, a broken line shape, a wave shape and an arc shape;
the post-grinding and polishing lens surface finish can reach 80/50 standard quality, 60/40 precision quality or 20/10 high precision quality.
The photochromic material and the photochromic lens can block more than 80 percent of ultraviolet rays; the film can be changed into transparent dark color when being irradiated by strong light, so that the transmittance is reduced; the colorless and transparent state can be recovered when no strong light irradiates.
The photochromic lens capable of blocking ultraviolet rays can be used for manufacturing photochromic glasses capable of blocking ultraviolet rays, photochromic helmet sun-shading lenses capable of blocking ultraviolet rays, telescope filters capable of blocking ultraviolet rays, astronomical telescope filters capable of blocking ultraviolet rays, photochromic mobile phone screen protection films capable of blocking ultraviolet rays and photochromic computer screen protection films capable of blocking ultraviolet rays.
Examples
For further illustration of the present invention, the present invention is described in detail with reference to the following examples, but it should be understood that these examples are carried out on the premise of the technical solution of the present invention, and the detailed embodiments and the specific operation procedures are given only for further illustration of the features and advantages of the present invention, not for limitation of the claims of the present invention, and the scope of the present invention is not limited to the following examples. Meanwhile, various raw material reagents and equipment referred to in the specification of the present application are commercially available and can be used as they are without further description.
Example 1: BiBaO2Br nano material and preparation of surface film layer type allochroic lens
Weighing 0.5g of bismuth nitrate, adding the bismuth nitrate into a three-necked bottle with the volume of 50mL and containing 30mL of deionized water, and stirring for 5 minutes by using a magnetic stirrer; weighing 1g of mannitol, adding into the mixed solution, and heating to 100 ℃ by using an electric heating sleeve; weighing 0.6g of barium acetate, adding into the mixed solution, and continuously heating and stirring for 10 minutes; weighing 1g of disodium ethylene diamine tetraacetate, adding the disodium ethylene diamine tetraacetate into the mixed solution, and continuously heating and stirring the mixture for 30 minutes until the solution is transparent to obtain a first solution;
weighing 0.45g of sodium bromide, adding the sodium bromide into a 25mL beaker filled with 10mL of deionized water, and stirring for 15 minutes by using a magnetic stirrer with an electric heating sleeve until the solution is transparent to obtain a second solution;
injecting the second solution into the first solution by using an injector, reacting for 240s in a three-necked bottle which is stirred by the magnetic stirrer and heated by an electric heating sleeve, and cooling the reaction system to room temperature in ice bath;
after the reaction is finished, circularly centrifuging and washing for 3-5 times by using absolute ethyl alcohol and deionized water (a high-speed centrifuge is purchased from China center and high sciences instruments, Inc., the centrifugation speed is 14000rpm, and the centrifugation time is 5 minutes each time); finally, the sample was dried in a freeze drying oven (available from Shanghai Bilang instruments manufacturing Co., Ltd.) at-50 ℃.
The obtained sample is identified, detected and analyzed, and the obtained sample is determined to be BiBaO with uniform size2Br nanosheet.
Weighing 1g of the prepared BiBaO2Br nano materialAdding into 25mL screw bottle containing 10mL anhydrous ethanol, and performing ultrasonic treatment at 25 deg.C for 30min with 240W constant temperature ultrasonic machine (instrument type: PS-40A10L) to obtain uniformly dispersed emulsion;
spraying the emulsion on the surface of common lens with electric spray gun (model: FUJ-89), and naturally drying at room temperature of 20 deg.C for 30min to obtain a photochromic layer with thickness of 45 μm; then, an electric spray gun (model: FUJ-89) is used for spraying a layer of polymethyl methacrylate with the thickness of 30 mu m on the surface of the photochromic film to be used as a protective layer; a surface film layer type uv blocking photochromic lens having a structure as shown in fig. 1 (i.e., a laminated structure) was obtained. The lens surface finish is tested to 80/50 standard quality.
The obtained surface film layer type photochromic light-transmitting glass was subjected to light transmittance detection using a deep ultraviolet-visible-near infrared spectrophotometer (model: DUV-3700) to obtain a transmittance spectrum chart of FIG. 2. As can be seen from fig. 2: the surface film layer type photochromic light-transmitting glass prepared by the inorganic photochromic nano material can filter out light in an ultraviolet band in an original state, a photochromic state and a recovery state; in addition, in the photochromic state, part of visible light can be filtered to reduce the transmittance of light and weaken the light intensity.
Example 2: bi2O3WO3Preparation of nano material and preparation of doped color-changing lens
Weighing 0.5g of bismuth nitrate, adding the bismuth nitrate into a three-necked bottle with the volume of 50mL and containing 30mL of deionized water, and stirring for 5 minutes by using a magnetic stirrer; weighing 0.5g of mannitol, adding into the mixed solution, and heating to 90 ℃ by using an electric heating sleeve; weighing 0.8g of hexadecyl trimethyl ammonium bromide, adding the hexadecyl trimethyl ammonium bromide into the mixed solution, and continuously heating and stirring for 30 minutes until the solution is transparent to obtain a first solution;
weighing 0.2g of sodium tungstate, adding the sodium tungstate into a beaker which is filled with 5mL of deionized water and has a volume of 10mL, and stirring the mixture for 15 minutes by using a magnetic stirrer with an electric heating sleeve until the solution is transparent to obtain a second solution;
injecting the second solution into the first solution by using an injector, reacting for 240s in a three-necked bottle which is stirred by the magnetic stirrer and heated by an electric heating sleeve, and cooling the reaction system to room temperature in ice bath;
after the reaction is finished, circularly centrifuging and washing for 3-5 times by using absolute ethyl alcohol and deionized water (a high-speed centrifuge is purchased from China center and high sciences instruments, Inc., the centrifugation speed is 14000rpm, and the centrifugation time is 5 minutes each time); and finally, drying the sample in a constant-temperature drying oven at 60 ℃.
The same identification and detection analyses as in example 1 above were carried out on the obtained sample to confirm that the obtained sample was Bi of uniform size2O3WO3And (3) nanoparticles.
0.5g of the prepared Bi was weighed2O3WO3Adding the nano material and 100g of polyvinylidene fluoride into a ball mill (the model of the instrument is DECO-PBM-V-0.4L), and carrying out ball milling for 1h to obtain uniformly mixed powder; and extruding the uniformly mixed powder into a compact and transparent film by using a film hot press (instrument model: TH-XC601-HC100) to obtain a doped photochromic lens blank capable of blocking ultraviolet rays, cutting the lens by using a resin lens rapid cutting machine (model: CP-4B), grinding and polishing the lens by using a full-automatic lens edge grinding machine to obtain the doped photochromic lens with the structure (namely an integrated structure) as shown in figure 3, and detecting that the surface smoothness of the lens reaches the standard quality of 80/50.
The same detection as in the above example 1 was performed on the obtained doped photochromic lens to obtain similar results, i.e., the doped photochromic light-transmitting glass prepared by using the inorganic photochromic nanomaterial of the present invention can filter out light in the ultraviolet band in the original state, the photochromic state and the recovery state; in addition, in the photochromic state, part of visible light can be filtered to reduce the transmittance of light and weaken the light intensity.
Other embodiments
The invention also makes it possible to prepare Bi in a procedure analogous to that of example 1 or 2 above5O7I nano material, InOI nano material and Bi9V2O18Cl nanomaterial, Sb4O5Cl2Nanomaterial, Bi9O18P2Cl nanomaterial, Sb8O11Br2 nanomaterial, SnO2MoO3Nanomaterials such as nanomaterials, and surface film layer type and/or doped uv blocking photochromic lenses can be prepared using these nanomaterials by the procedures of examples 1 and 2, respectively. Further, the same measurements as in example 1 above were carried out on the obtained photochromic lens, and similar results were obtained.
Therefore, the photochromic lens prepared by the invention can block more than 80% of ultraviolet rays, and can be changed into transparent dark color particularly under the irradiation of strong light, so that the transmittance is reduced; the colorless and transparent state can be recovered when no strong light irradiates. Meanwhile, the method has the characteristics of simple process flow, low cost, high yield, suitability for industrial production and the like, and has better practical prospect.
The above description of the embodiments is only intended to facilitate the understanding of the method of the invention and its core idea. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.
Claims (14)
1. A method of making a uv blocking photochromic lens comprising the steps of:
(1) general formula MaObXcThe preparation of the photochromic nanometer material capable of blocking ultraviolet rays comprises the following steps:
heating a mixture of a cation source compound containing M, a polyol, a surfactant, and a first solvent under agitation to obtain a hot first solution;
mixing an anion source compound containing X with a second solvent to obtain a second solution;
injecting the second solution into the hot first solution to react to obtain a reaction mixture; and
cooling, separating, washing and/or drying the reaction mixture to obtain the photochromic nanometer material,
wherein M represents one or more selected from tin, indium, antimony and bismuth, or a combination thereof with one or more selected from titanium, barium, nickel, vanadium, zinc and copper; o represents an oxygen atom; x represents a group selected from the group consisting ofaObXcIn (M)aOb) One or more of tungstate radical unit, molybdate radical unit, vanadate radical unit, fluorine, chlorine, bromine and iodine capable of forming compound, or combination thereof with one or more selected from sulfur, carbon, phosphorus and boron, and in the general formula MaObXcWherein the molar ratio of the components a, b and c is (1-50) to 1;
(2) preparation of photochromic lens capable of blocking ultraviolet rays:
dispersing the photochromic nano material obtained in the step (1) in a third solvent to obtain a uniform colloidal solution, then coating the colloidal solution on one or two surfaces of the formed lens, drying to form a photochromic thin film layer, and finally coating a protective layer material on the photochromic thin film layer to form a protective layer, thereby obtaining the surface film layer type photochromic lens, or
Uniformly mixing the photochromic nano material obtained in the step (1) with an optical resin material for preparing a lens in the presence or absence of a third solvent to obtain a blend; then molding the blend to obtain a photochromic lens blank; and finally, cutting, grinding and polishing the obtained photochromic lens blank to obtain the doped photochromic lens.
2. The method for preparing photochromic UV-blocking lens according to claim 1, wherein the compound represented by formula MaObXcWherein the molar ratio of the constituent elements a, b and c is (1-20) to (1-30) 1.
3. The method for preparing a photochromic lens capable of blocking ultraviolet rays according to claim 1,
the polyalcohol is one or more selected from oleyl alcohol, glycerol, pentaerythritol, xylitol, mannitol and sorbitol;
the surfactant is selected from one or more of sodium dodecyl benzene sulfonate, hexadecyl trimethyl ammonium bromide, ethylene diamine tetraacetic acid, polyvinylpyrrolidone, lauroyl glutamic acid, sodium octadecyl sulfate and fatty alcohol-polyoxyethylene ether sodium sulfate;
the first solvent and the second solvent are independently selected from C1-6One or more of alkanol, deionized water, oleylamine, cyclohexane and oleic acid.
4. The method for preparing a uv-blocking photochromic lens according to claim 1, wherein the third solvent is one or more selected from water, ethanol, ethyl acetate, ethylene glycol, cyclohexane, toluene and acetonitrile.
5. The method for preparing a uv-blocking photochromic lens according to claim 1, wherein the protective layer is made of one or more materials selected from the group consisting of silica, colombia resin, polyurethane, unsaturated polyester, acrylic resin, polycarbonate, polymethyl methacrylate, polyvinylidene fluoride, polytetrafluoroethylene, polyethylene terephthalate, and polydimethylsiloxane.
6. The method for preparing a uv-blocking photochromic lens according to claim 1, wherein the method for applying the colloidal solution and/or the protective layer material is one or more selected from screen printing, spray coating, spin coating, dip coating, roll brushing, calendering and casting.
7. The method for preparing a uv-blocking photochromic lens according to claim 1, wherein the optical resin material is one or more selected from the group consisting of colombia resin, polyurethane, unsaturated polyester, acrylic resin, polycarbonate, polymethylmethacrylate, polyvinylidene fluoride, polytetrafluoroethylene, polyethylene terephthalate and polydimethylsiloxane.
8. The method for preparing a uv-blocking photochromic lens according to claim 1, wherein the method for molding the blend is one or more selected from the group consisting of a calendering molding method, a press molding method, an extrusion molding method, an injection molding method, a casting molding method and a blow molding method.
9. The method for preparing a uv-blocking photochromic lens according to claim 1, wherein the thickness of the photochromic lens blank is 5 μm to 20 mm.
10. The method for preparing a uv-blocking photochromic lens according to claim 1, wherein the cut edge of the photochromic lens blank has one or more shapes selected from the group consisting of a straight line shape, a broken line shape, a wave shape and an arc shape.
11. The method for preparing a uv blocking photochromic lens according to claim 1, wherein the surface finish of the photochromic lens blank after grinding and polishing is 80/50 standard quality or 60/40 or 20/10 precision quality.
12. An ultraviolet blocking photochromic lens prepared by the method of any one of claims 1 to 11, which is capable of blocking 80% or more of ultraviolet rays, and which is capable of changing to a transparent dark color to reduce transmittance when irradiated with intense light and of returning to a colorless transparent state when not irradiated with intense light.
13. Use of the uv blocking photochromic lens according to claim 12 for making photochromic glasses, photochromic helmet sun visor, telescope filter, photochromic mobile phone screen protective film and/or photochromic computer screen protective film.
14. Use of the uv blocking photochromic lens according to claim 12 for making an optical astronomical telescope filter.
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CN109422244B (en) | 2022-04-08 |
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CN109422244A (en) | 2019-03-05 |
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