CN109361077B - Human-shaped electric wire clamp, wire mounting and dismounting method thereof and mechanical gripper used for wire mounting and dismounting - Google Patents
Human-shaped electric wire clamp, wire mounting and dismounting method thereof and mechanical gripper used for wire mounting and dismounting Download PDFInfo
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- CN109361077B CN109361077B CN201811292009.9A CN201811292009A CN109361077B CN 109361077 B CN109361077 B CN 109361077B CN 201811292009 A CN201811292009 A CN 201811292009A CN 109361077 B CN109361077 B CN 109361077B
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 210000000078 claw Anatomy 0.000 claims description 29
- 238000009434 installation Methods 0.000 claims description 4
- 238000005516 engineering process Methods 0.000 abstract description 2
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/38—Clamped connections, spring connections utilising a clamping member acted on by screw or nut
- H01R4/44—Clamping areas on both sides of screw
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/02—Gripping heads and other end effectors servo-actuated
- B25J15/0253—Gripping heads and other end effectors servo-actuated comprising parallel grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/10—Programme-controlled manipulators characterised by positioning means for manipulator elements
- B25J9/14—Programme-controlled manipulators characterised by positioning means for manipulator elements fluid
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/03—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts characterised by the relationship between the connecting locations
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/027—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for connecting conductors by clips
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- Mechanical Engineering (AREA)
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Abstract
本发明涉及高压电力线之间的连接夹紧技术,具体是一种人型电力线夹及其装拆线方法和装拆线所使用的机械手爪。本发明的人型电力线夹不仅可以手动完成操作,还可利用机械手爪进行操作,设置的限位板、限位槽可以防止左右推杆在水平方向转动,限位板下端的挡块限制了左右推杆向上推起的高度,防止了左右推杆向上翻转,确保采用机械手爪进行操作时,左右推杆处于待夹紧的正常状态。利用机械手爪进行操作,避免了人工高空作业的危险,工作效率大幅提高。
The invention relates to a connection and clamping technology between high-voltage power lines, in particular to a human-shaped power line clamp, a method for assembling and disassembling wires, and a mechanical hand used for assembling and disassembling wires. The human-shaped power wire clamp of the present invention can not only be operated manually, but also can be operated by using a mechanical gripper. The set limit plate and limit slot can prevent the left and right push rods from rotating in the horizontal direction, and the stopper at the lower end of the limit plate restricts the left and right The height at which the push rod is pushed up prevents the left and right push rods from turning upward, and ensures that the left and right push rods are in the normal state to be clamped when the mechanical gripper is used for operation. The use of mechanical grippers to operate, avoids the danger of artificial high-altitude operations, and greatly improves work efficiency.
Description
技术领域technical field
本发明涉及高压电力线之间的连接夹紧技术,具体是一种人型电力线夹及其装拆线方法和装拆线所使用的机械手爪。The invention relates to a connection and clamping technology between high-voltage power lines, in particular to a human-shaped power line clamp, a method for assembling and disassembling wires, and a mechanical hand used for assembling and disassembling wires.
背景技术Background technique
大家知道,电力从主高压线经支路高压线再经变压器才能到用户那里,电力线夹就是将主高压线和支路高压线连接起来的连接件。现有人型电力线夹的左右推杆会水平转动且还可上向翻转,加之其拉杆上的螺纹与螺母缺少张力接触,电力线夹的装线和拆线作业只能由电力工人站在升降车上手动完成,不仅存在高空作业的危险,而且工作效率低下。As we all know, electricity can only reach the user from the main high-voltage line through the branch high-voltage line and then through the transformer. The power clip is the connecting piece that connects the main high-voltage line and the branch high-voltage line. The left and right push rods of the existing human-shaped power cable clamp can rotate horizontally and can also be turned up and down. In addition, the thread on the pull rod lacks tension contact with the nut. The installation and removal of the power cable clamp can only be performed by electric workers standing on the lift car. To do it manually, there is not only the danger of high-altitude work, but also low work efficiency.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种人型电力线夹及其装拆线方法和装拆线所使用的机械手爪。The purpose of the present invention is to provide a human-shaped power wire clip, a method for assembling and disassembling the wire, and a manipulator claw used for assembling and disassembling the wire.
本发明的技术方案:一种人型电力线夹,包括底板、拉杆、铰接于销轴上的左推杆和右推杆,所述的底板上设置有二条限位槽,一条限位槽的走向与左推杆的进退方向一致,另一条限位槽的走向与右推杆的进退方向一致;在左右推杆上分别铰接有一限位板,限位板在底板的限位槽中运动,限位板的下端布置有挡块;所述的拉杆上部为光杆结构,中间为螺纹,下部又为光杆结构,在下部的光杆部分套有弹簧。The technical solution of the present invention is: a human-shaped power wire clamp, comprising a bottom plate, a pull rod, a left push rod and a right push rod hinged on the pin shaft, the bottom plate is provided with two limit slots, and the direction of one limit slot is Consistent with the advance and retreat direction of the left push rod, and the direction of the other limit slot is consistent with the advance and retreat direction of the right push rod; a limit plate is hinged on the left and right push rods respectively, and the limit plate moves in the limit groove of the bottom plate to limit the movement of the left and right push rods. A stop is arranged at the lower end of the position plate; the upper part of the pulling rod is a polished rod structure, the middle is a thread, the lower part is a polished rod structure, and a spring is sleeved on the lower polished rod part.
在底板宽度方向的中心线上两侧边位置对称设置有定位弧。Positioning arcs are symmetrically arranged on both sides of the center line in the width direction of the base plate.
在底板的中心孔上固定有导向套,导向套的高度为7—16毫米。A guide sleeve is fixed on the central hole of the bottom plate, and the height of the guide sleeve is 7-16 mm.
配合电力线夹装拆线的机械手爪,所述的机械手爪包括线夹机械手爪和夹线机械手爪;所述的线夹机械手爪包括安装在机械手臂上的底座,底座的一端横向布置有平行气缸,平行气缸上安装有一对对称布置的卡爪;沿底座的纵向固定有一对光杆,光杆上布置有沿光杆移动的气动扳手,气动扳手的纵向移动由安装在底座上气缸驱动;A mechanical gripper for assembling and dismantling the wire in cooperation with the power line clamp, the manipulator gripper includes a wire gripper manipulator gripper and a wire gripping manipulator gripper; the wire gripper manipulator gripper includes a base mounted on the robotic arm, and one end of the base is horizontally arranged with a parallel cylinder , A pair of symmetrically arranged jaws are installed on the parallel cylinder; a pair of polished rods are fixed along the longitudinal direction of the base, and a pneumatic wrench that moves along the polished rod is arranged on the polished rod, and the longitudinal movement of the pneumatic wrench is driven by the cylinder installed on the base;
所述的夹线机械手爪包括安装在另一台机械手臂上的连接板,连接板上布置有平行气缸,平行气缸上安装有一对对称布置的半圆卡爪。The wire clamping manipulator includes a connecting plate installed on another mechanical arm, a parallel cylinder is arranged on the connecting plate, and a pair of symmetrically arranged semicircular claws are installed on the parallel cylinder.
电力线夹的装拆线方法,包括装线方法和拆线方法;装线时,将电力升降车行驶至主高压线下,升起升降平台;启动线夹机械手爪上的平行气缸,让其上的一对卡爪夹住线夹底板上的定位弧;同时启动夹线机械手爪上的平行气缸,让其上的一对半圆卡爪夹住支路高压线;在机器视觉的引导下,线夹机械手爪将线夹的主线卡挂在主高压线上,夹线机械手爪将支路高压线放入线夹的支线卡中;启动线夹机械手爪上的气缸,气缸驱动气动扳手前进靠近初始状态的线夹上的螺母,气动扳手上的套筒套住线夹上螺母后顺时针转动,直至线夹的左右推杆张开分别将主高压线、支路高压线夹紧在主线卡、支线卡中;气缸后退回位,线夹机械手爪、夹线机械手爪均松开卡爪回位,升降平台下降回位,完成装线工作;The method of assembling and disassembling the power line clamp, including the method of assembling and disassembling the line; when installing the line, drive the electric lift truck to the main high-voltage line, and raise the lifting platform; A pair of claws clamps the positioning arc on the bottom plate of the wire clamp; at the same time, the parallel cylinder on the wire clamping manipulator is activated, so that a pair of semicircular claws on it clamp the high-voltage line of the branch; under the guidance of machine vision, the wire clamp manipulator The claw hangs the main line of the clamp on the main high-voltage line, and the clamping manipulator puts the branch high-voltage line into the branch clamp of the clamp; the cylinder on the clamp manipulator is activated, and the cylinder drives the pneumatic wrench to move forward and approach the clamp in the initial state. The nut on the upper, the sleeve on the pneumatic wrench covers the upper nut of the wire clip and then rotates clockwise until the left and right push rods of the wire clip open to clamp the main high-voltage line and the branch high-voltage line in the main line card and the branch line card; after the cylinder When it returns to the position, the gripper manipulator and the gripper manipulator both release the gripper and return to their original position, and the lifting platform descends and returns to complete the wire installation work;
拆线时,将电力升降车行驶至连接有线夹的主高压线下,升起升降平台,在机器视觉的引导下,线夹机械手爪上的一对卡爪夹住线夹底板上的定位弧,同时夹线机械手爪上的一对半圆卡爪夹住支路高压线;气缸驱动气动扳手前进靠近线夹上的螺母,气动扳手上的套筒套住线夹上螺母后逆时针转动,直至线夹上的螺母、左右推杆退回至初始状态;气缸后退回位,线夹机械手爪将线夹从主高压线上移开,线夹机械手爪、夹线机械手爪均回位,升降平台下降回位,线夹机械手爪、夹线机械手爪均松开卡爪,完成拆线工作;When removing the wire, drive the electric lift truck to the main high-voltage line connected to the wire clamp, and raise the lifting platform. At the same time, a pair of semi-circular claws on the clamping manipulator clamp the high-voltage line of the branch circuit; the cylinder drives the pneumatic wrench to move forward and approach the nut on the clamp, and the sleeve on the pneumatic wrench covers the nut on the clamp and then rotates counterclockwise until the clamp The upper nut and the left and right push rods return to the initial state; the cylinder returns to the back position, the wire clamp manipulator moves the wire clamp away from the main high-voltage line, the wire clamp manipulator and the wire clamp manipulator return to their original positions, and the lifting platform descends to its original position. Both the wire clamp manipulator and the wire clamp manipulator release the claws to complete the wire removal work;
所述的线夹机械手爪安装在机械手臂(工业机械臂Universal robot 10)上,机械手臂安装在电力升降车的升降平台上;Described wire clamp manipulator is installed on the mechanical arm (industrial manipulator Universal robot 10), and the mechanical arm is installed on the lifting platform of the electric lift truck;
所述的夹线机械手爪安装在另一台机械手臂(工业机械臂Universal robot10)上,机械手臂也安装在同一电力升降车的升降平台上;The wire clamping manipulator is installed on another mechanical arm (industrial manipulator Universal robot10), and the mechanical arm is also installed on the lifting platform of the same electric lift truck;
所述的机器视觉(现有技术)安装在机械手臂上;The described machine vision (prior art) is installed on the robotic arm;
所述线夹的初始状态是指拉杆上的弹簧顶住螺母,使螺母与拉杆上的螺纹首牙接触,左右推杆处于松开状态。The initial state of the wire clip means that the spring on the pull rod bears against the nut, so that the nut is in contact with the thread head teeth on the pull rod, and the left and right push rods are in a loose state.
本发明的人型电力线夹不仅可以手动完成操作,还可利用机械手爪进行操作,设置的限位板、限位槽可以防止左右推杆在水平方向转动,限位板下端的挡块限制了左右推杆向上推起的高度,防止了左右推杆向上翻转,确保采用机械手爪进行操作时,左右推杆处于待夹紧的正常状态。利用机械手爪进行操作,避免了人工高空作业的危险,工作效率大幅提高。The human-shaped power wire clamp of the present invention can not only be operated manually, but also can be operated by using a mechanical gripper. The set limit plate and limit slot can prevent the left and right push rods from rotating in the horizontal direction, and the stopper at the lower end of the limit plate restricts the left and right The height at which the push rod is pushed up prevents the left and right push rods from turning upward, and ensures that the left and right push rods are in the normal state to be clamped when the mechanical gripper is used for operation. The use of mechanical grippers to operate, avoids the danger of artificial high-altitude operations, and greatly improves work efficiency.
附图说明Description of drawings
图1为本发明的人型电力线夹的结构示意图。FIG. 1 is a schematic structural diagram of a human-shaped power cord clip of the present invention.
图2为图1中底板的俯视图。FIG. 2 is a top view of the bottom plate of FIG. 1 .
图3为本发明的线夹机械手爪的结构示意图。FIG. 3 is a schematic structural diagram of the wire clamp manipulator of the present invention.
图1、2中:1主线卡,2左推杆,3限位板,4销轴,5右推杆,6支线卡,7限位槽,8拉杆,9导向套,10弹簧,11螺母,12定位弧,13底板。In Figures 1 and 2: 1 main line card, 2 left push rod, 3 limit plate, 4 pin shaft, 5 right push rod, 6 branch line clamps, 7 limit slot, 8 pull rod, 9 guide sleeve, 10 spring, 11 nut , 12 positioning arc, 13 bottom plate.
图3中:20气缸,21气动扳手,22平行气缸,23卡爪,24光杆,25底座。In Figure 3: 20 cylinders, 21 pneumatic wrenches, 22 parallel cylinders, 23 jaws, 24 polished rods, 25 bases.
具体实施方式Detailed ways
如图1、2所示,本发明的人型电力线夹是在现有人型线夹基础上改进而成的。包括底板13、拉杆8、铰接于销轴4上的左推杆2和右推杆5,底板13上设置有二条限位槽7,一条限位槽7的走向与左推杆2的进退方向一致,另一条限位槽7的走向与右推杆5的进退方向一致,即限位槽7的走向与主线卡1或支线卡6的轴心线垂直;在左右推杆上分别铰接有一限位板3,限位板3在底板13的限位槽7中运动,限位板3的下端布置有挡块;设置的限位板3、限位槽7可以防止左右推杆在水平方向转动,限位板3下端的挡块限制了左右推杆向上推起的高度,防止了左右推杆向上翻转,确保采用机械手爪进行操作时,左右推杆处于待夹紧的正常状态。As shown in Figures 1 and 2, the human-shaped power cable clip of the present invention is improved on the basis of the existing human-shaped cable clip. Including the
拉杆8上部为光杆结构,中间为螺纹,下部又为光杆结构,在下部的光杆部分套有弹簧10。弹簧10的上下两端放有垫片,下端的垫片通过卡簧限制在拉杆8下部的光杆部分。左右推杆处于待夹紧的初始状态时,弹簧10顶住螺母11,使螺母11与拉杆8上的螺纹首牙接触,一但需要机械手爪操作线夹,可以马上拧紧螺母11,工作效率极高。同时在拆线时,当螺母11退回至下部的光杆位置时,因为没有螺纹,所以螺母11不会再后退。The upper part of the
在底板13宽度方向的中心线上两侧边位置对称设置有定位弧12,方便机械手爪夹持。Positioning
在底板13的中心孔上固定有导向套9,导向套9可减轻拉杆8的晃动,导向套9的高度为7—16毫米,太高会阻挡左右推杆下拉,无法夹紧电力线。A
所述的机械手爪包括线夹机械手爪和夹线机械手爪;所述的线夹机械手爪如图3所示,包括安装在机械手臂(工业机械臂Universal robot 10)上的底座25,底座25的一端横向布置有平行气缸22,平行气缸22上安装有一对对称布置的卡爪23;沿底座25的纵向固定有一对光杆24,光杆24上布置有沿光杆移动的气动扳手21(现有技术),气动扳手21的纵向移动由安装在底座25上气缸20驱动。一对卡爪23卡在线夹底板13的定位弧12上,就可夹起或放下线夹;气动扳手21上的套筒套在线夹螺母11上,转动套筒就可旋紧或松开螺母11,从而让线夹的左右推杆夹紧或松开主支线卡上的电力线。Described manipulator claw comprises wire clamp manipulator claw and wire clamp manipulator; Described wire clamp manipulator as shown in Figure 3, comprises the
所述的夹线机械手爪包括安装在另一台机械手臂(工业机械臂Universal robot10)上的连接板,连接板上布置有平行气缸,平行气缸上安装有一对对称布置的半圆卡爪。一对对称布置的半圆卡爪的闭合就可夹住支路高压线放到线夹的支线卡6中。The wire clamping manipulator includes a connecting plate mounted on another mechanical arm (
电力线夹的装拆线方法,包括装线方法和拆线方法;装线时,将电力升降车行驶至主高压线下,升起升降平台;启动线夹机械手爪上的平行气缸22,让其上的一对卡爪23夹住线夹底板13上的定位弧12;同时启动夹线机械手爪上的平行气缸,让其上的一对半圆卡爪夹住支路高压线;在机器视觉的引导下,线夹机械手爪将线夹的主线卡1挂在主高压线上,夹线机械手爪将支路高压线放入线夹的支线卡6中;启动线夹机械手爪上的气缸20,气缸20驱动气动扳手21前进靠近初始状态的线夹上的螺母11,气动扳手21上的套筒套住线夹上螺母11后顺时针转动,直至线夹的左右推杆张开分别将主高压线、支路高压线夹紧在主线卡1、支线卡6中;气缸20后退回位,线夹机械手爪、夹线机械手爪均松开卡爪回位,升降平台下降回位,完成装线工作;The method of assembling and disassembling the power line clamp, including the method of assembling and disassembling the line; when installing the line, drive the electric lift truck to the main high-voltage line, and raise the lifting platform; The pair of
拆线时,将电力升降车行驶至连接有线夹的主高压线下,升起升降平台,在机器视觉的引导下,线夹机械手爪上的一对卡爪23夹住线夹底板13上的定位弧12,同时夹线机械手爪上的一对半圆卡爪夹住支路高压线;气缸20驱动气动扳手21前进靠近线夹上的螺母11,气动扳手21上的套筒套住线夹上螺母11后逆时针转动,直至线夹上的螺母11、左右推杆退回至初始状态;气缸20后退回位,线夹机械手爪将线夹从主高压线上移开,线夹机械手爪、夹线机械手爪均回位,升降平台下降回位,线夹机械手爪、夹线机械手爪均松开卡爪,完成拆线工作;When removing the wire, drive the electric lift truck to the main high-voltage line connected to the wire clamp, raise the lifting platform, and under the guidance of the machine vision, a pair of
所述的线夹机械手爪安装在机械手臂(工业机械臂Universal robot 10)上,机械手臂安装在电力升降车的升降平台上;Described wire clamp manipulator is installed on the mechanical arm (industrial manipulator Universal robot 10), and the mechanical arm is installed on the lifting platform of the electric lift truck;
所述的夹线机械手爪安装在另一台机械手臂(工业机械臂Universal robot10)上,机械手臂也安装在同一电力升降车的升降平台上;The wire clamping manipulator is installed on another mechanical arm (industrial manipulator Universal robot10), and the mechanical arm is also installed on the lifting platform of the same electric lift truck;
所述的机器视觉(现有技术)安装在机械手臂上;The described machine vision (prior art) is installed on the robotic arm;
所述线夹的初始状态是指拉杆8上的弹簧10顶住螺母11,使螺母11与拉杆8上的螺纹首牙接触,左右推杆处于松开状态。The initial state of the wire clip means that the
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CN112332196B (en) * | 2020-10-10 | 2022-03-01 | 中车青岛四方机车车辆股份有限公司 | Pipe clamping device, wiring system and method convenient for wiring of PMA (Poly-maleic anhydride) line pipe |
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