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CN109369129A - Fiber reinforcement aluminium oxide aerogel heat-proof material and preparation method thereof - Google Patents

Fiber reinforcement aluminium oxide aerogel heat-proof material and preparation method thereof Download PDF

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Publication number
CN109369129A
CN109369129A CN201811313052.9A CN201811313052A CN109369129A CN 109369129 A CN109369129 A CN 109369129A CN 201811313052 A CN201811313052 A CN 201811313052A CN 109369129 A CN109369129 A CN 109369129A
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CN
China
Prior art keywords
heat
composite material
aluminium oxide
fiber
preparation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811313052.9A
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Chinese (zh)
Inventor
李俊宁
吴文军
杨海龙
王晓婷
胡子君
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
China Academy of Launch Vehicle Technology CALT
Aerospace Research Institute of Materials and Processing Technology
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China Academy of Launch Vehicle Technology CALT
Aerospace Research Institute of Materials and Processing Technology
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Application filed by China Academy of Launch Vehicle Technology CALT, Aerospace Research Institute of Materials and Processing Technology filed Critical China Academy of Launch Vehicle Technology CALT
Priority to CN201811313052.9A priority Critical patent/CN109369129A/en
Publication of CN109369129A publication Critical patent/CN109369129A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20Mortars, concrete or artificial stone characterised by specific physical values for the density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Thermal Insulation (AREA)

Abstract

The present invention provides a kind of fiber reinforcement aluminium oxide aerogel heat-proof composite materials and preparation method thereof.Fiber, inorganic binder, lyophobic alumina airsetting rubber powder or hydrophobic gaseous oxidation aluminium powder, opacifier are dispersed in the deionized water containing surfactant and dispersing agent, it stirs evenly, it is subsequently poured into mold, dries at high temperature, form aluminium oxide aerogel heat-proof material after demoulding.The fiber reinforcement aluminium oxide aerogel heat-proof composite material of above-mentioned preparation method, simple process and low cost, convenient formation, preparation can keep the nanoaperture structure of aeroge, and thermal conductivity is low, can be used as high temperature insulating material use.

Description

Fiber reinforcement aluminium oxide aerogel heat-proof material and preparation method thereof
Technical field
The invention discloses a kind of fiber reinforcement aluminium oxide aerogel heat-proof materials and preparation method thereof, belong to inorganic material Field.
Background technique
The outstanding feature that aerogel material has lightweight, thermal conductivity low, as high-performance insulation material, in building, pipeline The fields such as heat preservation, Thermal Equipment heat preservation, aerospace have broad application prospects.With in world wide the energy it is increasingly tight It lacks, energy-efficient importance is higher and higher, and the aeroge with excellent thermal insulation performance becomes the hot spot neck of high efficiency heat insulation material research One of domain.Currently, common aeroge type has SiO2、Al2O3、ZrO2, C etc., generally form fiber with various fibre reinforcements Enhance aerogel composite to use.
For many years, aeroge is always using the most mature collosol and gel combination supercritical drying process or constant pressure and dry Preparation, has there is the preparation process of the aeroge of many document reports maturation.The airsetting prepared using supercritical drying process Glue has nanoaperture structure abundant, is conducive to the thermal conductivity for reducing material, but shortcoming is at high cost.Although normal pressure is dry Drying method reduces production cost, but is needed in drying process using a large amount of organic solvents, and environment is unfriendly.
The present invention provides a kind of fiber reinforcement aluminium oxide aerogel heat-proof material based on slurry curing moulding process and Its preparation process has the advantages that simple process, easily molded, at low cost, has potential application prospect.
Summary of the invention
In order to solve the problems, such as above-mentioned technology, the present invention provides a kind of fiber reinforcement aluminium oxide aerogel heat-proofs Composite material and preparation method.By fiber, inorganic binder, lyophobic alumina airsetting rubber powder or hydrophobic gaseous oxidation aluminium powder, Opacifier is dispersed in the deionized water containing surfactant and dispersing agent, is stirred evenly, is subsequently poured into mold, in high temperature Lower drying forms aluminium oxide aerogel heat-proof material after demoulding.Above-mentioned preparation method, simple process and low cost, convenient formation, The fiber reinforcement aluminium oxide aerogel heat-proof composite material of preparation can keep the nanoaperture structure of aeroge, and thermal conductivity is low, can It is used as high temperature insulating material.
It is an object of the present invention to provide a kind of fiber reinforcement aluminium oxide aerogel heat-proof composite materials.
It is another object of the present invention to provide a kind of above-mentioned fiber reinforcement aluminium oxide aerogel heat-proof composite materials Preparation method.
The purpose of the present invention is what is be achieved through the following technical solutions:
The present invention provides a kind of fiber reinforcement aluminium oxide aerogel heat-proof composite material, which includes hydrophobic silica Aluminium aeroge, fiber, opacifier, aluminium oxide hollow beads and inorganic binder;Wherein, lyophobic alumina aeroge, fiber, oxygen The mass ratio for changing aluminium hollow beads, inorganic binder and opacifier is 1:(0.6-3.0): (0.01~0.40): (0.2~4): (0.05~0.40).
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, wherein also including surfactant And dispersing agent;The surfactant and dispersing agent can remove at high temperature.
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, wherein also packet hydrophobic silica silicon Airsetting rubber powder.
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, the fiber include that quartz is fine At least one of dimension, alumina fibre and mullite fiber.
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, the opacifier include oxidation At least one of titanium, zirconium oxide, zirconium silicate and silicon carbide.
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, the inorganic binder include Gypsum and/or aluminous cement.
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, the dispersing agent are ammonium hydroxide.
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, the surfactant include Anionic surfactant, cationic surfactant and block copolymer surfactant.
Fiber reinforcement aluminium oxide aerogel heat-proof composite material according to the present invention, the surfactant are selected from Hexadecyltrimethylammonium chloride, dodecyl sodium sulfate or polyoxyethylene-poly-oxypropylene polyoxyethylene (PEO-PPO-PEO) At least one of block copolymer.
The present invention provides a kind of preparation method of above-mentioned fiber reinforcement aluminium oxide aerogel heat-proof composite material, packets Include following steps:
(1) it disperses the fiber, surfactant and dispersing agent in deionized water, obtains liquid mixture;
(2) the hydrophobic silica aluminium airsetting rubber powder, opacifier, inorganic binder and aluminium oxide hollow beads are mixed Uniformly, powder mixture is obtained;
(3) it disperses the powder mixture in step (2) in the liquid mixture of step (1), stirring is uniform to being formed Slurry;
(4) slurry of step (3) is poured into die for molding, then in drying, solidification, obtains the fiber reinforcement oxidation Aluminium aerogel heat-proof composite material.
In the preparation method of above-mentioned fiber reinforcement aluminium oxide aerogel heat-proof composite material, fibre described in step (1) Dimension, surfactant, dispersing agent and deionized water mass ratio are as follows: 1:(0.05~0.40): (0.02~0.25): (6~15).
In the preparation method of above-mentioned fiber reinforcement aluminium oxide aerogel heat-proof composite material, dredged described in step (2) Water alumina aerogels powder, aluminium oxide hollow beads, inorganic binder and opacifier mass ratio are as follows: 1:(0.01~0.40): (0.2~4): (0.05~0.40).
In the preparation method of above-mentioned fiber reinforcement aluminium oxide aerogel heat-proof composite material, powder described in step (3) The mass ratio of body mixture and liquid mixture are as follows: 1:(3.5~8.0).
In the preparation method of above-mentioned fiber reinforcement aluminium oxide aerogel heat-proof composite material, step further includes dredging in (2) The mass ratio of aqueous silica aerogel powder, the lyophobic alumina airsetting rubber powder and hydrophobic silica silica aerogel powder is 1: (0.01~2).
In the preparation method of above-mentioned fiber reinforcement aluminium oxide aerogel heat-proof composite material, dried described in step (4) Temperature be 80~150 DEG C, the time be 6~for 24 hours.
In some other embodiments of the invention, the hydrophobic silica aluminium airsetting rubber powder could alternatively be thin Aqueous gaseous oxidation aluminium powder, the hydrophobic silica silica aerogel powder could alternatively be hydrophobicity gaseous oxidation silicon powder.
The preparation method of fiber reinforcement aluminium oxide aerogel heat-proof composite material disclosed by the invention can also be used for silica The preparation of aerogel composite, zirconia aerogels composite material has certain versatility.
Compared with prior art, the present invention has the following advantages:
(1) fiber reinforcement aluminium oxide aerogel heat-proof composite material of the invention can keep the nanoaperture knot of aeroge Structure, thermal conductivity is low, can be used as high temperature insulating material use.
(2) of the invention by fiber, inorganic binder, lyophobic alumina airsetting rubber powder or hydrophobic gaseous oxidation aluminium powder, shading Agent is dispersed in the deionized water containing surfactant and dispersing agent, is stirred evenly, is subsequently poured into mold, dries at high temperature It is dry, aluminium oxide aerogel heat-proof material is formed after demoulding, preparation process is simple, at low cost, convenient formation.
Detailed description of the invention
Fig. 1 is the fiber reinforcement aluminium oxide aerogel heat-proof composite material of the embodiment of the present invention 1.
Fig. 2 fiber reinforcement aluminium oxide aerogel heat-proof material preparation process general flow chart.
Specific embodiment
In order to keep the present invention easier to understand, below in conjunction with embodiment and attached drawing, the present invention will be described in detail, these Embodiment only serves illustrative, it is not limited to application range of the invention.
Embodiment 1
(1) 0.3g hexadecyltrimethylammonium chloride, 0.2g ammonium hydroxide and 5.0g quartz fibre are dispersed in 30.0g deionization In water, stirring is until fiber is uniformly dispersed;
(2) 6.0g lyophobic alumina airsetting rubber powder, 0.5g Hydrophobic silica airsetting rubber powder, 1.2g aluminium oxide is hollow small Ball, 1.5 land plasters and 2.0g silicon carbide are uniformly mixed in batch mixer;
(3) above-mentioned powder is added in the solution into (1), and is stirred in blender, until powder divides in the solution It dissipates, and forms uniform slurry;
(4) above-mentioned slurry is poured into molding die, dries 12h in 80 DEG C of baking ovens, after demoulding, obtain fiber reinforcement gas Gel heat-insulation composite material.
After tested, the density of above-mentioned material is 0.22g/cm3, room temperature thermal conductivity is 0.032W/mK.
Embodiment 2
(1) by 2.4g hexadecyltrimethylammonium chloride, 1.5g ammonium hydroxide and 6.0g alumina fibre be dispersed in 60.0g go from In sub- water, stirring is until fiber is uniformly dispersed;
(2) by 4.0g lyophobic alumina airsetting rubber powder, 8.0g Hydrophobic silica airsetting rubber powder, 1.2g titanium oxide, 0.2g oxygen Change aluminium hollow beads and 16.0 land plasters and 0.8g titanium oxide to be uniformly mixed in batch mixer;
(3) above-mentioned powder is added in the solution into (1), and is stirred in blender, until powder lot dispersing, and formed Uniform slurry;
(4) above-mentioned slurry is poured into molding die, dries 10h in 100 DEG C of baking ovens, after demoulding, obtains fiber reinforcement Aerogel heat-proof composite material.
After tested, the density of above-mentioned material is 0.28g/cm3, room temperature thermal conductivity is 0.035W/mK.
Embodiment 3
(1) 2.2g hexadecyltrimethylammonium chloride, 2.0g ammonium hydroxide and 15.0g mullite fiber are dispersed in 100.0g In ionized water, stirring is until fiber is uniformly dispersed;
(2) by 15g lyophobic alumina airsetting rubber powder, 5.0g glass hollow aluminium oxide hollow beads, 16.0 land plasters and 6.0g silicon carbide is uniformly mixed in batch mixer;
(3) above-mentioned powder is added in the solution into (1), and is stirred in blender, until powder divides in the solution It dissipates, and forms uniform slurry;
(4) above-mentioned slurry is poured into molding die, dries 15h in 85 DEG C of baking ovens, after demoulding, obtain fiber reinforcement gas Gel heat-insulation composite material.
After tested, the density of above-mentioned material is 0.30g/cm3, room temperature thermal conductivity is 0.042W/mK.
The above, optimal specific embodiment only of the invention, but scope of protection of the present invention is not limited thereto, In the technical scope disclosed by the present invention, any changes or substitutions that can be easily thought of by anyone skilled in the art, It should be covered by the protection scope of the present invention.
Content that description in the present invention is not described in detail belongs to professional and technical personnel in the field's well-known technique.

Claims (16)

1. a kind of fiber reinforcement aluminium oxide aerogel heat-proof composite material, it is characterised in that: the material includes hydrophobic silica aluminium Aeroge, fiber, opacifier, aluminium oxide hollow beads and inorganic binder;Wherein, lyophobic alumina aeroge, fiber, oxidation The mass ratio of aluminium hollow beads, inorganic binder and opacifier is 1:(0.6-3.0): (0.01~0.40): (0.2~4): (0.05~0.40).
2. heat-barrier material according to claim 1, it is characterised in that: also include surface-active in the heat-insulation composite material Agent and dispersing agent;The surfactant and dispersing agent can remove at high temperature.
3. heat-barrier material according to claim 1 or 2, it is characterised in that: also wrapped in the heat-insulation composite material hydrophobic Property silica aerogel.
4. heat-insulation composite material according to claim 1 or 2, it is characterised in that: the fiber includes quartz fibre, oxygen Change at least one of aluminum fiber and mullite fiber.
5. heat-insulation composite material according to claim 1 or 2, it is characterised in that: the opacifier includes titanium oxide, oxygen Change at least one of zirconium, zirconium silicate, silicon carbide and boron nitride.
6. heat-insulation composite material according to claim 1 or 2, it is characterised in that: the aluminium oxide hollow beads partial size For 0.5~1mm, bulk density is 0.5~1g/cm3
7. heat-insulation composite material according to claim 1 or 2, it is characterised in that: the inorganic binder includes gypsum And/or aluminous cement.
8. heat-insulation composite material according to claim 2, it is characterised in that: the dispersing agent is ammonium hydroxide.
9. heat-insulation composite material according to claim 2, it is characterised in that: the surfactant includes anion table Face activating agent, cationic surfactant and block copolymer surfactant.
10. heat-insulation composite material according to claim 8, it is characterised in that: the surfactant is selected from hexadecane At least one in base trimethyl ammonium chloride, dodecyl sodium sulfate or polyoxyethylene-poly-oxypropylene polyoxyethylene block copolymer Kind.
11. a kind of preparation side of fiber reinforcement aluminium oxide aerogel heat-proof composite material of any of claims 1-10 Method comprising following steps:
(1) it disperses the fiber, surfactant and dispersing agent in deionized water, obtains liquid mixture;
(2) hydrophobic silica aluminium aeroge, opacifier, inorganic binder and the aluminium oxide hollow beads are uniformly mixed, Obtain powder mixture;
(3) it disperses the powder mixture in step (2) in the liquid mixture of step (1), stirring to the uniform slurry of formation Material;
(4) slurry of step (3) is poured into die for molding, then in drying, solidification, obtains the fiber reinforcement aluminium oxide gas Gel heat-insulation composite material.
12. preparation method according to claim 11, it is characterised in that: fiber, surface-active described in step (1) Agent, dispersing agent and deionized water mass ratio are as follows: 1:(0.05~0.40): (0.02~0.25): (6~15).
13. preparation method according to claim 11, it is characterised in that: lyophobic alumina airsetting described in step (2) Glue, aluminium oxide hollow beads, inorganic binder and opacifier mass ratio be 1:(0.01~0.40): (0.2~4): (0.05~ 0.40)。
14. preparation method according to claim 11, it is characterised in that: powder mixture and liquid described in step (3) The mass ratio of body mixture are as follows: 1:(3.5~8.0).
15. preparation method according to claim 11, it is characterised in that: further include hydrophobic silica silicon gas in step (2) The mass ratio of gel, the lyophobic alumina airsetting rubber powder and hydrophobic silica silica aerogel powder is 1:(0.01~2).
16. preparation method described in 1-15 according to claim 1, it is characterised in that: the temperature of drying described in step (4) is 80~150 DEG C, the time be 6~for 24 hours.
CN201811313052.9A 2018-11-06 2018-11-06 Fiber reinforcement aluminium oxide aerogel heat-proof material and preparation method thereof Pending CN109369129A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111892339A (en) * 2020-07-31 2020-11-06 航天特种材料及工艺技术研究所 Nano heat insulation sheet and preparation method thereof
CN114605107A (en) * 2022-04-06 2022-06-10 广州世陶新材料有限公司 Fiber-reinforced aerogel heat-insulating material prepared by gel injection molding method and preparation method thereof
CN114804805A (en) * 2022-04-24 2022-07-29 巩义市泛锐熠辉复合材料有限公司 Aerogel composite material and preparation method thereof
CN115011311A (en) * 2022-06-01 2022-09-06 华南理工大学 Composite phase change material and preparation method and application thereof
CN115403308A (en) * 2022-09-28 2022-11-29 徐渊 Nano heat insulation plate suitable for different temperature sections and preparation method thereof
CN116490463A (en) * 2020-11-20 2023-07-25 黑崎播磨株式会社 Aerogel composite molded body
WO2024109289A1 (en) * 2022-11-21 2024-05-30 江苏安珈新材料科技有限公司 Aerogel thermal insulation material with opacifier coating on surface, and preparation method therefor

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CN1171093A (en) * 1994-11-23 1998-01-21 赫彻斯特股份公司 Composite material containing aerogel, process for manufacturing the same and the use thereof
KR101099025B1 (en) * 2010-01-11 2011-12-29 이동희 Manufacture method of ultra lightweight foam cement
CN102459079A (en) * 2009-04-27 2012-05-16 卡博特公司 Aerogel compositions and methods of making and using the same
CN105967728A (en) * 2016-05-10 2016-09-28 航天材料及工艺研究所 Fiber-enhanced Al2O3-SiO2 aerogel efficient heat isolation composite material and preparation method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1171093A (en) * 1994-11-23 1998-01-21 赫彻斯特股份公司 Composite material containing aerogel, process for manufacturing the same and the use thereof
CN102459079A (en) * 2009-04-27 2012-05-16 卡博特公司 Aerogel compositions and methods of making and using the same
CN105143141A (en) * 2009-04-27 2015-12-09 罗克伍尔国际公司 Aerogel compositions and methods of making and using them
CN105753388A (en) * 2009-04-27 2016-07-13 卡博特公司 Aerogel compositions and methods of making and using them
KR101099025B1 (en) * 2010-01-11 2011-12-29 이동희 Manufacture method of ultra lightweight foam cement
CN105967728A (en) * 2016-05-10 2016-09-28 航天材料及工艺研究所 Fiber-enhanced Al2O3-SiO2 aerogel efficient heat isolation composite material and preparation method thereof

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111892339A (en) * 2020-07-31 2020-11-06 航天特种材料及工艺技术研究所 Nano heat insulation sheet and preparation method thereof
CN116490463A (en) * 2020-11-20 2023-07-25 黑崎播磨株式会社 Aerogel composite molded body
CN116490463B (en) * 2020-11-20 2024-09-20 黑崎播磨株式会社 Aerogel composite molded body
CN114605107A (en) * 2022-04-06 2022-06-10 广州世陶新材料有限公司 Fiber-reinforced aerogel heat-insulating material prepared by gel injection molding method and preparation method thereof
CN114605107B (en) * 2022-04-06 2023-11-10 广州世陶新材料有限公司 Fiber reinforced aerogel heat insulation material prepared by gel casting method and preparation method thereof
CN114804805A (en) * 2022-04-24 2022-07-29 巩义市泛锐熠辉复合材料有限公司 Aerogel composite material and preparation method thereof
CN114804805B (en) * 2022-04-24 2023-08-22 巩义市泛锐熠辉复合材料有限公司 Aerogel composite material and preparation method thereof
CN115011311A (en) * 2022-06-01 2022-09-06 华南理工大学 Composite phase change material and preparation method and application thereof
CN115011311B (en) * 2022-06-01 2023-04-28 华南理工大学 Composite phase change material and preparation method and application thereof
CN115403308A (en) * 2022-09-28 2022-11-29 徐渊 Nano heat insulation plate suitable for different temperature sections and preparation method thereof
WO2024109289A1 (en) * 2022-11-21 2024-05-30 江苏安珈新材料科技有限公司 Aerogel thermal insulation material with opacifier coating on surface, and preparation method therefor

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Application publication date: 20190222