CN109347280A - A kind of motor stator is interior around winding mechanism - Google Patents
A kind of motor stator is interior around winding mechanism Download PDFInfo
- Publication number
- CN109347280A CN109347280A CN201811455893.3A CN201811455893A CN109347280A CN 109347280 A CN109347280 A CN 109347280A CN 201811455893 A CN201811455893 A CN 201811455893A CN 109347280 A CN109347280 A CN 109347280A
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- CN
- China
- Prior art keywords
- coiling
- frame
- bracket
- indexing
- support arm
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/085—Forming windings by laying conductors into or around core parts by laying conductors into slotted stators
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a kind of motor stator coiling machine structures, including coiling frame, coiling frame is c-type structure, dismountable coiling indexing bracket is installed by indexing bracket pins in coiling frame, there is the coiling support arm of stretching in each indexing on coiling indexing bracket, indexing bracket can be around indexing bracket pins in coiling frame, it rotates horizontally to replace the coiling support arm of non-coiling, the side that coiling indexes bracket is equipped with coiling jacking block, jacking block indexes the coiling support arm on bracket with coiling by coil insulating frame and connect, one end of winding frame connects motor, to realize coiling, coiling jacking block and indexing bracket and winding frame are on same straight line, its end face and indexing bracket coiling support arm extension end face, it can be rotated jointly with entire mechanism when coiling.Winding mechanism threading speed provided by the invention is fast, and winding efficiency is high, and wiring is beautiful, and motor consistency is high, while equipment cost is low, and failure rate and maintenance cost are much smaller than coiling winding mechanism in existing routine.
Description
Technical field
The present invention relates to a kind of winding mechanisms, and in particular to around winding mechanism in motor stator, belongs to the motor manufacturing
Field.
Background technique
The interior wound coiling of middle and small motor stator winding at present, usually used artificial coiling or slotting formula automatic coil winding machine,
Artificial coiling is time-consuming and laborious, and enameled wire wiring can not be beautiful consistent, causes each winding magnetic flux to have differences, and then influence electricity
Machine consistency of performance.And formula automatic coil winding machine is inserted there are equipment cost is excessively high, winding efficiency is relatively low, and maintenance difficulty etc. is asked
Topic.
Summary of the invention
The object of the present invention is to provide a kind of high-efficient, wound winding mechanisms in motor stator at low cost.
In order to solve the above-mentioned technical problem, the technical solution of the present invention is to provide a kind of motor stator coiling machine structure, packets
Coiling frame is included, the coiling frame is c-type structure, and one end of winding frame connects motor, and being equipped in the coiling frame can
The coiling of disassembly indexes bracket, and the coiling indexing bracket is equipped with movable coil insulating frame；The coiling frame passes through electricity
Machine rotation drives the coiling indexing bracket rotation in coiling frame, and by rotation mode, to be at the uniform velocity wrapped in coil exhausted by conducting wire
On edge frame.
Preferably, the coiling indexing bracket is equipped with multiple indexing, and the coiling of stretching is equipped in each indexing
Support arm.
Preferably, the side of the coiling indexing bracket is equipped with coiling jacking block, and jacking block passes through on coil insulating frame and bracket
Coiling support arm connect, the coiling jacking block and coiling support arm are in same level.
Preferably, coiling indexing bracket is fixed in coiling frame by indexing bracket pins, and indexing bracket can be along
Coiling indexing bracket pins rotate in coiling frame, and the coiling support arm of non-coiling is replaced by rotation.
The present invention also provides a kind of method for implementing motor stator coiling machine structure, operating procedure is as follows:
The first step is inserted in coil insulating frame after wherein a coiling support arm is aligned with coiling jacking block for index bracket, electricity
Motivation drives coiling frame to press the rotation of C arrow direction as shown in Figure 1, and then indexes bracket, coil insulating frame, coiling jacking block together
Rotation is followed, conducting wire is wrapped on coil insulating frame by realization；
Second step, after reaching pre- fixing turn, motor stops, and will wind the coil insulating frame of line according to direction shown in arrow A
It is pushed on wherein one group of coiling support arm on coiling indexing bracket.
Third step repeats the first step and the after coiling indexing bracket is rotated to another group of coiling support arm shown in B arrow
Two steps, until whole equal coilings of coiling support arm are completed；It as shown is the coiling support arm after winding process is fully completed.
4th step pushes away as shown, coiling is indexed the insulating frame on each coiling support arm of bracket according to direction shown in D arrow
Enter in motor stator slot, completes the winding process of motor stator.
Advantages of the present invention:
1. improving coiling production efficiency
2. reducing equipment cost
3. improving finished product consistency
Winding mechanism threading speed provided by the invention is fast, and winding efficiency is high, and wiring is beautiful, and motor consistency is high, simultaneously
Equipment cost is low, and failure rate and maintenance cost are much smaller than coiling winding mechanism in existing routine.
Detailed description of the invention
Fig. 1 is the structure and operation principle schematic diagram in a kind of motor stator provided by the invention around winding mechanism；
Fig. 2 is the single group coiling finished goods signal in a kind of motor stator provided by the invention around the structure of winding mechanism
Figure；
Fig. 3 is that the structure in a kind of motor stator provided by the invention around winding mechanism is mounted on motor stator coil
Scheme of installation.
The mark in the figure shows: 1- coiling jacking block；2- coil insulating frame；3- conducting wire；4- coiling indexes bracket；5- indexing
Bracket pins；6- coiling frame；7- stator core.
Specific embodiment
In order to make the present invention more obvious and understandable, hereby with preferred embodiment, and attached drawing is cooperated to be described in detail below.
As shown in Figure 1, being a kind of motor stator coiling machine structure provided by the invention, including coiling frame 6, the winding frame
Frame 6 is c-type structure, is equipped with dismountable coiling by indexing bracket pins 5 in the coiling frame 6 and indexes bracket 4, it is described around
Line indexing bracket 4 has the coiling support arm 8 of stretching in each indexing, and the coiling indexing bracket 4 can exist along indexing bracket pins 5
The direction arrow B as shown in Figure 1 rotates in coiling frame 6, and to replace the coiling support arm 8 of non-coiling, the coiling indexes bracket 4
Side be equipped with coiling jacking block 1, jacking block 1 by movable coil insulating frame 2 and coiling indexing bracket 4 on 8 phase of coiling support arm
It connects, coil insulating frame 2 is for transmitting rotation in winding process and winds loading coiling support arm 8 in the direction arrow A as shown in Figure 1
On, one end of winding frame 6 connects motor, realizes coiling, the coiling jacking block 1 and indexing branch with the direction arrow C shown in FIG. 1
Frame 4 and winding frame 6 are on same straight line, end face and indexing 4 coiling support arm of bracket, 8 extension end face, when coiling
It can be rotated jointly with entire mechanism；In same level, the coiling frame 6 passes through motor for coiling jacking block 1 and coiling support arm 8
Rotation drives the coiling support arm 8 on the coiling indexing bracket 4 in coiling frame 6 to rotate, and conducting wire 3 is even by rotation mode
Speed is wrapped on coil insulating frame 2.
Coiling main body in the present invention is that coiling indexes bracket 4, can be divided into difference according to the slot number difference of motor stator 7
The number of divisions (in brushless motor, which is generally the 1/3 of the total slot number of motor), is illustrated in figure 2 winding process and is fully completed
Coiling support arm 8 afterwards, coiling support arm 8 after being fully completed by shown in Fig. 3, by the coil insulating frame 2 on coiling support arm 8 according to
Direction shown in D arrow is pushed into the slot of motor stator 7, completes the winding process of motor stator 7.
Application method of the invention is as follows:
The first step is inserted in coil insulating frame after wherein a coiling support arm 8 is aligned with coiling jacking block 1 for index bracket 4
2, motor drives coiling frame 6 to rotate as shown in Figure 1 by C arrow direction, and then indexes bracket 4, coil insulating frame 2, coiling
Jacking block 1 follows rotation together, and conducting wire is wrapped on coil insulating frame 2 by realization；
Second step, after reaching pre- fixing turn, motor stops, and will wind the coil insulating frame 2 of line according to side shown in arrow A
On wherein one group of coiling support arm 8 on push-in coiling indexing bracket 4.
Third step, by shown in B arrow by coiling indexing bracket 4 rotate to another group of coiling support arm 8 after, repeat the first step and
Second step, until the equal coiling of whole coiling support arms 8 is completed；It is illustrated in figure 2 the coiling support arm 8 after winding process is fully completed.
4th step, as shown in figure 3, coiling is indexed the coil insulating frame 2 on each coiling support arm 8 of bracket 4 according to D arrow institute
In the slot for showing direction push-in motor stator 7, the winding process of motor stator 7 is completed.
Winding mechanism threading speed provided by the invention is fast, and winding efficiency is high, and wiring is beautiful, and motor consistency is high, simultaneously
Equipment cost is low, and failure rate and maintenance cost are much smaller than coiling winding mechanism in existing routine.
Claims (5)
1. a kind of motor stator coiling machine structure, which is characterized in that including coiling frame (6), the coiling frame (6) is c-type knot
Structure, one end of winding frame (6) connect motor, are equipped with dismountable coiling indexing bracket (4), institute in the coiling frame (6)
It states coiling indexing bracket (4) and is equipped with movable coil insulating frame (2)；The coiling frame (6) by motor rotate, drive around
Coiling indexing bracket (4) rotation in wire frame (6), and conducting wire (3) are at the uniform velocity wrapped in coil insulating frame by rotation mode
(2) on.
2. a kind of motor stator coiling machine structure according to claim 1, which is characterized in that the coiling indexes bracket (4)
Multiple indexing are equipped with, the coiling support arm (8) of stretching is equipped in each indexing.
3. a kind of motor stator coiling machine structure according to claim 1, which is characterized in that the coiling indexes bracket (4)
Side be equipped with coiling jacking block (1), jacking block (1) is connected with the coiling support arm (8) on bracket (4) by coil insulating frame (2), institute
Coiling jacking block (1) and coiling support arm (8) is stated in same level.
4. a kind of motor stator coiling machine structure according to claim 1, which is characterized in that the coiling indexes bracket (4)
Be fixed in coiling frame (6) by indexing bracket pins (5), indexing bracket (4) can along around indexing bracket pins (5) in winding frame
Rotation in frame (6), the coiling support arm (8) of non-coiling is replaced by rotation.
5. a kind of method of motor stator coiling machine structure described in a kind of implementation claim 1-4, operating procedure are as follows:
The first step insulate the coil that is inserted in after wherein a coiling support arm (8) is aligned with coiling jacking block (1) for indexing bracket (4)
Frame (2) opens motor and coiling frame (6) is driven to rotate as shown in Figure 1 by C arrow direction, and then indexes bracket (4), coil
Insulating frame (2), coiling jacking block (1) follow rotation together, and conducting wire is wrapped on coil insulating frame (2) by realization；
Second step, after reaching pre- fixing turn, motor stops, and the coil insulating frame (2) for winding line is pushed away according to direction shown in arrow A
Enter on wherein one group of coiling support arm (8) in coiling indexing bracket (4).
Third step, by shown in B arrow by coiling indexing bracket (4) rotate to another group of coiling support arm (8) after, repeat the first step and
Second step, until the coiling of whole coiling support arms (8) is completed；It is illustrated in figure 2 the coiling support arm after winding process is fully completed
(8)。
4th step, as shown in figure 3, coiling is indexed the insulating frame (2) on bracket (4) each coiling support arm (8) according to shown in D arrow
Direction is pushed into motor stator slot, completes the winding process of motor stator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811455893.3A CN109347280A (en) | 2018-11-30 | 2018-11-30 | A kind of motor stator is interior around winding mechanism |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811455893.3A CN109347280A (en) | 2018-11-30 | 2018-11-30 | A kind of motor stator is interior around winding mechanism |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109347280A true CN109347280A (en) | 2019-02-15 |
Family
ID=65319169
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811455893.3A Pending CN109347280A (en) | 2018-11-30 | 2018-11-30 | A kind of motor stator is interior around winding mechanism |
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| Country | Link |
|---|---|
| CN (1) | CN109347280A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104079082A (en) * | 2013-03-29 | 2014-10-01 | 陈正虎 | Externally rotating type stator |
| CN104858339A (en) * | 2015-04-24 | 2015-08-26 | 深圳市源明杰科技有限公司 | Line-winding and butt-welding integrated equipment and method |
| CN204980606U (en) * | 2015-09-21 | 2016-01-20 | 东莞市东迪自动化设备有限公司 | Six spool full -automatic coiling machines |
| CN205881686U (en) * | 2016-05-27 | 2017-01-11 | 上海睿通机器人自动化股份有限公司 | Full -automatic double -end hollow coil winding machine |
| CN106624477A (en) * | 2016-10-26 | 2017-05-10 | 上海睿通机器人自动化股份有限公司 | Full-automatic hollow coil winding spot welding machine |
| CN206412908U (en) * | 2017-01-24 | 2017-08-15 | 安徽泾县华威机械制造有限公司 | A kind of motor stator coil winding machine structure |
-
2018
- 2018-11-30 CN CN201811455893.3A patent/CN109347280A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104079082A (en) * | 2013-03-29 | 2014-10-01 | 陈正虎 | Externally rotating type stator |
| CN104858339A (en) * | 2015-04-24 | 2015-08-26 | 深圳市源明杰科技有限公司 | Line-winding and butt-welding integrated equipment and method |
| CN204980606U (en) * | 2015-09-21 | 2016-01-20 | 东莞市东迪自动化设备有限公司 | Six spool full -automatic coiling machines |
| CN205881686U (en) * | 2016-05-27 | 2017-01-11 | 上海睿通机器人自动化股份有限公司 | Full -automatic double -end hollow coil winding machine |
| CN106624477A (en) * | 2016-10-26 | 2017-05-10 | 上海睿通机器人自动化股份有限公司 | Full-automatic hollow coil winding spot welding machine |
| CN206412908U (en) * | 2017-01-24 | 2017-08-15 | 安徽泾县华威机械制造有限公司 | A kind of motor stator coil winding machine structure |
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Application publication date: 20190215 |