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CN109338197A - A kind of preparation method of high-compactness WC/Co composite material hard alloy - Google Patents

A kind of preparation method of high-compactness WC/Co composite material hard alloy Download PDF

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Publication number
CN109338197A
CN109338197A CN201811310911.9A CN201811310911A CN109338197A CN 109338197 A CN109338197 A CN 109338197A CN 201811310911 A CN201811310911 A CN 201811310911A CN 109338197 A CN109338197 A CN 109338197A
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powder
preparation
composite material
compactness
hard alloy
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张建峰
王笑影
张维维
卜凡
王越
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Hohai University HHU
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Hohai University HHU
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    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C29/00Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
    • C22C29/02Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides
    • C22C29/06Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds
    • C22C29/08Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on carbides or carbonitrides based on carbides, but not containing other metal compounds based on tungsten carbide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/17Metallic particles coated with metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • B22F3/105Sintering only by using electric current other than for infrared radiant energy, laser radiation or plasma ; by ultrasonic bonding
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C1/00Making non-ferrous alloys
    • C22C1/04Making non-ferrous alloys by powder metallurgy
    • C22C1/05Mixtures of metal powder with non-metallic powder
    • C22C1/051Making hard metals based on borides, carbides, nitrides, oxides or silicides; Preparation of the powder mixture used as the starting material therefor
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/18Pretreatment of the material to be coated
    • C23C18/1851Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material
    • C23C18/1872Pretreatment of the material to be coated of surfaces of non-metallic or semiconducting in organic material by chemical pretreatment
    • C23C18/1886Multistep pretreatment
    • C23C18/1893Multistep pretreatment with use of organic or inorganic compounds other than metals, first
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • C23C18/34Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
    • C23C18/36Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents using hypophosphites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Optics & Photonics (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Inorganic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

The invention belongs to ceramic materials preparation technology fields, and in particular to a kind of preparation method of WC/Co composite material hard alloy.After carbide powder is activated by cobalt salt first, carbide powder surface is made to coat one layer of uniform metallic cobalt using chemical plating method;Then, by the carbide powder discharge plasma sintering of coating surface cobalt layers, WC/Co composite material hard alloy is prepared.Preparation process of the present invention is easy to operate, short preparation period, and pollution is less and at low cost, and the composite material consistency of preparation is high, can be used as magnetic material, alloy material etc. applied to fields such as mine tool, buildings.

Description

A kind of preparation method of high-compactness WC/Co composite material hard alloy
Technical field
The present invention relates to a kind of preparation methods of high-compactness WC/Co composite material hard alloy, and in particular to Yi Zhongji In the method for the chemical plating cobalt coated tungsten carbide of cobalt salt activation, belong to field of material preparation.
Background technique
As the material base of new era hi-tech development and modern civilization, material has become the three big pillars of 21 century One of industry.Scientific and technological progress push material from unification to diversification change, two or more materials composition composite material at For research hotspot, important development direction of the hard alloy as composite material is widely used in every field.Hard alloy is logical Certain powder metallurgy process is crossed, form that the compound of refractory metal and Binder Phase metal are needed to design according to performance, ratio Example, distributed combination and manufactured new material.Compared to the single metal compound material of tradition, hard alloy is keeping each component material On the basis of the advantages of expecting performance, the performance complement and common gains between different composition materials can also be achieved.Its hardness is high, by force Degree and good toughness, while having both the excellent performances such as wear-resisting, heat-resisting, corrosion-resistant.On this basis, it is used for different products It is required that the material for having different physics and chemical speciality can be obtained by being changed to the design of hard alloy ingredient, simultaneously Using modern powder metallurgical technique, cemented carbide powder can be produced and be processed into various shape and size, can be met well The application requirement of the overwhelming majority.
The preparation of hard alloy be one from powder to block again to prepared due to different requirements referred to as different shape, The complex techniques process of the alloy product of size and performance.By the development of many decades, the process for producing of hard alloy by It is gradually mature.The links such as powder preparation, compression moulding and sintering are mainly passed through in the preparation of hard alloy, are led in preparation process to these Want the technical controlling of link that will directly affect the various aspects of performance of final hard metal article.It is most common in industrial production at present The method for preparing WC-Co powder is exactly that mechanical mixture mode-ball-milling method is used to mix hard phase and Binder Phase powder, pressure Blank is made, then is heated to certain temperature (sintering temperature) into sintering furnace, and kept for the regular hour (soaking time), it is then cold But get off, to obtain the cemented carbide material of required performance.(Bao Rui is easily good for macro Microwave Sintering Techniques in hard alloy to document Application [J] China YouSe Acta Metallurgica Sinica in preparation, 2014,24 (06): 1544-1561.) report a kind of use microwave burning Knot technology prepares the preparation method of hard alloy, outlines current situation and microwave burning that Microwave Sintering Techniques prepare hard alloy The problem of bond hard alloy.But in temperature-rise period, the transmittance process of energy is restricted by the coefficient of heat conduction, and And the phenomenon that easily causes that temperature distribution is non-uniform, it is unfavorable for the raising of hard metal article performance.And patent (Zhao Zhankui, grandson Happy front yard, the method that a kind of discharge plasma sintering of Wang Ming handle of the Big Dipper prepares bulk amorphous alloys:, CN105039761A [P] .2015.) A kind of method that discharge plasma sintering prepares bulk amorphous alloys is reported, this method is based on discharge plasma sintering technique, Interface bond strength height is prepared by reducing pulse duty factor, consistency is high, and amorphous characteristic keeps good agglomerate body amorphous Alloy;Document (the nanostructure 9Cr-ODS steel of Lu Chenyang, Lv Zheng, Yu Liang, Liu Chun bright discharge plasma sintering technique preparation and Its Micro-Structure Analysis [J] Rare Metals Materials and engineering, 2016,45 (02): 454-458.) report using electric discharge etc. from Son sintering (SPS) technology replaces traditional heat and other static pressuring processes, prepares the nanostructure 9Cr dispersed oxide with ultra-fine grain Strengthen (ODS) steel.
For this purpose, the present invention is based on the electroless cobalt plating packet tungsten carbide powders of cobalt salt activation to use discharge plasma sintering technique, Using conductive tungsten carbide, cobalt and graphite jig by pulse current with high-power output, the electric current of output on the one hand can Transmission heat is carried out by graphite jig, ecto-entad heats the sample in mold, and another aspect electric current is to be carbonized Tungsten is that conductor passes through sample interior and generates heat, is heated from inside to outside to sample.To compared to conventional sintering mode, put The whole process time of electric plasma agglomeration is short and high-efficient, and sample, which is heated evenly, to be easier to densify.
Summary of the invention
Goal of the invention: for the present Research of cemented carbide material, the present invention provide a kind of high evenness, high-compactness and Pollute the preparation method of few WC/Co composite material.
Technical solution: in order to solve the above technical problems, the present invention adopts the following technical scheme that: a kind of high-compactness WC/Co The preparation method of composite material hard alloy, includes the following steps:
1) tungsten carbide powder surface preparation: tungsten carbide powder is added in coarsening solution, is roughened under ultrasonic disperse effect; Powder after roughening, which is added in activating solution under ultrasonic disperse environment, carries out immersion treatment;Then the powder impregnated is put into Heated in crucible using batch-type furnace, in tungsten carbide powder Surface Creation metallic cobalt, obtains tungsten carbide activation powder;
2) tungsten carbide powder surface coats: by the tungsten carbide activation powder after roughening, cobalt salt activating pretreatment in change It learns and carries out plating reaction in plating solution, observation has a large amount of bubbles to generate, and when bubble no longer generates, reaction stops, and solution is carried out Filtering, is washed with deionized powder and dries, and obtains the carbonization tungsten composite powder that coating surface has uniform cobalt layers;
3) sintering of tungsten-cobalt carbide composite material: the carbonization tungsten composite powder that step 2) obtains is fitted into graphite jig It is compacted, and places pressure head to complete mold assembling, mold is put into discharge plasma sintering furnace and is vacuumized later Alloy powder is obtained, alloy powder is sintered molding in discharge plasma sintering furnace, after, close power supply and cooling To room temperature, sample is taken out up to high-compactness WC/Co composite material hard alloy.
Wherein, the granularity of tungsten carbide powder is 3~5 μm in step 1).
Wherein, in step 1), tungsten carbide powder is added by the useful load of 20~500g/L into coarsening solution and is carried out slightly Change, the coarsening solution is hydrofluoric acid-nitric acid solution, and the volume ratio of the hydrofluoric acid and nitric acid is 3:2.
Wherein, in step 1), the ultrasonic frequency is 30~40kHz, and ultrasonic power is 100~150W.
Wherein, in step 1), the activating solution is cobaltous sulfate-sodium hypophosphite solution, and group becomes Cobalt monosulfate heptahydrate 40 ~50g/L, a hydration 40~50g/L of sodium hypophosphite, soaking time is 30~120min.
Wherein, in step 1), the heating rate of the batch-type furnace is 5~10 DEG C/min, heat treatment temperature is 160~ 220 DEG C, soaking time is 60~120min.
Wherein, in step 2), the group of chemical plating fluid becomes Cobalt monosulfate heptahydrate 30-50g/L, a hydration sodium hypophosphite 30-50g/L, trisodium citrate dihydrate 50-70g/L and boric acid 20-30g/L.
Wherein, in step 2), system pH control occurs for the chemical plating fluid phase reaction in 9-12, and chemical plating fluid is set Heating and mechanical stirring in water-bath, at 70-90 DEG C, stirring rod revolving speed is 300-500r/min for bath temperature control, when plating Between be 5-15min.
Wherein, in step 3), alloy powder heating speed in discharging plasma sintering equipment is 50 DEG C/min- 150 DEG C/min, pressure 50MPa-100MPa.
Wherein, in step 3), holding temperature is 1300 DEG C -1500 DEG C after the sintering alloy powder, and soaking time is 3min-10min。
Wherein, in step 3), the quality of acquired alloy powder is 5-10g.
It is further preferable that in step 3), alloy powder heating speed in discharging plasma sintering equipment is 100 DEG C/ Min, pressure 70MPa.
It is further preferable that holding temperature is 1400 DEG C after sintering alloy powder, soaking time 5min in step 3).
The utility model has the advantages that obtaining high-compactness, high uniform WC/Co composite material hard alloy the present invention provides a kind of Technology of preparing.Make carbide powder surface coat one layer of uniform metallic cobalt using chemical plating method, and powder is put Electric plasma agglomeration, is prepared WC/Co composite material hardmetal samples and is heated evenly and be easier to densify.Preparation process operation Simply, the time is short and high-efficient, and pollution is less and at low cost, and the composite material consistency of preparation is high, can be used as alloy material, magnetism Material etc. is applied to the fields such as mine tool, building, aviation machine.
Detailed description of the invention
Fig. 1 be cobalt content be respectively fracture apperance result after 11wt% cobalt coated tungsten carbide powder sintering ((Fig. 1 a) low power and (Fig. 1 b) high power).
Specific embodiment
The following are the preferred embodiment of the present invention, for explaining only the invention, and is not intended to limit the present invention, and by this Illustrate that made improvement belongs to the range that appended claims of the present invention are protected.
Tungsten carbide powder, that is, WC powder buys the WC powder produced in Hebei province Nangong City Plain alloy material Co., Ltd.
Embodiment 1
A kind of preparation method of high-compactness WC/Co composite material hard alloy is present embodiments provided, preparation step is such as Under:
(1) taking average granularity is 5 μm of WC powder 2g, and WC powder is added in coarsening solution hydrofluoric acid-nitric acid solution, super It is roughened under sound peptizaiton, wherein hydrofluoric acid concentration 60ml/L, concentration of nitric acid 40ml/L, ultrasonic frequency 30kHz, Ultrasonic power is 100W, by powder filtering drying after roughening be put into activating solution cobaltous sulfate-sodium hypophosphite solution with roughening It is impregnated under the identical ultrasonic disperse environment of process, Cobalt monosulfate heptahydrate content is 40g/L, a hydration hypophosphorous acid in activating solution Sodium content is 40g/L, soaking time 60min;Then the powder impregnated is put into crucible and is heated using batch-type furnace Processing, heating rate is 10 DEG C/min when heating, and heat treatment temperature is 180 DEG C, keeps the temperature 120mim, obtains activation powder;It will Powder after activation is put into prepared chemical plating fluid, the composition of chemical plating fluid are as follows: Cobalt monosulfate heptahydrate 30g/L, a hydration Sodium hypophosphite 40g/L, trisodium citrate dihydrate 70g/L, boric acid 25g/L, pH value are adjusted to 9, and bath temperature is controlled at 70 DEG C, is stirred Mixing stick revolving speed is 350r/min, plating time 15min.Powder after chemical plating is filtered and dried, obtaining coating surface has The diamondite powder of uniform cobalt metal.
2) alloy powder that weighing 10g step 1) obtains, which is fitted into graphite jig, is compacted, and places pressure head to complete Mold, is put into discharge plasma sintering furnace later and is evacuated to 10Pa hereinafter, beginning to warm up later by mold assembling, Heating speed in discharge plasma sintering furnace is 100 DEG C/min, and pressure 70Mpa keeps the temperature 5min after being heated to 1400 DEG C, Then cool down with furnace.After sample is taken out, graphite paper is removed in two sides and side polishing, and is polished, and it is equal to obtain high-compactness Even WC/Co composite material hard alloy.
Embodiment 2
A kind of preparation method of high-compactness WC/Co composite material hard alloy is present embodiments provided, preparation step is such as Under:
1) taking average granularity is 3 μm of WC powder 2g, and tungsten carbide powder is added in coarsening solution, under ultrasonic disperse effect Roughening, hydrofluoric acid concentration 60ml/L, concentration of nitric acid 40ml/L, ultrasonic frequency 40kHz, ultrasonic power 120W. Powder filtering drying after roughening is put into cobaltous sulfate-sodium hypophosphite activating solution in ultrasonic disperse environment identical with coarsening process Under impregnated, in activating solution Cobalt monosulfate heptahydrate content be 50g/L, one hydration sodium hypophosphite content be 40g/L, soaking time For 120min.Then the powder impregnated is put into crucible and is heated using batch-type furnace, heating rate is 5 when heating DEG C/min, heat treatment temperature is 160 DEG C, keeps the temperature 60min, obtains activation powder;Pretreated powder is put into prepared In chemical plating fluid, Cobalt monosulfate heptahydrate 50g/L, hydration a sodium hypophosphite 45g/L, trisodium citrate dihydrate 50g/L, boric acid 25g/ L, pH value are adjusted to 11, and at 80 DEG C, stirring rod revolving speed is 300r/min, plating time 5min for bath temperature control.It will be chemical Powder after plating is filtered and is dried, and obtains the diamondite powder that coating surface has uniform cobalt metal.
2) weighing 10g alloy powder, which is fitted into graphite jig, is compacted, and places pressure head to complete mold assembling.By mould Tool is put into discharge plasma sintering furnace and is evacuated to 10Pa hereinafter, beginning to warm up later, discharge plasma sintering furnace Middle heating speed is 50 DEG C/min, and pressure 100Mpa keeps the temperature 10min, then cools down with furnace after being heated to 1300 DEG C.By sample After taking-up, graphite paper is removed in two sides and side polishing, and is polished, and it is hard to obtain the uniform WC/Co composite material of high-compactness Matter alloy.
Embodiment 3
A kind of preparation method of high-compactness WC/Co composite material hard alloy is present embodiments provided, preparation step is such as Under:
1) taking average granularity is 4 μm of WC powder 2g, and tungsten carbide powder is added in coarsening solution, under ultrasonic disperse effect Roughening, hydrofluoric acid concentration 60ml/L, concentration of nitric acid 40ml/L, ultrasonic frequency 35kHz, ultrasonic power 150W. Powder filtering drying after roughening is put into cobaltous sulfate-sodium hypophosphite activating solution in ultrasonic disperse environment identical with coarsening process Under impregnated, in activating solution Cobalt monosulfate heptahydrate content be 50g/L, one hydration sodium hypophosphite content be 50g/L, soaking time For 30min.Then the powder impregnated is put into crucible and is heated using batch-type furnace, heating rate is 8 when heating DEG C/min, heat treatment temperature is 220 DEG C, keeps the temperature 100min, obtains activation powder;Powder after cobalt salt activating pretreatment is put into In prepared chemical plating fluid, Cobalt monosulfate heptahydrate 30g/L, hydration sodium hypophosphite 30g/L, a trisodium citrate dihydrate 60g/L, Boric acid 20g/L, pH value are adjusted to 10, and at 90 DEG C, stirring rod revolving speed is 500r/min for bath temperature control, and plating time is 15min.Powder after chemical plating is filtered and dried, the diamondite powder that coating surface has uniform cobalt metal is obtained.
2) weighing 10g alloy powder, which is fitted into graphite jig, is compacted, and places pressure head to complete mold assembling.By mould Tool is put into discharge plasma sintering furnace and is evacuated to 10Pa hereinafter, beginning to warm up later.Discharge plasma sintering furnace Middle heating speed is 150 DEG C/min, and pressure 50Mpa keeps the temperature 3min, then cools down with furnace after being heated to 1500 DEG C.By sample After taking-up, graphite paper is removed in two sides and side polishing, and is polished, and it is hard to obtain the uniform WC/Co composite material of high-compactness Matter alloy.
Embodiment 4
A kind of preparation method of high-compactness WC/Co composite material hard alloy is present embodiments provided, preparation step is such as Under:
1) taking average granularity is 5 μm of WC powder 2g, and tungsten carbide powder is added in coarsening solution, under ultrasonic disperse effect Roughening, hydrofluoric acid concentration 60ml/L, concentration of nitric acid 40ml/L, ultrasonic frequency 30kHz, ultrasonic power 100W. Powder filtering drying after roughening is put into cobaltous sulfate-sodium hypophosphite activating solution in ultrasonic disperse environment identical with coarsening process Under impregnated, in activating solution Cobalt monosulfate heptahydrate content be 45g/L, one hydration sodium hypophosphite content be 45g/L, soaking time For 80min.Then the powder impregnated is put into crucible and is heated using batch-type furnace, heating rate is 10 when heating DEG C/min, heat treatment temperature is 200 DEG C, keeps the temperature 80min, obtains activation powder;Powder after cobalt salt activating pretreatment is put into In prepared chemical plating fluid, Cobalt monosulfate heptahydrate 40g/L, hydration sodium hypophosphite 50g/L, a trisodium citrate dihydrate 60g/L, Boric acid 30g/L, pH value are adjusted to 12, and at 80 DEG C, stirring rod revolving speed is 400r/min for bath temperature control, and plating time is 10min.Powder after chemical plating is filtered and dried, the diamondite powder that coating surface has uniform cobalt metal is obtained.
2) weighing 10g alloy powder, which is fitted into graphite jig, is compacted, and places pressure head to complete mold assembling.By mould Tool is put into discharge plasma sintering furnace and is evacuated to 10Pa hereinafter, beginning to warm up later, is sintered in discharge plasma Stove heating speed is 100 DEG C/min, and pressure 50Mpa keeps the temperature 10min, then cools down with furnace after being heated to 1400 DEG C.By sample After taking-up, graphite paper is removed in two sides and side polishing, and is polished, and it is hard to obtain the uniform WC/Co composite material of high-compactness Matter alloy.
Comparative example
1) the pure WC powder that average granularity is 3 μm and the pure metal cobalt powder that average grain diameter is 500nm are taken, respectively down payment Mass ratio 0wt%, 5wt%, 11wt% and the 17wt% for belonging to Co are put into agate mortar, while dehydrated alcohol is added, with grinding Pestle carries out wet-milling with certain speed, then duration 8h is dried to obtain Co-cladded wolfram carbide alloy powder.
2) weighing 10g alloy powder, which is fitted into graphite jig, is compacted, and places pressure head to complete mold assembling.By mould Tool is put into sintering cavity and is evacuated to 10Pa hereinafter, beginning to warm up later.Heating speed is 50 DEG C/min, and pressure is 100MPa.10min is kept the temperature after being heated to 800 DEG C, is then cooled down with furnace.After sample is taken out, stone is removed in two sides and side polishing Black paper, and polished, obtain WC/Co composite material hard alloy.
Experimental example
By Examples 1 to 4, we show that embodiment 2 is most preferred embodiment, we are by the mechanical mixture mode of embodiment 5 The performance for obtaining different cobalt content alloys from the chemical plating mode of most preferred embodiment 2 compares again.
Table 1 be embodiment 5 mechanical mixture mode with according to 2 chemical plating of embodiment, two kinds of processes cobalt content difference Under conditions of the Vickers hardness and the relative density table of comparisons of the WC/Co cemented carbide powder powder sintered compact that prepare, wherein embodiment 2 Plating process in tungsten-carbide powder quality 2g, then reach the composite powder that cobalt content is 5wt%, 11wt% and 17wt% Cobalt sulfate additional amount is respectively 2.1ml, 4.9ml, 8.2ml.Calculation formula is as follows:
V-cobalt sulfate additional amount/ml;W-cobalt content/%;M-tungsten carbide quality/g.
It can be seen that tungsten carbide hardness and consistency when soap-free emulsion polymeization mutually adds are all lower, with the increase of cobalt content, chemistry The hardness of the cemented carbide sintered body of depositing process preparation is up to 17.5Gpa, and hard alloy prepared by mechanical mixture mode is burnt The hardness of knot body is about 16.4Gpa;The relative density of the cemented carbide sintered body of chemical plating process preparation is about 99%, the relative density of the cemented carbide sintered body of mechanical mix techniques preparation is about 93%.This illustrates chemical plating process Effectively increase the hardness and consistency of cemented carbide sintered body.
The Vickers hardness and the relative density table of comparisons of 1 WC/Co composite material of table

Claims (10)

1. a kind of preparation method of high-compactness WC/Co composite material hard alloy, which comprises the steps of:
1) tungsten carbide powder surface preparation: tungsten carbide powder is added in coarsening solution, is roughened under ultrasonic disperse effect;Roughening Powder afterwards, which is added in activating solution under ultrasonic disperse environment, carries out immersion treatment;Then the powder impregnated is put into crucible It is middle to be heated using batch-type furnace, in tungsten carbide powder Surface Creation metallic cobalt, obtain tungsten carbide activation powder;
2) tungsten carbide powder surface coats: by the tungsten carbide activation powder after roughening, cobalt salt activating pretreatment in chemical plating Plating reaction is carried out in liquid, observation has a large amount of bubbles to generate, and when bubble no longer generates, reaction stops, solution is filtered, Powder is washed with deionized and dries, obtains the carbonization tungsten composite powder that coating surface there are uniform cobalt layers;
3) sintering of tungsten-cobalt carbide composite material: the carbonization tungsten composite powder that step 2 obtains is fitted into graphite jig and is carried out Compacting, and pressure head is placed to complete mold assembling, mold is put into discharge plasma sintering furnace later and vacuumizes to obtain Alloy powder, alloy powder are sintered molding in discharge plasma sintering furnace, after, it closes power supply and is cooled to room Temperature takes out sample up to high-compactness WC/Co composite material hard alloy.
2. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that The granularity of tungsten carbide powder is 3 ~ 5 μm in step 1).
3. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 1), tungsten carbide powder is added by the useful load of 20 ~ 500g/L and is roughened into coarsening solution, the coarsening solution is The volume ratio of hydrofluoric acid-nitric acid solution, the hydrofluoric acid and nitric acid is 3:2.
4. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 1), the ultrasonic frequency is 30 ~ 40kHz, and ultrasonic power is 100 ~ 150W.
5. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 1), the activating solution is cobaltous sulfate-sodium hypophosphite solution, and group becomes 40 ~ 50g/L of Cobalt monosulfate heptahydrate, a hydration 40 ~ 50g/L of sodium hypophosphite, soaking time are 30 ~ 120min.
6. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 1), the heating rate of the batch-type furnace is 5 ~ 10oC/min, heat treatment temperature are 160 ~ 220 DEG C, soaking time For 60 ~ 120min.
7. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 2, the group of chemical plating fluid becomes Cobalt monosulfate heptahydrate 30-50g/L, a hydration sodium hypophosphite 30-50g/L, two hydrations Sodium citrate 50-70g/L and boric acid 20-30 g/L.
8. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 2, system pH control occurs for the chemical plating fluid phase reaction in 9-12, and chemical plating fluid is placed in water-bath and is heated And mechanical stirring, at 70-90 DEG C, stirring rod revolving speed is 300-500 r/min, plating time 5-15min for bath temperature control.
9. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 3), alloy powder heating speed in discharging plasma sintering equipment is 50 DEG C/min-150 DEG C/min, pressure Power is 50MPa-100MPa.
10. the preparation method of high-compactness WC/Co composite material hard alloy according to claim 1, which is characterized in that In step 3), holding temperature is 1300 DEG C -1500 DEG C after the sintering alloy powder, soaking time 3min-10min.
CN201811310911.9A 2018-11-06 2018-11-06 A kind of preparation method of high-compactness WC/Co composite material hard alloy Pending CN109338197A (en)

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CN111560532A (en) * 2020-04-10 2020-08-21 河海大学 Preparation method and application of novel shield tunneling machine scraper
CN111850370A (en) * 2020-07-31 2020-10-30 河海大学 Preparation method of coarse-grain WC-Co hard alloy
CN111961941A (en) * 2020-09-02 2020-11-20 四川大学 Preparation method of superfine hard alloy cutter material
CN112063871A (en) * 2020-09-02 2020-12-11 四川大学 Preparation method of coarse-particle hard alloy
CN113174504A (en) * 2021-04-06 2021-07-27 杭州科技职业技术学院 High-wear-resistance Ti (C, N) -based metal ceramic cutter material and preparation method thereof
CN113774264A (en) * 2021-09-16 2021-12-10 中交隧道工程局有限公司 Preparation method of coarse-grain WC-Co-X hard alloy based on addition of ultrafine powder
CN115717227A (en) * 2022-11-17 2023-02-28 湖南人文科技学院 Metal-coated WC hard alloy coating and preparation method thereof

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111560532A (en) * 2020-04-10 2020-08-21 河海大学 Preparation method and application of novel shield tunneling machine scraper
CN111850370A (en) * 2020-07-31 2020-10-30 河海大学 Preparation method of coarse-grain WC-Co hard alloy
CN111961941A (en) * 2020-09-02 2020-11-20 四川大学 Preparation method of superfine hard alloy cutter material
CN112063871A (en) * 2020-09-02 2020-12-11 四川大学 Preparation method of coarse-particle hard alloy
CN111961941B (en) * 2020-09-02 2021-02-12 四川大学 Preparation method of superfine hard alloy cutter material
CN113174504A (en) * 2021-04-06 2021-07-27 杭州科技职业技术学院 High-wear-resistance Ti (C, N) -based metal ceramic cutter material and preparation method thereof
CN113774264A (en) * 2021-09-16 2021-12-10 中交隧道工程局有限公司 Preparation method of coarse-grain WC-Co-X hard alloy based on addition of ultrafine powder
CN113774264B (en) * 2021-09-16 2022-08-26 中交隧道工程局有限公司 Preparation method of coarse-grain WC-Co-X hard alloy based on adding superfine powder
CN115717227A (en) * 2022-11-17 2023-02-28 湖南人文科技学院 Metal-coated WC hard alloy coating and preparation method thereof

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