A kind of battery is flexible coupling the welding method of piece
Technical field
It is flexible coupling the welding method of piece the present invention relates to field of batteries more particularly to a kind of battery.
Background technique
Ultrasonic wave metal Fundamentals of Welding are the mechanical vibrational energies using supersonic frequency (more than 16KHz), connect gold of the same race
A kind of specific process of category or dissimilar metal.Metal neither conveys electric current to workpiece, also not to work when carrying out ultrasonic bonding
Part imposes high temperature heat source, only under static pressure, by frictional work that wire frame vibrational energy is changed between workpiece, deformation energy and has
The temperature rise of limit.Metallurgical bonding between connector is a kind of solid State Welding realized in the case that base material does not melt.Therefore it has
Phenomena such as overcoming to effect generated splashing when resistance welding and aoxidizing.
Increasingly severe now with global greenhouse effect, people more favor new energy field.Nowadays, lithium electricity
Main selection of the pond as new energy vehicle, the low manufacturing cost and high security of battery also become the mesh that power battery manufacturer chases
Mark.
Wherein, the tab needs of lithium battery link together by piece is flexible coupling with top cover pole, and be flexible coupling piece and pole
Ear is needed through ultrasonic bonding connection at one piece.The piece that is flexible coupling in order to prevent misplaces in the welding process with tab, existing
The soldering tip and pedestal of some device for ultrasonic welding are equipped with reticulate pattern.But when pedestal, which moves up and down position, to be restricted, the bottom of due to
Seat on there are reticulate pattern, the sector-meeting that is flexible coupling for causing to be welded is adhered on pedestal, can only be peeled away manually, cannot achieve tab with
The automation of pedestal is detached from, to improve production cost and reduce production efficiency.
Summary of the invention
The purpose of invention is: in view of the deficiencies of the prior art, and the welding method that a kind of battery is flexible coupling piece is provided, with
It solves the existing soldered piece that is flexible coupling to be adhered on the pedestal with reticulate pattern, need using removing manually, and can not achieve
The problem of automated production.
To achieve the goals above, the invention adopts the following technical scheme:
A kind of battery is flexible coupling the welding method of piece, comprising the following steps:
Step 1) makes its surface form reticulate pattern to the piece punching press that is flexible coupling;
Battery core and the piece that is flexible coupling with reticulate pattern are placed on the pedestal of device for ultrasonic welding by step 2), and are guaranteed super
The susceptor surface of sound wave welding equipment is smooth;
Step 3), the soldering tip using device for ultrasonic welding weld the tab of be flexible coupling piece and battery core with reticulate pattern
It connects;
After the completion of step 4), welding, increase the soldering tip of device for ultrasonic welding, pedestal level exits, and makes the piece that is flexible coupling
It is separated with pedestal.
On the one hand, the present invention carries out ultrasonic bonding by using the piece that is flexible coupling with reticulate pattern;So in the welding process
It can make to be flexible coupling piece and pedestal has enough contacts area, ensure that weldment does not misplace in the welding process;It is soft simultaneously
Reticulate pattern in connection sheet can increase the contact area of be flexible coupling piece and cell polar ear, improve weld strength and set with ultrasonic bonding
The energy work rate of standby demand reduces, to reduce the generation of metallic dust in welding process, reduces the wind that short circuit occurs for battery
Danger.
On the other hand, the present invention carries out ultrasonic bonding by using smooth pedestal;Rear base is completed in welding in this way
Pedestal direct level in the case where without any processing will not be allow to exit, to realize welding with the piece adherency that is flexible coupling
Battery is flexible coupling the automated production of piece, improves production efficiency.
It is flexible coupling the preferred embodiment of the welding method of piece as battery of the present invention, in step 1), the piece that is flexible coupling
Reticulate pattern depth be 0.1~5mm, more preferably 0.1~2mm.
It is flexible coupling the preferred embodiment of the welding method of piece as battery of the present invention, in step 2), the supersonic welding
The surface roughness for connecing plant bottom case is 0.05~12.5 μm, more preferably 0.05~6.3 μm.
It is flexible coupling the preferred embodiment of the welding method of piece as battery of the present invention, in step 1), the piece that is flexible coupling
The reticulate pattern shape of distribution is diamond shape, bar shaped, triangle or rectangular.
It is flexible coupling the preferred embodiment of the welding method of piece as battery of the present invention, in step 1), the piece that is flexible coupling
Reticulate pattern is formed by way of punching block punching press or embossing machine compacting.Its equipment operation is simple, and can ensure to emboss intensity, favorably
In the production for realizing automatic battery, production efficiency is improved.
It is flexible coupling the preferred embodiment of the welding method of piece as battery of the present invention, in step 1), the piece that is flexible coupling
Material be copper, aluminium or alloy.
It is flexible coupling the preferred embodiment of the welding method of piece as battery of the present invention, in step 2), the supersonic welding
Plant bottom case bottom end is connect equipped with resilient cushion, the resilient cushion is Rubber shock-absorbing pad, spring shock-absorbing pad or air cushion shock pad.
It is flexible coupling the preferred embodiment of the welding method of piece as battery of the present invention, in step 3), the pole of the battery core
Ear is Multilayer pole ear.
The beneficial effects of the present invention are: by the present invention in that with the pedestal of be flexible coupling piece and smooth surface with reticulate pattern,
It can effectively solve the problem that the piece that is flexible coupling after the completion of existing welding is adhered to the problem on reticulate pattern pedestal in this way, realization is flexible coupling piece weldering
The automated production of technique is connect, production efficiency is improved, reduces production cost;Metallic dust in welding process can also be reduced simultaneously
It generates, reduces the risk that short circuit occurs for battery.
Detailed description of the invention
Fig. 1 is process structure schematic diagram of the invention.
Fig. 2 is the piece surface texture schematic diagram that is flexible coupling of the invention.
Fig. 3 is ultrasonic bonding susceptor surface structural schematic diagram of the invention.
Fig. 4 is ultrasonic welding connection welding head surface texture schematic diagram of the invention.
In figure: 1- is flexible coupling piece;2- battery core;21- tab;3- pedestal;4- soldering tip.
Specific embodiment
It is attached below in conjunction with specific embodiment and specification to keep technical solution of the present invention and advantage clearer
Figure is described in further detail the present invention and its advantages, and embodiments of the present invention are not limited thereto.
As shown in figures 1-4, a kind of battery is flexible coupling the welding method of piece, comprising the following steps:
Step 1), to being flexible coupling, piece 1 makes its surface formation reticulate pattern by way of punching block punching press or embossing machine compacting;
Battery core 2 and the piece 1 that is flexible coupling with reticulate pattern are placed on the pedestal 3 of device for ultrasonic welding, and guarantee by step 2)
The susceptor surface of device for ultrasonic welding is smooth;
Step 3), the soldering tip 4 using device for ultrasonic welding, by with reticulate pattern be flexible coupling piece 1 and cell polar ear 21 carries out
Welding;Wherein, the NC-DH2040 of the model Heng Sheng Debye wave company of device for ultrasonic welding used in the present embodiment is super
Sound wave lithium moves battery welder;
After the completion of step 4), welding, increase the soldering tip 4 of device for ultrasonic welding, 3 level of pedestal exits, and makes to be flexible coupling
Piece 1 is separated with pedestal 3.
Compared with the prior art, on the one hand, the piece 1 that is flexible coupling of the invention, in the welding process can be the bottom of with equipped with reticulate pattern
Seat 3 has enough contacts area, ensure that horizontal displacement does not occur in the welding process for weldment;It is flexible coupling on piece 1 simultaneously
Reticulate pattern can increase the contact area of tab 21 in be flexible coupling piece and battery core, improve weld strength and device for ultrasonic welding demand
Energy work rate reduce, to reduce the generation of metallic dust in welding process, reduce the risk that short circuit occurs for battery;Separately
On the one hand, 3 smooth surface of pedestal of device for ultrasonic welding of the invention, completing rear base 3 in welding will not be with the piece 1 that is flexible coupling
Adherency;Therefore pedestal 3 level can exit in the case where without any processing, to realize that battery is flexible coupling 1 Welder of piece
The automated production of skill eliminates the process for needing to remove the piece that is flexible coupling manually after the completion of existing welding, substantially increases production
Efficiency.
Preferably, be flexible coupling piece 1 reticulate pattern depth be 0.1~5mm, more preferably 0.1~2mm.If the depth mistake of reticulate pattern
Shallowly, it will lead to the piece 1 that is flexible coupling to misplace in the welding process;If reticulate pattern depth is too deep, it will lead to after the completion of welding, ultrasound
The pedestal 3 of wave welding equipment is difficult to directly exit.Therefore, reticulate pattern depth is arranged in above-mentioned numerical value, can guarantees simultaneously soft
Connection sheet 1 does not occur to misplace in the welding process and so that pedestal 3 is directly exited after welding, so that the piece 1 that enables to be flexible coupling is expired
The actual use demand of foot.
Preferably, the surface roughness of device for ultrasonic welding pedestal 3 be 0.05~12.5 μm, more preferably 0.05~
6.3μm.Making the pedestal 3 of device for ultrasonic welding can smoothly exit after welding, and not adhere to the piece 1 that is flexible coupling, to realize soft
The automatic welding of connection sheet 1.
Preferably, the reticulate pattern shape being distributed on piece 1 that is flexible coupling is diamond shape, bar shaped, triangle or rectangular.By using above-mentioned
Shape can increase the contact area of be flexible coupling piece 1 and pedestal 3, so that reducing weldment in the welding process occurs horizontal displacement.
Preferably, be flexible coupling piece 1 material be copper, aluminium or alloy.Copper and aluminium are excellent conductive material, and are had certain
Plasticity, therefore it is able to satisfy the electric conductivity of battery;Alloy comprehensive performance is strong, and lasts a long time, therefore can improve making for battery
Use the service life.
Preferably, the seat bottom of device for ultrasonic welding pedestal 3 is equipped with resilient cushion.By in device for ultrasonic welding pedestal 3
Seat bottom be arranged resilient cushion, can be reduced vibration of the ultrasonic bonding to pedestal 3, weldment further prevented to send out in the welding process
Raw dislocation, while the generation of metallic dust in welding process is reduced, reduce the risk that short circuit occurs for battery.
Preferably, the seat bottom resilient cushion of device for ultrasonic welding pedestal 3 is that Rubber shock-absorbing pad, spring shock-absorbing pad or air cushion subtract
Shake pad.Rubber shock-absorbing pad has lasting high resiliency, has good damping and shock insulation performance, and cheap, can larger journey
Vibration of the reduction ultrasonic bonding of degree to pedestal;Spring shock-absorbing pad is combined using metal spring and rubber, damping effect
Opposite Rubber shock-absorbing pad is more preferable, but price is relatively high;The damping effect of air cushion shock pad is more outstanding, but price is relatively
It is high.
Preferably, the tab 21 in battery core is Multilayer pole ear.It not only can guarantee its weld strength using multi pole ears, but also can guarantee
Tab 21 is not breakdown.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party
Formula is changed and is modified.Therefore, the invention is not limited to above-mentioned specific embodiment, all those skilled in the art exist
Made any conspicuous improvement, replacement or modification all belong to the scope of protection of the present invention on the basis of the present invention.This
Outside, although using some specific terms in this specification, these terms are merely for convenience of description, not to the present invention
Constitute any restrictions.