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CN109202227A - A kind of effective operating procedure for inhibiting almag TIG weld defect - Google Patents

A kind of effective operating procedure for inhibiting almag TIG weld defect Download PDF

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Publication number
CN109202227A
CN109202227A CN201811172567.1A CN201811172567A CN109202227A CN 109202227 A CN109202227 A CN 109202227A CN 201811172567 A CN201811172567 A CN 201811172567A CN 109202227 A CN109202227 A CN 109202227A
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CN
China
Prior art keywords
welding
weldment
almag
striking
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811172567.1A
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Chinese (zh)
Inventor
井立太
苗慧霞
张延涛
王登第
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SEPCO Electric Power Construction Co Ltd
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SEPCO Electric Power Construction Co Ltd
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Priority to CN201811172567.1A priority Critical patent/CN109202227A/en
Publication of CN109202227A publication Critical patent/CN109202227A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • B23K9/167Arc welding or cutting making use of shielding gas and of a non-consumable electrode
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/235Preliminary treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Arc Welding In General (AREA)

Abstract

The present invention relates to the welding fields of almag argon arc welding, and in particular to a kind of operating procedure for effectively inhibiting almag TIG weld defect.The groove type of use: when weldment is located at vertical station, upper bevel angle is 40 °, and lower bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° of round and smooth chamfering;When weldment is located at horizontal station, two sides bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° of round and smooth chamfering, is conducive to hydrogen blistering floating and overflows, to avoid the formation of the defect of stomata, crackle, root incomplete fusion.The mode that electric arc slightly stops after striking achievees the effect that preheat groove, easy to operate practical.

Description

A kind of effective operating procedure for inhibiting almag TIG weld defect
Technical field
The present invention relates to the welding fields of almag argon arc welding, and in particular to a kind of effectively to inhibit almag TIG weldering Connect the operating procedure of defect.
Background technique
With progress scientific and technical in recent years and the rapid development of industrial circle, to the need of almag welded unit Ask also growing.General almag weld it is more using TIG welding (GTAW/TIG) and The welding method of metal inert gas arc welding (GMAW/MIG).Since the specific heat capacity and the latent heat of fusion of magnalium are small, It is qualified to obtain to be mainly adjusted by welding sequence when therefore welding, use high current, fast welding and the measures such as rigidly fix Welding point.To the preparation and the not specific regulation of specific welding operation technique before welding.The prior art is easily formed The defect of stomata, crackle, root incomplete fusion affects welding point internal soundness, additionally, due to the lack of standardization of operation technique, Cause appearance of weld quality.
Summary of the invention
The problem to be solved in the present invention is to provide a kind of defect raising welderings for avoiding the formation of stomata, crackle, root incomplete fusion The operating procedure of effective inhibition almag TIG weld defect of quality is connect,
The present invention is achieved by the following technical solutions:
A kind of effective operating procedure for inhibiting almag TIG weld defect, comprising the following steps:
A) open up groove: when weldment is located at vertical station, upper bevel angle is 40 °, and lower bevel angle is 35 °, and weldment root is repaired Grind 10 ° of round and smooth chamfering;When weldment is located at horizontal station, two sides bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° Round and smooth chamfering;
B) striking: before formal welding, the striking on test plate (panel), cease arc after the pilling of tungsten electrode front end, start to weld on workpiece;
C) preheat: electric arc slightly stops after striking, preheats to groove, starts addition weldering after weld pool surface is slightly recessed Silk, linear type move forward welding gun;
D) angle of welding gun, welding wire and workpiece: welding gun is vertical with workpiece in welding process, and the angle of welding wire and workpiece is no more than 15°;
E) spot welding: butt-welding fitting carries out spot welding;
F) bottoming filling welding: using in such a way that molten bath top discontinuously adds silk, welding gun is moved in a straight line after filling up groove, and Guarantee to cease arc on groove;When bottom welding to spot welding position, spot welded joint is cleaned out, backing weld seam both ends want reconditioning to go out It is convenient for subsequent connector in slope;
G) cover welding: welding gun running track will be at oblique circle.
Further, further include the drying of protective gas and welding wire:
The pipeline of protective gas keeps drying using device for drying and filtering;Welding wire is polished using alloy cutting sheet, cleans out welding wire And the moisture and oxidation film on base material surface;
Windproof and rain proof measure is carried out in welding region, reduces the air flowing and air humidity at welding scene.
Further, welding parameter are as follows: striking/breath arc current 20A, bottom welding electric current select 170A-185A, cosmetic welding Electric current selection 145A-160A is met, bias electric current 100A, speed of welding (12-15) cm/min are exchanged.
Acquired beneficial effect is the present invention compared with prior art: the groove type of use: weldment is located at vertical work When position, upper bevel angle is 40 °, and lower bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° of round and smooth chamfering;Weldment is located at level When station, two sides bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° of round and smooth chamfering, is conducive to hydrogen blistering floating and overflows, To avoid the formation of the defect of stomata, crackle, root incomplete fusion.The mode that electric arc slightly stops after striking, which reaches, preheats groove Effect, it is easy to operate practical.
Welding gun is advanced using linear type when bottoming is filled, and welding gun reduces stomata using the advance of oblique circular trace when capping Generation, further improve welding quality.
Operation of the present invention is simple, practical, effectively avoids the formation of weld seam internal porosity, crack and unmlted welding, The generation of tungsten inclusion is effectively avoided simultaneously.
Detailed description of the invention
Fig. 1 is groove schematic diagram when weldment of the present invention is located at vertical station;
Fig. 2 is groove schematic diagram when weldment of the present invention is located at horizontal station.
Specific embodiment
The present invention is described in more detail with reference to the accompanying drawing.
Embodiment 1
As shown in Figure 1, when weldment is located at vertical station (weld seam is in the position 2G), it is a kind of effectively to inhibit almag TIG weld The operating procedure of defect, comprising the following steps:
A) it opens up groove: being overflowed to be conducive to hydrogen blistering floating, avoid the formation of the defect of stomata, crackle, root incomplete fusion, go up a slope Bicker degree is 40 °, and lower bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° of round and smooth chamfering;
B) striking: before formal welding, the striking on test plate (panel), cease arc after the pilling of tungsten electrode front end, start to weld on workpiece;
C) preheat: electric arc slightly stops after striking, preheats to groove, and such preheating method is simple and practical;When molten bath table Face starts to add welding wire after being slightly recessed, and linear type moves forward welding gun;
D) angle of welding gun, welding wire and workpiece: welding gun is vertical with workpiece in welding process, and the angle of welding wire and workpiece is no more than 15°;
E) spot welding: butt-welding fitting carries out spot welding, the welding parameter of spot welding and operation technique will compared with technology spot welding mode it is identical;
F) using in such a way that molten bath top discontinuously adds silk, stomata, Crack prevention, root bottoming filling welding: to be formed in order to reduce The defect of portion's incomplete fusion, welding gun moves in a straight line after filling up groove, and guarantees to cease arc on groove;Bottom welding is to putting welding position When setting, spot welded joint is cleaned out, backing weld seam both ends want reconditioning to go out slope convenient for subsequent connector;
G) cover welding: welding gun running track, to increase the area in molten bath, will be convenient for hydrogen quick from molten bath at oblique circle Evolution reduces the defect for forming stomata, Crack prevention, root incomplete fusion.
It further, further include the drying of protective gas and welding wire.The water content of strict control protective gas and welding wire The generation of stomata when being avoided that welding.
The pipeline of protective gas keeps drying using device for drying and filtering;Welding wire is polished using alloy cutting sheet, is cleaned out Welding wire and the moisture and oxidation film on base material surface prevent adsorbed moisture in un-cleared oxidation film from generating weld porosity.Clearly Safeguard measure is carried out after reason is clean, prevents from polluting once again.
Windproof and rain proof measure is carried out in welding region, reduces the air flowing and air humidity at welding scene.
In the present embodiment, welding parameter are as follows: striking/breath arc current 20A, bottom welding electric current select 170A-185A, capping Welding current selects 145A-160A, exchanges bias electric current 100A, speed of welding (12-15) cm/min.
Effective operating procedure for inhibiting almag TIG weld defect through the invention, almag weld seam of having determined The problem of internal porosity, crack and unmlted welding, greatly improves welding efficiency and welding quality.Also solves weldering simultaneously Seam surface shape unsightly, non-uniform problem.
Embodiment 2
As shown in Fig. 2, (weld seam is in the position 1G) is a kind of effectively to inhibit almag TIG weld when weldment is located at horizontal station The operating procedure of defect, comprising the following steps:
A) it opens up groove: being overflowed to be conducive to hydrogen blistering floating, avoid the formation of the defect of stomata, crackle, root incomplete fusion, two sides Bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° of round and smooth chamfering;
B) striking: before formal welding, the striking on test plate (panel), cease arc after the pilling of tungsten electrode front end, start to weld on workpiece;
C) preheat: electric arc slightly stops after striking, preheats to groove, and such preheating method is simple and practical;When molten bath table Face starts to add welding wire after being slightly recessed, and linear type moves forward welding gun;
D) angle of welding gun, welding wire and workpiece: welding gun is vertical with workpiece in welding process, and the angle of welding wire and workpiece is no more than 15°;
E) spot welding: butt-welding fitting carries out spot welding, the welding parameter of spot welding and operation technique will compared with technology spot welding mode it is identical;
F) using in such a way that molten bath top discontinuously adds silk, stomata, Crack prevention, root bottoming filling welding: to be formed in order to reduce The defect of portion's incomplete fusion, welding gun moves in a straight line after filling up groove, and guarantees to cease arc on groove;Bottom welding is to putting welding position When setting, spot welded joint is cleaned out, backing weld seam both ends want reconditioning to go out slope convenient for subsequent connector;
G) cover welding: welding gun running track, to increase the area in molten bath, will be convenient for hydrogen quick from molten bath at oblique circle Evolution reduces the defect for forming stomata, Crack prevention, root incomplete fusion.
It further, further include the drying of protective gas and welding wire.The water content of strict control protective gas and welding wire The generation of stomata when being avoided that welding.
The pipeline of protective gas keeps drying using device for drying and filtering;Welding wire is polished using alloy cutting sheet, is cleaned out Welding wire and the moisture and oxidation film on base material surface prevent adsorbed moisture in un-cleared oxidation film from generating weld porosity.Clearly Safeguard measure is carried out after reason is clean, prevents from polluting once again.
Windproof and rain proof measure is carried out in welding region, reduces the air flowing and air humidity at welding scene.
In the present embodiment, welding parameter are as follows: striking/breath arc current 20A, bottom welding electric current select 170A-185A, capping Welding current selects 145A-160A, exchanges bias electric current 100A, speed of welding (12-15) cm/min.
Effective operating procedure for inhibiting almag TIG weld defect through the invention, almag weld seam of having determined The problem of internal porosity, crack and unmlted welding, greatly improves welding efficiency and welding quality.Also solves weldering simultaneously Seam surface shape unsightly, non-uniform problem.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, made any to repair Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.

Claims (3)

1. a kind of operating procedure for effectively inhibiting almag TIG weld defect, which comprises the following steps:
A) open up groove: when weldment is located at vertical station, upper bevel angle is 40 °, and lower bevel angle is 35 °, and weldment root is repaired Grind 10 ° of round and smooth chamfering;When weldment is located at horizontal station, two sides bevel angle is 35 °, and the reconditioning of weldment root goes out 10 ° Round and smooth chamfering;
B) striking: before formal welding, the striking on test plate (panel), cease arc after the pilling of tungsten electrode front end, start to weld on workpiece;
C) preheat: electric arc slightly stops after striking, preheats to groove, starts addition weldering after weld pool surface is slightly recessed Silk, linear type move forward welding gun;
D) angle of welding gun, welding wire and workpiece: welding gun is vertical with workpiece in welding process, and the angle of welding wire and workpiece is no more than 15°;
E) spot welding: butt-welding fitting carries out spot welding;
F) bottoming filling welding: using in such a way that molten bath top discontinuously adds silk, welding gun is moved in a straight line after filling up groove, and Guarantee to cease arc on groove;When bottom welding to spot welding position, spot welded joint is cleaned out, backing weld seam both ends want reconditioning to go out It is convenient for subsequent connector in slope;
G) cover welding: welding gun running track will be at oblique circle.
2. effective operating procedure for inhibiting almag TIG weld defect according to claim 1, which is characterized in that also Including the drying of protective gas and welding wire:
The pipeline of protective gas keeps drying using device for drying and filtering;Welding wire is polished using alloy cutting sheet, cleans out welding wire And the moisture and oxidation film on base material surface;
Windproof and rain proof measure is carried out in welding region, reduces the air flowing and air humidity at welding scene.
3. effective operating procedure for inhibiting almag TIG weld defect according to claim 1, which is characterized in that weldering Connect parameter are as follows: striking/breath arc current 20A, bottom welding electric current select 170A-185A, and cover welding electric current selects 145A- 160A exchanges bias electric current 100A, speed of welding (12-15) cm/min.
CN201811172567.1A 2018-10-09 2018-10-09 A kind of effective operating procedure for inhibiting almag TIG weld defect Pending CN109202227A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110587079A (en) * 2019-10-24 2019-12-20 青岛磊金德冲压件有限公司 Method for arc welding of stainless steel and dissimilar materials
CN112975069A (en) * 2019-12-17 2021-06-18 中国核工业二三建设有限公司 Automatic welding process for controlling surplus height of welding line in pipeline
CN113664339A (en) * 2021-06-18 2021-11-19 中国化学工程第十四建设有限公司 Aluminum magnesium alloy welding method
CN114273759A (en) * 2021-12-30 2022-04-05 东方电气(武汉)核设备有限公司 Welding method of reactor core shroud assembly
GB2614714A (en) * 2022-01-12 2023-07-19 Lead Tech Limited Joining of lead and lead alloys

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CN106475666A (en) * 2016-11-17 2017-03-08 中国华冶科工集团有限公司 Pipeline narrow gap vertical downward TIG weld method
CN108296610A (en) * 2017-12-08 2018-07-20 四川航天长征装备制造有限公司 A kind of TIG weld method of heat treatment reinforcement aluminium alloy

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CN102837115A (en) * 2012-09-27 2012-12-26 中国化学工程第三建设有限公司 Seamless welding method for aluminum and aluminum alloy or pipeline
CN104722895A (en) * 2015-02-06 2015-06-24 中国运载火箭技术研究院 TIG welding method applicable to moderately thick aluminum alloy
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110587079A (en) * 2019-10-24 2019-12-20 青岛磊金德冲压件有限公司 Method for arc welding of stainless steel and dissimilar materials
CN110587079B (en) * 2019-10-24 2021-08-06 青岛磊金德冲压件有限公司 Method for arc welding of stainless steel and dissimilar materials
CN112975069A (en) * 2019-12-17 2021-06-18 中国核工业二三建设有限公司 Automatic welding process for controlling surplus height of welding line in pipeline
CN113664339A (en) * 2021-06-18 2021-11-19 中国化学工程第十四建设有限公司 Aluminum magnesium alloy welding method
CN114273759A (en) * 2021-12-30 2022-04-05 东方电气(武汉)核设备有限公司 Welding method of reactor core shroud assembly
GB2614714A (en) * 2022-01-12 2023-07-19 Lead Tech Limited Joining of lead and lead alloys

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Application publication date: 20190115