CN109149048B - Welding equipment for resistor disc of filter control panel - Google Patents
Welding equipment for resistor disc of filter control panel Download PDFInfo
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- CN109149048B CN109149048B CN201811003091.9A CN201811003091A CN109149048B CN 109149048 B CN109149048 B CN 109149048B CN 201811003091 A CN201811003091 A CN 201811003091A CN 109149048 B CN109149048 B CN 109149048B
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- 238000003466 welding Methods 0.000 title claims abstract description 187
- 230000002950 deficient Effects 0.000 claims abstract description 72
- 230000007246 mechanism Effects 0.000 claims abstract description 66
- 230000000670 limiting effect Effects 0.000 claims description 43
- 238000003825 pressing Methods 0.000 claims description 25
- 238000012840 feeding operation Methods 0.000 claims description 5
- 230000004888 barrier function Effects 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 20
- 238000001179 sorption measurement Methods 0.000 description 12
- 239000000463 material Substances 0.000 description 8
- 238000000926 separation method Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 6
- 238000007599 discharging Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000001514 detection method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000003384 imaging method Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000002238 attenuated effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 125000003003 spiro group Chemical group 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P11/00—Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
A filter control board resistance chip bonding apparatus includes: the resistor disc stacking mechanism, the resistor disc feeding and carrying mechanism, the welding mechanism and the defective product transferring mechanism are sequentially arranged on one side of the conveying assembly line along the moving direction of the conveying assembly line. According to the filter control board resistor sheet welding equipment, the conveying assembly line, the resistor sheet stacking mechanism, the resistor sheet feeding and carrying mechanism, the welding mechanism and the defective product transferring mechanism are arranged, so that the processing operations of feeding, mounting, welding, detecting, blanking and the like of a filter control board assembly are completed, and the processing mode of manual welding is replaced, so that the production and processing efficiency and the production quality are effectively improved.
Description
Technical Field
The invention relates to the technical field of filter processing, in particular to a welding device for a resistance sheet of a filter control panel.
Background
The filter functions to allow a signal of a certain frequency to pass smoothly, while a signal of another frequency is greatly suppressed, which is essentially a frequency selective circuit. In the filter, a frequency range through which a signal can pass is called a passband or passband; conversely, the frequency range in which the signal is greatly attenuated or completely suppressed is called the stop band; the demarcation frequency between the pass band and the stop band is referred to as the cut-off frequency; the voltage gain of the ideal filter in the passband is constant, and the voltage gain in the stopband is zero; there is a transition band of a certain frequency range between the pass band and the stop band of the actual filter.
As shown in fig. 1, a filter control board assembly 10 is provided, which comprises a control board 11 and a resistor 12, wherein a placing groove 11a and a welding groove 11b are formed in the control board 11, the placing groove 11a is communicated with the welding groove 11b, two clamping notches 11c are further formed in the back surface of the control board 11, the resistor 12 comprises a resistor body 12a and a welding strip 12b, the resistor body 12a is arranged in the placing groove 11a, and the welding strip 12b is arranged in the welding groove 11 b; when the placement of the resistor 12 is completed, the welding bars 12b in the welding grooves 11b are welded by means of welding, so that the resistor 12 communicates with the control board 11.
However, in the conventional processing, the control board 11 and the resistor 12 of the filter control board assembly 10 are generally welded manually, and the manual method is not efficient in production, but is not high in welding accuracy, and cannot be adapted to mass production operations.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides filter control board resistance sheet welding equipment which can replace manual welding processing operation on a filter control board assembly and has higher production efficiency and welding precision.
The aim of the invention is realized by the following technical scheme:
A filter control board resistance chip bonding apparatus includes: the resistor disc stacking mechanism, the resistor disc feeding and conveying mechanism, the welding mechanism and the defective product transferring mechanism are sequentially arranged on one side of the conveying assembly line along the moving direction of the conveying assembly line;
The conveying assembly line comprises a conveying supporting table, a first conveying belt, a first conveying driving assembly, a second conveying belt, a second conveying driving assembly, a pushing assembly and a bearing jig, wherein a first limit baffle, a second limit baffle and a third limit baffle are arranged on the conveying supporting table, the first limit baffle, the second limit baffle and the third limit baffle are arranged in parallel, the first conveying belt is arranged between the first limit baffle and the second limit baffle, the second conveying belt is arranged between the second limit baffle and the third limit baffle, the first conveying driving assembly is connected with the first conveying belt, the second conveying driving assembly is connected with the second conveying belt, the pushing assembly is arranged on the conveying supporting table, the bearing jig is used for bearing a filter control board, the first conveying belt is used for carrying out feeding conveying operation on the bearing jig, the pushing assembly is used for pushing the bearing jig on the first conveying belt onto the second conveying belt, and the second conveying belt is used for carrying out feeding operation on the bearing jig;
the pushing assembly comprises a pushing plate and a pushing driving piece, the pushing plate is arranged between the first conveying belt and the second conveying belt in a sliding manner, and the pushing driving piece is connected with the pushing plate;
The bearing jig comprises a bearing base, a rotary driving piece and a positioning pressing strip, wherein a control board placing groove and a mounting groove are formed in the bearing base, the control board placing groove and the mounting groove are arranged at intervals, the rotary driving piece is arranged in the mounting groove, one end of the positioning pressing strip is connected with the rotary driving piece, and the other end of the positioning pressing strip is used for pressing and fixing a filter control board in the control board placing groove;
The control panel standing groove is kept away from be provided with spacing elastic plate on the side of mounting groove, be provided with first spacing elastic column and the spacing elastic column of second on the spacing elastic plate, first spacing elastic column with spacing elastic column looks parallel arrangement of second.
In one embodiment, the first and second transport driving assemblies are motors.
In one embodiment, the pushing driving member is a cylinder.
In one embodiment, the pushing plate is of a cuboid structure.
In one embodiment, one end of the conveying support table is provided with a conveying positioning stop bar.
In one embodiment, the conveying and positioning barrier strip is of a cuboid structure.
In one embodiment, the rotary drive is a rotary motor.
In one embodiment, the limiting elastic plate is a rubber elastic plate.
In one embodiment, the first spacing elastic column and the second spacing elastic column are both silica gel elastic columns.
In one embodiment, the bearing base is of a cuboid structure.
Compared with the prior art, the invention has at least the following advantages:
According to the filter control board resistor sheet welding equipment, the conveying assembly line, the resistor sheet stacking mechanism, the resistor sheet feeding and carrying mechanism, the welding mechanism and the defective product transferring mechanism are arranged, so that the processing operations of feeding, mounting, welding, detecting, blanking and the like of a filter control board assembly are completed, and the processing mode of manual welding is replaced, so that the production and processing efficiency and the production quality are effectively improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a filter control board assembly;
FIG. 2 is a schematic diagram of a resistance chip bonding apparatus for a filter control board according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a carrying jig of a transfer line of the filter control board resistance chip bonding apparatus of FIG. 2;
FIG. 4 is a schematic view of the resistor stacking mechanism of the resistor soldering apparatus for the filter control board of FIG. 2;
FIG. 5 is a schematic view of a resistor feeding and conveying mechanism of the resistor welding device of the filter control board in FIG. 2;
FIG. 6 is a schematic structural view of a welding mechanism of the filter control board resistance chip welding apparatus of FIG. 2;
Fig. 7 is a schematic structural view of a defective product transferring mechanism of the filter control board resistance chip bonding apparatus in fig. 2.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
In one embodiment, a filter control board resistance chip bonding apparatus includes: the resistor disc stacking mechanism, the resistor disc feeding and conveying mechanism, the welding mechanism and the defective product transferring mechanism are sequentially arranged on one side of the conveying assembly line along the moving direction of the conveying assembly line; the conveying assembly line comprises a conveying supporting table, a first conveying belt, a first conveying driving assembly, a second conveying belt, a second conveying driving assembly, a pushing assembly and a bearing jig, wherein a first limit baffle, a second limit baffle and a third limit baffle are arranged on the conveying supporting table, the first limit baffle, the second limit baffle and the third limit baffle are arranged in parallel, the first conveying belt is arranged between the first limit baffle and the second limit baffle, the second conveying belt is arranged between the second limit baffle and the third limit baffle, the first conveying driving assembly is connected with the first conveying belt, the second conveying driving assembly is connected with the second conveying belt, the pushing assembly is arranged on the conveying supporting table, the bearing jig is used for bearing a filter control board, the first conveying belt is used for carrying out feeding conveying operation on the bearing jig, the pushing assembly is used for pushing the bearing jig on the first conveying belt onto the second conveying belt, and the second conveying belt is used for carrying out feeding operation on the bearing jig; the pushing assembly comprises a pushing plate and a pushing driving piece, the pushing plate is arranged between the first conveying belt and the second conveying belt in a sliding manner, and the pushing driving piece is connected with the pushing plate; the bearing jig comprises a bearing base, a rotary driving piece and a positioning pressing strip, wherein a control board placing groove and a mounting groove are formed in the bearing base, the control board placing groove and the mounting groove are arranged at intervals, the rotary driving piece is arranged in the mounting groove, one end of the positioning pressing strip is connected with the rotary driving piece, and the other end of the positioning pressing strip is used for pressing and fixing a filter control board in the control board placing groove; the control panel standing groove is kept away from be provided with spacing elastic plate on the side of mounting groove, be provided with first spacing elastic column and the spacing elastic column of second on the spacing elastic plate, first spacing elastic column with spacing elastic column looks parallel arrangement of second. According to the filter control board resistor sheet welding equipment, the conveying assembly line, the resistor sheet stacking mechanism, the resistor sheet feeding and carrying mechanism, the welding mechanism and the defective product transferring mechanism are arranged, so that the processing operations of feeding, mounting, welding, detecting, blanking and the like of a filter control board assembly are completed, and the processing mode of manual welding is replaced, so that the production and processing efficiency and the production quality are effectively improved.
To better illustrate the filter control board resistance chip bonding apparatus described above, the concepts of the filter control board resistance chip bonding apparatus described above are better understood. Referring to fig. 2, a filter control board resistance chip bonding apparatus 20 includes: the conveying assembly line 100, the resistor disc stacking mechanism 200, the resistor disc feeding and conveying mechanism 300, the welding mechanism 400 and the defective product transferring mechanism 500 are sequentially arranged on one side of the conveying assembly line 100 along the moving direction of the conveying assembly line 100.
It should be noted that, the conveying line 100 is used for performing feeding conveying and discharging conveying operations on the control board 11 of the filter control board assembly 10; the resistor disc stacking mechanism 200 is used for stacking, storing and feeding the resistor disc 12 to the resistor disc feeding and conveying mechanism 300; the resistor feeding and conveying mechanism 300 is used for conveying the resistor 12 and conveying the resistor 12 one by one to be placed on the conveying assembly line 100; the welding mechanism 400 is used for performing welding operation on the control board 11 and the resistor disc 12 on the conveying pipeline 100; the defective product transferring mechanism 500 is used for detecting the welded filter control board assembly 10 on the conveying assembly line 100 and removing defective products.
Referring to fig. 2 again, the conveying line 100 includes a conveying support table 110, a first conveying belt 120, a first conveying driving assembly 130, a second conveying belt 140, a second conveying driving assembly 150, a pushing assembly 160 and a carrying jig 170, wherein the conveying support table 110 is provided with a first limit baffle 111, a second limit baffle 112 and a third limit baffle 113, the first limit baffle 111, the second limit baffle 112 and the third limit baffle 113 are parallel to each other, the first conveying belt 120 is disposed between the first limit baffle 111 and the second limit baffle 112, the second conveying belt 140 is disposed between the second limit baffle 112 and the third limit baffle 113, the first conveying driving assembly 130 is connected with the first conveying belt 120, the second conveying driving assembly 150 is connected with the second conveying belt 140, the pushing assembly 160 is disposed on the conveying support table 110, the carrying jig 170 is used for carrying the filter control board, that is, the carrying jig 170 is used for carrying and placing the first conveying belt 120 is used for carrying the carrying jig 170, the first conveying belt 120 is disposed between the first limit baffle 111 and the second limit baffle 112, the second conveying belt 140 is disposed between the second limit baffle 112 and the third limit baffle 113, the first conveying belt 140 is disposed between the first conveying belt 140 and the second conveying driving assembly 130 is connected with the second conveying belt 140. In the present embodiment, the first conveying driving assembly 130 and the second conveying driving assembly 150 are both motors.
It should be noted that, the first limit baffle 111 and the second limit baffle 112 form a feeding area, the first conveyor belt 120 is disposed between the first limit baffle 111 and the second limit baffle 112, and the first conveying driving assembly 130 is configured to drive the first conveyor belt 120 to rotate relative to the conveying support table 110, so as to perform feeding and conveying on the carrying fixture 170 disposed on the first conveyor belt 120. The second limiting baffle 112 and the third limiting baffle 113 form a blanking area, the second conveying belt 140 is arranged between the second limiting baffle 112 and the third limiting baffle 113, and the second conveying driving assembly 150 is used for driving the second conveying belt 140 to rotate relative to the conveying support table 110, so that the bearing jig 170 placed on the second conveying belt 140 is fed and conveyed. The first limit baffle 111, the second limit baffle 112 and the third limit baffle 113 play a role in position limitation in the process of feeding and discharging of the bearing jig 170, so that the conveying operation of the conveying assembly line 100 is more stable.
In an embodiment, the first conveyor belt 120 and the second conveyor belt 140 are symmetrically disposed on the conveying support table 110 with the second limit baffle 112 as a central axis, and the conveying direction of the first conveyor belt 120 is opposite to that of the second conveyor belt 140, so that the overall structural strength is more compact, the purpose of saving space is achieved, and the welding operation of the filter control board assembly 10 is simpler.
Referring to fig. 2 again, the pushing assembly 160 includes a pushing plate 161 and a pushing driving member 162, the pushing plate 161 is slidably disposed between the first conveyor belt 120 and the second conveyor belt 140, and the pushing driving member 162 is connected to the pushing plate 161; in this embodiment, the pushing plate 161 has a rectangular parallelepiped structure, and the pushing driving member 162 is a cylinder.
Further, one end of the conveying support table 110 is provided with a conveying positioning blocking strip 114, and the conveying positioning blocking strip 114 has a cuboid structure.
It should be noted that, the first conveyor belt 120 performs feeding and conveying on the carrying jig 170, firstly, the carrying jig 170 is conveyed to a station of the resistor piece feeding and conveying mechanism 300, the resistor piece feeding and conveying mechanism 300 places the resistor piece 12 at a position corresponding to the carrying jig 170, and after the placement of the resistor piece is completed, the first conveyor belt 120 conveys the carrying jig 170 to the welding mechanism 400 for welding operation, so that the resistor piece 12 is welded on the control board 11; after welding, the first conveyor belt 120 conveys the carrying jig 170 to the pushing assembly 160, at this time, the carrying jig 170 abuts against the conveying positioning barrier strip 114 on the conveying supporting table 110, the conveying positioning barrier strip 114 plays a role in position limitation, so that the carrying jig 170 is in a relatively static state, at this time, the pushing driving piece 162 drives the pushing plate 161 to move towards the direction on the second conveyor belt 140, so that the carrying jig 170 is pushed to move onto the second conveyor belt 140, and then the second conveyor belt 140 performs blanking conveying operation on the carrying jig 170.
In order to enable the pushing plate 161 to smoothly push the pushing carrier fixture 170 onto the second conveying belt 140, the second limiting baffle 112 is provided with a pushing through groove, the pushing through groove is aligned with the pushing plate 161, and a pushing channel is formed between the first conveying belt 120 and the second conveying belt 140 through the pushing through groove, so that the pushing plate 161 can smoothly push the carrier fixture 170 onto the second conveying belt 140, and meanwhile, the pushing through groove can play a role in limiting the position of the carrier fixture 170, so that pushing operation of the pushing plate 161 is more stable, and the carrier fixture 170 can be accurately pushed onto the second conveying belt 140.
As shown in fig. 3, the bearing fixture 170 includes a bearing base 171, a rotary driving member 172 and a positioning pressing bar 173, the bearing base 171 is provided with a control board placing groove 171a and a mounting groove 171b, the control board placing groove 171a and the mounting groove 171b are arranged at intervals, the rotary driving member 172 is arranged in the mounting groove 171b, one end of the positioning pressing bar 173 is connected with the rotary driving member 172, the other end of the positioning pressing bar 173 is used for pressing and fixing the filter control board in the control board placing groove 171a, that is, the other end of the positioning pressing bar 173 is used for pressing and fixing the control board 11 in the control board placing groove 171 a. In this embodiment, the rotary driving member is a rotary motor, and the bearing base is a rectangular parallelepiped structure.
Meanwhile, the control board 11 is placed in the control board placing groove 171a of the carrying base 171 by a manual or corresponding manipulator, and at this time, the rotation driving member 172 disposed in the mounting groove 171b drives the positioning pressing bar 173 to rotate, so that one end of the positioning pressing bar 173 rotates onto the control board placing groove 171a, thereby pressing and fixing the control board 11 in the control board placing groove 171a, preventing the control board 11 in the control board placing groove 171a from being shifted in position when the resistor 12 is welded, and making the welding precision higher.
In an embodiment, the control board placement grooves 171a and the mounting grooves 171b are provided in plurality, so that the loading and welding operations of the control boards 11 can be adapted, and the production efficiency can be effectively improved.
Referring to fig. 3 again, in order to further improve the bearing strength of the bearing fixture 170 on the control board 11, so that the control board 11 can be quickly installed and placed, and position deviation is not easy to occur, a side surface of the control board placement groove 171a away from the installation groove 171b is provided with a limiting elastic plate 171c, the limiting elastic plate 171c is provided with a first limiting elastic column 171d and a second limiting elastic column 171e, and the first limiting elastic column 171d and the second limiting elastic column 171e are arranged in parallel. In this embodiment, the limiting elastic plate is a rubber elastic plate, and the first limiting elastic column and the second limiting elastic column are both silica gel elastic columns. When control panel 11 is placed in control panel standing groove 171a, when one end of control panel 11 and one side in control panel standing groove 171a butt, the other end and the spacing elastic plate 171c butt of control panel 11, through spacing elastic plate 171 c's elastic force, can inject the position of control panel 11 fast from this, carry out the joint location with two joint breach 11c of control panel 11 respectively through setting up first spacing elastic column 171d and the spacing elastic column 171e of second, so, can further improve the stability of control panel 11 in control panel standing groove 171a, can prevent control panel 11 dress mistake or dress reaction simultaneously, make control panel 11 place the installation operation precision higher.
As shown in fig. 4, the resistor sheet stacking mechanism 200 is described below:
The resistor sheet stacking mechanism 200 includes: a stacking table 210, a stacking adjustment device 220, a stacking blanking device 230 and a stacking separation device 240, wherein a stacking adjustment guide rail 211 is arranged on the stacking table 210; in this embodiment, the stacking adjustment rail is a linear rail.
Further, the stacking adjustment device 220 includes a stacking adjustment slide plate 221 and a stacking adjustment driving assembly 222, the stacking adjustment slide plate 221 is slidably disposed on the stacking adjustment rail 211, and the stacking adjustment driving assembly 222 is connected to the stacking adjustment slide plate 221; in this embodiment, the stacking adjustment drive assembly 222 includes a motor and a screw, the motor being connected to the screw, and the stacking adjustment slide being connected to the screw.
It should be noted that, the stacking workbench 210 is disposed at one side of the conveying assembly line 100, and the stacking adjustment driving assembly 222 is used to drive the stacking adjustment sliding plate 221 to slide on the stacking workbench 210, so that the position of the stacking adjustment sliding plate 221 can be adjusted, so as to adapt to production operations under different conditions, and the precision of production and processing is higher; the stacking adjustment device 220 can adjust the positions of the stacking and blanking device 230 and the stacking and separating device 240, so that the resistor disc 12 can be accurately separated and blanked onto the resistor disc feeding and conveying mechanism 300.
Referring to fig. 4 again, the stacking and blanking device 230 includes a stacking and blanking support frame 231, a first stacking clamping block 232, a second stacking clamping block 233, a stacking and clamping driving assembly 234 and a stacking and blanking tube group 235, the stacking and blanking support frame 231 is disposed on the stacking table 210, the first stacking clamping block 232 and the second stacking clamping block 233 are respectively slidably disposed on two sides of the stacking and blanking support frame 231, the stacking and clamping driving assembly 234 is respectively connected with the first stacking clamping block 232 and the second stacking clamping block 233, and the stacking and blanking tube group 235 is disposed between the first stacking clamping block 232 and the second stacking clamping block 233.
In one embodiment, the stacking blanking tube group 235 includes a plurality of blanking tubes, each of which is arranged on the stacking blanking support frame; for another example, the first stacking clamp block and the second stacking clamp block are arranged in parallel; for another example, the first stacking clamp block is aligned with the second stacking clamp block; for another example, the stacked clamping drive assembly is a clamping cylinder; thus, the overall structural strength can be improved, and the compactness of the overall structure is higher.
It should be noted that, the stacking and blanking tube group 235 is mounted on the stacking and blanking support frame 231, and the stacking and clamping driving assembly 234 drives the first stacking clamping block 232 and the second stacking clamping block 233 to perform a clamping movement close to each other, so that the stacking and blanking tube group 235 is clamped and fixed on the stacking and blanking support frame 231. The stacking blanking tube group 235 is provided with a plurality of blanking tubes, so that the resistor disc 12 can be stacked in the blanking tubes, and the inner cavities of the blanking tubes are arranged according to the shape of the resistor disc 12, so that the positions of the resistor disc 12 when stacked can be limited, and meanwhile, falling separation can be better performed when the stacking separation device 240 performs separation operation.
Referring again to fig. 4, the stacking and separating device 240 includes a stacking and fixing plate 241, a stacking and separating slide plate 242, and a stacking and separating driving portion 243, where the stacking and fixing plate 241 is mounted on the stacking table 210, the stacking and fixing plate 241 is provided with a separating through slot, the separating through slot is connected to the stacking and discharging tube group 235, the stacking and separating slide plate 242 is slidably disposed between the separating through slot and the stacking and discharging tube group, and the stacking and separating driving portion 243 is connected to the stacking and separating slide plate 242. In this embodiment, the stacking separation driving portion is an air cylinder, and the stacking fixing plate is a rectangular parallelepiped structure.
When the resistor 12 is placed on the stacked blanking tube group 235 in a stacked state, the stacking separation slide 242 is located between the separation through groove and the stacked blanking tube group, so that the resistor 12 in the stacked blanking tube group 235 is carried by the stacking separation slide 242, and thus the resistor 12 does not fall. When blanking operation is required, the stacking and separating driving part 243 drives the stacking and separating slide plate 242 to slide, so that the stacking and separating slide plate 242 is far away from between the separating through groove and the stacking and blanking pipe group, the resistor sheets in the stacking and blanking pipe group can fall to the resistor sheet feeding and conveying mechanism 300 from the separating through groove, and then the resistor sheet 12 is fed and conveyed by the resistor sheet feeding and conveying mechanism 300; the stacking blanking operation of the resistor 12 is completed by the reciprocating sliding operation of the stacking and separating slide 242.
According to the resistor disc stacking mechanism 200, the stacking workbench 210, the stacking adjusting device 220, the stacking blanking device 230 and the stacking separating device 240 are arranged, so that the stacking blanking operation of the resistor disc 12 is completed, a manual production mode is replaced, and the production and processing efficiency can be effectively improved.
As shown in fig. 5, the resistor feeding and conveying mechanism 300 is described below:
A resistor sheet feed handling mechanism 300 includes: the resistor disc feeding device comprises a resistor disc feeding support frame 310, a resistor disc feeding device 320 and a resistor disc carrying manipulator 330, wherein a first feeding limiting clamping plate 311, a second feeding limiting clamping plate 312 and a feeding limiting pressing plate 313 are arranged on the resistor disc feeding support frame 310, the first feeding limiting clamping plate 311 and the second feeding limiting clamping plate 312 are respectively arranged on two sides of the resistor disc feeding support frame 310, and the feeding limiting pressing plate 313 is respectively connected with the first feeding limiting clamping plate 311 and the second feeding limiting clamping plate 312.
Further, the resistor feeding device 320 includes a feeding conveyor 321 and a feeding driving assembly 322, the feeding conveyor 321 is disposed between the first feeding limiting clamping plate 311 and the second feeding limiting clamping plate 312, the feeding driving assembly 322 is connected to the feeding conveyor 321, and the feeding driving assembly 322 is configured to drive the feeding conveyor 321 to rotate relative to the resistor feeding support frame 310. In the embodiment, the first feeding limiting clamping plate and the second feeding limiting clamping plate are arranged in parallel; the feeding conveyor belt is an antistatic conveyor belt; the feeding driving component is a feeding motor.
It should be noted that, the feeding conveyor 321 is connected to the separating through slot on the stacking fixing plate 241, and when the resistor 12 is blanked onto the feeding conveyor 321 from the separating through slot, the feeding driving assembly 322 drives the feeding conveyor 321 to rotate, so that the resistor 12 is fed to the resistor handling manipulator 330. When the resistor 12 is fed, the first feeding limiting clamp plate 311 and the second feeding limiting clamp plate 312 have a position limiting effect on the resistor 12, so that the feeding operation of the resistor 12 is more stable; the feeding limiting pressing plate 313 is used for pressing and limiting the resistor pieces 12, so that the resistor pieces 12 are prevented from jumping or two adjacent resistor pieces 12 are overlapped in the feeding process, and the feeding operation of the resistor pieces 12 is realized one by one.
Referring to fig. 5 again, the resistor sheet handling robot 330 includes a handling support 331, a handling and traversing plate 332, a handling and lifting assembly 333, a handling and traversing driving assembly 334, and a handling and adsorbing block 335, where the handling support 331 is disposed at a discharge end of the feeding conveyor 321, the handling and traversing plate 332 is slidably disposed on the handling support 331, the handling and lifting assembly 333 is disposed on the handling and traversing plate 332, the handling and traversing driving assembly 334 is connected with the handling and traversing plate 332, and the handling and adsorbing block 335 is connected with the handling and lifting assembly 334.
Further, the carrying adsorption block is provided with a carrying adsorption hole, and a carrying adsorption air tap is arranged in the carrying adsorption hole, so that the resistor disc on the feeding conveyor 321 can be adsorbed and fixed through the carrying adsorption air tap.
In one embodiment, the carrying lifting assembly is a cylinder; for another example, the carrying and traversing driving assembly is a linear screw rod stepping motor; for another example, the carrying adsorption air tap is a vacuum suction nozzle; for example, the carrying adsorption hole is a round hole, so that the compactness of the whole structure can be improved, and the stability of the whole motion operation can be improved.
It should be noted that, when the feeding conveyor 321 conveys the resistor 12 to the resistor conveying manipulator 330, the conveying lifting assembly 333 drives the conveying adsorption block 335 to descend, so as to suck and fix the resistor on the feeding conveyor 321, and then drives the conveying traversing plate 332 to move towards the direction of the conveying pipeline 100 through the conveying traversing driving assembly 334, and cooperates with the linkage operation of the conveying lifting assembly 333, so that the resistor 12 on the conveying adsorption block 335 is conveyed and placed on the bearing jig 170 of the conveying pipeline 100, thereby completing the feeding conveying operation of the resistor 12.
According to the resistor disc feeding and carrying mechanism 300, the resistor disc feeding support frame 310, the resistor disc feeding device 320 and the resistor disc carrying manipulator 330 are arranged, so that feeding, carrying and placing operations of the resistor disc of the filter are completed, a manual production mode is replaced, and the production and processing efficiency and the overall production quality can be effectively improved.
As shown in fig. 6, the welding mechanism 400 is described below:
The welding mechanism 400 includes: the welding device comprises a welding workbench 410, a welding adjusting device 420, a welding rotating device 430 and a welding fixing device 440, wherein a welding guiding sliding rail 411 is arranged on the welding workbench 410; in the present embodiment, the welding guide rail 411 is a linear rail.
Further, the welding adjusting device 420 comprises a welding adjusting plate 421 and a welding adjusting driving assembly 422, the welding adjusting plate 421 is slidably mounted on the welding guiding rail 411, and the welding adjusting driving assembly 422 is connected with the welding adjusting plate 421.
In one embodiment, the welding adjustment drive assembly 422 is a motor lead screw drive module; for another example, the welding adjusting plate is of a cuboid structure; thus, the overall structural strength can be improved, and the overall structure is more compact.
It should be noted that, the welding rotating device 430 is disposed on the welding adjusting plate 421, and the welding adjusting plate 421 performs an adjusting motion on the welding table 410 by driving the welding adjusting driving assembly 422, so that the welding position of the welding rotating device 430 can be adjusted according to the actual welding condition, thereby improving the accuracy of the welding.
Referring to fig. 6 again, the welding rotation device 430 includes a welding rotation driving assembly 431, a welding swinging rod 432, a welding lifting assembly 433 and a welding head 434, wherein the welding rotation driving assembly 431 is arranged on the welding adjusting plate 421, the welding swinging rod 432 is connected with the welding rotation driving assembly 431, the welding lifting assembly 433 is arranged at the end of the welding swinging rod 432, and the welding head 434 is connected with the welding lifting assembly 433;
In one embodiment, the welding rotary drive assembly is a rotary motor; for another example, the welded lifting assembly is a cylinder; for another example, the welding head is a laser welding head; for another example, a reinforcing rib is arranged on the welding swing rod; thus, the strength and the structural stability of the overall structure can be improved, and the stability of the overall motion can be improved.
It should be noted that, after the carrying jig 170 is carried in place by the carrying line 100, the carrying jig 170 places the resistor 12 on the control board 11 through the resistor feeding and carrying mechanism 300, at this time, the welding rotation driving assembly 431 drives the welding swinging rod 432 to rotate to the welding position of the carrying jig 170, and at the same time, the welding lifting assembly 433 drives the welding head 434 to descend, the welding head 434 is connected with a corresponding welder, for example, the welding head 434 is connected with a laser welder, and then the welding operation is performed on the welding groove 11b on the control board 11 through the welding head 434, thereby welding 12b on the resistor 12 in the welding groove 11b of the control board 11. By arranging the welding rotary driving assembly 431 and the welding swinging rod 432, the welding device can be adjusted according to the positions of products with different specifications, can adapt to the welding operation of the products with different specifications, and is higher in welding precision; meanwhile, by swinging the welding swinging rod 432, welding operations of different tracks can be performed, and therefore the quality and the application range of welding processing are improved.
Referring to fig. 6 again, the welding fixture 440 includes a first welding pushing assembly 441, a second welding pushing assembly 442, a first welding fixing post 443, and a second welding fixing post 444, wherein the first welding pushing assembly 441 and the second welding pushing assembly 442 are respectively disposed on the welding table 410, the first welding pushing assembly 441 is connected with the first welding fixing post 443, the second welding pushing assembly 442 is connected with the second welding fixing post 444, the first welding fixing post 443 is perpendicular to the second welding fixing post 444, and the first welding fixing post 443 is parallel to the welding head 434. In the present embodiment, the first welding pushing assembly 441 and the second welding pushing assembly 442 are cylinders.
Further, in order to adjust the positions of the first welding fixed column 443 and the second welding fixed column 444, so as to improve the positioning accuracy of the welding fixture 440, the welding table 410 is provided with a first welding fixed adjustment rail 412 and a second welding fixed adjustment rail 413, the first welding fixed adjustment rail 412 and the second welding fixed adjustment rail 413 are respectively disposed on two sides of the welding table 410, the first welding fixed adjustment rail 412 is provided with a first welding fixed adjustment slide plate 412a, the first welding pushing component 441 is disposed on the first welding fixed adjustment slide plate 412a, the second welding fixed adjustment rail 413 is provided with a second welding fixed adjustment slide plate 413a, and the second welding pushing component 442 is disposed on the second welding fixed adjustment slide plate 413a, and scale marks are respectively disposed on the first welding fixed adjustment rail 412 and the second welding fixed adjustment rail 413. By arranging the first welding fixed adjustment rail 412 and the first welding fixed adjustment slide plate 412a, the position of the first welding pushing component 441 can be slidably adjusted according to the scale marks on the first welding fixed adjustment rail 412, so that the positioning accuracy of the first welding fixed column 443 can be improved, the application range is wider, and after the adjustment is completed, the first welding fixed adjustment slide plate 412a is fixed through a screw or bolt and other threaded connection pieces, so that the welding fixed adjustment slide plate has the characteristics of simplicity and accuracy in adjustment operation; similarly, through setting up second welded fastening adjustment track 413 and second welded fastening adjustment slide 413a to can carry out sliding adjustment to the position of second welding pushing component 442 according to the scale mark on the second welded fastening adjustment track 413, from this, can improve the positioning accuracy of second welded fastening column 444, and application scope is wider, accomplish after adjusting, through screw or bolt etc. spiro union piece with second welded fastening adjustment slide 413a fixed can, have the characteristics of adjusting easy operation and accuracy.
Referring to fig. 3 again, the bearing base 171 is further provided with a first positioning hole 171f and a second positioning hole, the first positioning hole 171f is aligned with the first welding fixing post 443, the second positioning hole is aligned with the second welding fixing post 444, and rubber elastic sealing rings are disposed in the first positioning hole 171f and the second positioning hole. The setting of rubber elasticity sealing washer can provide the elastic force that compresses tightly on the one hand for fixed operation is more stable, on the other hand can play the effect of protection to bearing jig 170.
It should be noted that, when the conveying line 100 conveys the carrier fixture 170 to the processing station of the welding mechanism 400, the first welding pushing assembly 441 drives the first welding fixing post 443 to descend, so that the first welding fixing post 443 is inserted into the first positioning hole 171f, and meanwhile, the second welding pushing assembly 442 drives the second welding fixing post 444 to extend, so that the second welding fixing post 444 is inserted into the second positioning hole, so that the position of the carrier fixture 170 is limited by the first welding fixing post 443 and the second welding fixing post 444, and the filter control board assembly on the carrier fixture 170 does not move during the welding process, thereby improving the accuracy of the welding process.
Further, a positioning protruding column 171g is disposed in the first positioning hole 171f, a welding fixing groove is formed in the first welding fixing column 443, and the positioning protruding column 171g is correspondingly matched with the welding fixing groove. By providing the positioning boss post 171g and the welding fixing groove, the positioning accuracy of the first welding fixing post 443 can be improved, thereby further improving the accuracy of the welding process.
The welding mechanism 400 of the invention can perform positioning operation during welding processing by arranging the welding workbench 410, the welding adjusting device 420, the welding rotating device 430 and the welding fixing device 440, so that the welding processing precision is higher, and meanwhile, the welding position can be adjusted according to products with different specifications, so that the application range of the welding processing is wider.
Referring to fig. 7, the defective product transferring mechanism 500 is described as follows:
The defective product transferring mechanism 500 includes: defective product transfer support frame 510, defective product sideslip module 520, defective product lifting module 530 and defective product adsorption module 540, defective product sideslip module 520 sets up on defective product transfer support frame 510, and defective product lifting module 530 is connected with defective product sideslip module 520, and defective product adsorption module 540 is connected with defective product lifting module 530, and the tip of defective product transfer support frame 510 is provided with CCD detection device 550 that is used for imaging detection, CCD detection device 550 includes CCD detector 551 and camera 552, CCD detector 551 with defective product transfer support frame 510 is connected, camera 552 is connected with CCD detector 551.
It should be noted that, the product after the welding machine is completed on the carrier tool 170 is transferred to the defective product transferring mechanism 500 by the transfer assembly line 100, at this time, the camera 552 on the CCD detecting device 550 performs imaging operation on the filter control board assembly on the carrier tool 170, and the imaged filter control board assembly is analyzed and compared by the CCD detector 551, so as to determine whether the filter control board assembly on the carrier tool 170 meets the requirement of welding processing, when a defective product occurs, the defective product adsorbing module 540 moves to the position of the defective product under the driving of the defective product traversing module 520 and the defective product lifting module 530, and adsorbs and fixes the defective product filter control board assembly, and then transfers the defective product to the defective product storage station under the driving of the defective product traversing module 520 and the defective product lifting module 530.
Referring to fig. 7 again, the defective traverse module 520 includes a defective traverse slide 521, a traverse rotating rod 522 and a traverse driving portion 523, the traverse rotating rod 522 is rotatably disposed on the defective transfer support 510, the defective traverse slide 521 is connected to the traverse rotating rod 522, and the traverse driving portion 523 is connected to the traverse rotating rod 522. In this embodiment, the traverse rotating rod is a screw rod, and the traverse driving portion is a motor.
The traverse driving portion 523 is configured to drive the traverse bar 522 to rotate, so as to move the defective traverse slide 521 on the traverse bar 522, thereby driving the defective lifting module 530 on the defective traverse slide 521 to perform the traverse operation.
Referring to fig. 7 again, the defective lifting module 530 includes a defective lifting plate 531 and a lifting driving portion 532, the defective lifting plate 531 is slidably mounted on the defective lateral sliding plate 521, and the lifting driving portion 532 is connected to the defective lifting plate 531. In this embodiment, the elevation driving part is an elevation cylinder.
It should be noted that, the lifting driving portion 532 drives the defective product lifting plate 531 to perform lifting movement, when the defective product lateral sliding plate 521 moves to the upper portion of the corresponding defective product, the lifting driving portion 532 drives the defective product lifting plate 531 to descend, so that the defective product lifting module 530 contacts with the defective product, and adsorbs and fixes the defective product, and then performs the defective product discharging transfer operation on the defective product lifting module 530 through the linkage operation of the defective product lifting plate 531 and the defective product lateral sliding plate 521.
Referring to fig. 7 again, the defective product adsorbing module 540 includes an adsorbing and fixing block 541, a material sucking rotating rod 542 and a material sucking rotating portion 543, wherein the adsorbing and fixing block 541 is connected to the defective product lifting plate 531, the material sucking rotating portion 543 is disposed on the adsorbing and fixing block 541, and the material sucking rotating rod 542 is connected to the material sucking rotating portion 543. In this embodiment, the material sucking rotary part is a rotary motor, and the end of the material sucking rotary rod is provided with a material sucking air tap.
It should be noted that, the defective product adsorption module 540 adsorbs the operation to the defective product through the suction nozzle on the suction rotating rod, rotates the angle of adjusting the suction rotating rod 542 through the suction rotating part 543 to can make the suction nozzle on the suction rotating rod adsorb the operation precision higher, simultaneously, can carry out the angle modulation when the defective product is deposited, make the storage operation precision of the defective product follow high.
The defective product transferring mechanism 500 of the invention can detect the welded filter control board assembly by arranging the defective product transferring support frame 510, the defective product traversing module 520, the defective product lifting module 530, the defective product adsorbing module 540 and the CCD detecting device 550, and can transfer and store the defective products at the same time, so that the detecting and processing efficiency and the overall production efficiency are higher.
Compared with the prior art, the invention has at least the following advantages:
according to the filter control board resistor sheet welding equipment 20, the conveying assembly line 100, the resistor sheet stacking mechanism 200, the resistor sheet feeding and carrying mechanism 300, the welding mechanism 400 and the defective product transferring mechanism 500 are arranged, so that the processing operations of feeding, mounting, welding, detecting, blanking and the like of a filter control board assembly are completed, and the processing mode of manual welding is replaced, so that the production and processing efficiency and the production quality are effectively improved.
The above examples illustrate only a few embodiments of the invention, which are described in detail and are not to be construed as limiting the scope of the invention. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (7)
1. A filter control board resistance chip bonding apparatus, comprising: the resistor disc stacking mechanism, the resistor disc feeding and conveying mechanism, the welding mechanism and the defective product transferring mechanism are sequentially arranged on one side of the conveying assembly line along the moving direction of the conveying assembly line;
The conveying assembly line comprises a conveying supporting table, a first conveying belt, a first conveying driving assembly, a second conveying belt, a second conveying driving assembly, a pushing assembly and a bearing jig, wherein a first limit baffle, a second limit baffle and a third limit baffle are arranged on the conveying supporting table, the first limit baffle, the second limit baffle and the third limit baffle are arranged in parallel, the first conveying belt is arranged between the first limit baffle and the second limit baffle, the second conveying belt is arranged between the second limit baffle and the third limit baffle, the first conveying driving assembly is connected with the first conveying belt, the second conveying driving assembly is connected with the second conveying belt, the pushing assembly is arranged on the conveying supporting table, the bearing jig is used for bearing a filter control board, the first conveying belt is used for carrying out feeding conveying operation on the bearing jig, the pushing assembly is used for pushing the bearing jig on the first conveying belt onto the second conveying belt, and the second conveying belt is used for carrying out feeding operation on the bearing jig;
the pushing assembly comprises a pushing plate and a pushing driving piece, the pushing plate is arranged between the first conveying belt and the second conveying belt in a sliding manner, and the pushing driving piece is connected with the pushing plate;
The bearing jig comprises a bearing base, a rotary driving piece and a positioning pressing strip, wherein a control board placing groove and a mounting groove are formed in the bearing base, the control board placing groove and the mounting groove are arranged at intervals, the rotary driving piece is arranged in the mounting groove, one end of the positioning pressing strip is connected with the rotary driving piece, and the other end of the positioning pressing strip is used for pressing and fixing a filter control board in the control board placing groove;
A limiting elastic plate is arranged on one side surface, far away from the mounting groove, of the control panel placing groove, a first limiting elastic column and a second limiting elastic column are arranged on the limiting elastic plate, and the first limiting elastic column and the second limiting elastic column are arranged in parallel;
one end of the conveying supporting table is provided with a conveying positioning blocking strip; the conveying and positioning barrier strip is of a cuboid structure; the limiting elastic plate is a rubber elastic plate.
2. The filter control board resistance chip bonding apparatus according to claim 1, wherein the first and second conveyor drive assemblies are motors.
3. The filter control board resistance chip bonding apparatus according to claim 1, wherein the pushing driver is a cylinder.
4. The filter control board resistance chip bonding apparatus according to claim 1, wherein the pusher plate is of a rectangular parallelepiped structure.
5. The filter control board resistance chip bonding apparatus according to claim 1, wherein the rotary driving member is a rotary motor.
6. The filter control board resistance chip bonding apparatus according to claim 1, wherein the first and second spacing elastic columns are both silica gel elastic columns.
7. The filter control board resistance chip bonding apparatus according to claim 1, wherein the carrying base is of a rectangular parallelepiped structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811003091.9A CN109149048B (en) | 2018-08-30 | 2018-08-30 | Welding equipment for resistor disc of filter control panel |
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| CN201811003091.9A CN109149048B (en) | 2018-08-30 | 2018-08-30 | Welding equipment for resistor disc of filter control panel |
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| CN109149048A CN109149048A (en) | 2019-01-04 |
| CN109149048B true CN109149048B (en) | 2024-07-23 |
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| CN110657146B (en) * | 2019-09-12 | 2021-04-06 | 东莞市耀野自动化有限公司 | Optical lens coupling machine |
| CN112658523B (en) * | 2021-03-17 | 2021-06-29 | 苏州盈科电子有限公司 | Automatic welding equipment for circuit breaker and metal sheet |
| CN115106681A (en) * | 2021-03-19 | 2022-09-27 | 富鼎电子科技(嘉善)有限公司 | Automatic welding device |
| CN114843057B (en) * | 2022-03-22 | 2024-05-17 | 苏州沃乔电子科技有限公司 | Folding strip stacking integrated machine |
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| CN209133667U (en) * | 2018-08-30 | 2019-07-19 | 惠州攸特电子股份有限公司 | FILTER TO CONTROL plate resistor disc welding equipment |
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| CN107378318A (en) * | 2017-07-31 | 2017-11-24 | 惠州市三协精密有限公司 | A kind of Multi-station electrical core automatic welding device |
| CN107777352A (en) * | 2017-10-09 | 2018-03-09 | 惠州市大容电子科技有限公司 | Paster type resistor feeding system and the screening installation comprising the feeding system |
| CN107934575A (en) * | 2017-12-18 | 2018-04-20 | 惠州市科力达科技有限公司 | Lithium battery automatic charging equipment |
| CN107877061A (en) * | 2017-12-19 | 2018-04-06 | 惠州恒立信科技有限公司 | Spot-welding mechanism and its lithium battery welding equipment |
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| CN209133667U (en) * | 2018-08-30 | 2019-07-19 | 惠州攸特电子股份有限公司 | FILTER TO CONTROL plate resistor disc welding equipment |
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