CN109148009A - A kind of high flexibility fire safe type industrial robot system's cable - Google Patents
A kind of high flexibility fire safe type industrial robot system's cable Download PDFInfo
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- CN109148009A CN109148009A CN201810958405.4A CN201810958405A CN109148009A CN 109148009 A CN109148009 A CN 109148009A CN 201810958405 A CN201810958405 A CN 201810958405A CN 109148009 A CN109148009 A CN 109148009A
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- industrial robot
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- 238000004891 communication Methods 0.000 claims abstract description 14
- 239000004020 conductor Substances 0.000 claims description 67
- 238000009413 insulation Methods 0.000 claims description 39
- 239000000463 material Substances 0.000 claims description 39
- 229920000098 polyolefin Polymers 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- 239000010949 copper Substances 0.000 claims description 9
- 229910052802 copper Inorganic materials 0.000 claims description 9
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 4
- 239000005030 aluminium foil Substances 0.000 claims description 4
- 239000011888 foil Substances 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 abstract description 5
- 238000005260 corrosion Methods 0.000 abstract description 5
- 230000007797 corrosion Effects 0.000 abstract description 5
- 239000003921 oil Substances 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000011810 insulating material Substances 0.000 abstract description 3
- 239000007788 liquid Substances 0.000 abstract description 3
- 230000036314 physical performance Effects 0.000 abstract description 3
- 230000008054 signal transmission Effects 0.000 abstract description 3
- 239000002904 solvent Substances 0.000 abstract description 3
- 239000000126 substance Substances 0.000 abstract description 3
- 230000005611 electricity Effects 0.000 description 8
- 239000000919 ceramic Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 6
- 229920001038 ethylene copolymer Polymers 0.000 description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 4
- 239000005977 Ethylene Substances 0.000 description 4
- ACOGMWBDRJJKNB-UHFFFAOYSA-N acetic acid;ethene Chemical group C=C.CC(O)=O ACOGMWBDRJJKNB-UHFFFAOYSA-N 0.000 description 4
- 238000005452 bending Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 230000000903 blocking effect Effects 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000003063 flame retardant Substances 0.000 description 3
- 239000003365 glass fiber Substances 0.000 description 3
- 229920002521 macromolecule Polymers 0.000 description 3
- 239000000779 smoke Substances 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- PETRWTHZSKVLRE-UHFFFAOYSA-N 2-Methoxy-4-methylphenol Chemical compound COC1=CC(C)=CC=C1O PETRWTHZSKVLRE-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000013500 performance material Substances 0.000 description 2
- 239000011295 pitch Substances 0.000 description 2
- -1 siloxanes Chemical class 0.000 description 2
- OYINQIKIQCNQOX-UHFFFAOYSA-M 2-hydroxybutyl(trimethyl)azanium;chloride Chemical compound [Cl-].CCC(O)C[N+](C)(C)C OYINQIKIQCNQOX-UHFFFAOYSA-M 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- QROGIFZRVHSFLM-QHHAFSJGSA-N [(e)-prop-1-enyl]benzene Chemical compound C\C=C\C1=CC=CC=C1 QROGIFZRVHSFLM-QHHAFSJGSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical class [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 150000003841 chloride salts Chemical class 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 235000011649 selenium Nutrition 0.000 description 1
- 238000007592 spray painting technique Methods 0.000 description 1
- JRMUNVKIHCOMHV-UHFFFAOYSA-M tetrabutylammonium bromide Chemical compound [Br-].CCCC[N+](CCCC)(CCCC)CCCC JRMUNVKIHCOMHV-UHFFFAOYSA-M 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
- H01B7/041—Flexible cables, conductors, or cords, e.g. trailing cables attached to mobile objects, e.g. portable tools, elevators, mining equipment, hoisting cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/0045—Cable-harnesses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/182—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments
- H01B7/1825—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring comprising synthetic filaments forming part of a high tensile strength core
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1895—Internal space filling-up means
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/2806—Protection against damage caused by corrosion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/292—Protection against damage caused by extremes of temperature or by flame using material resistant to heat
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/42—Insulated conductors or cables characterised by their form with arrangements for heat dissipation or conduction
- H01B7/428—Heat conduction
Landscapes
- Insulated Conductors (AREA)
Abstract
The invention discloses a kind of high flexibility fire safe type industrial robot system's cables, including outer jacket, filled layer, communication cable, control cable and DC power supply power cable.Beneficial effect is: the present invention has extremely strong corrosion resistance using above structure, and warp resistance has the industrial robot control system cable of good high thermal conductivity and Electro Magnetic Compatibility.This cable is from mechanical and physical performance, liquid compatibility, circumnutate performance, Optimal Structure Designing is carried out in terms of waving performance and the thermal conductivity of insulating materials, to meet the reliability of cable transmission performance under various oils in industrial robot or chemical solvent corrosive environment, in addition the twisted phenomena generated and striction phenomenon are swung when robot arm is in high-frequency makes cable inner structural body that can generate certain heat, and if heat cannot effectively scatter in a short time, the normal signal transmission that will affect cable makes the accuracy of robot motion change.
Description
Technical field
The present invention relates to field of cables, and in particular to a kind of high flexibility fire safe type industrial robot system's cable.
Background technique
Robot is the new technology occurred in modern age automation field at present, and is become in modern mechanical manufacturing
One important component, robot improve labor productivity significantly, improve product quality, to improving working conditions and produce
The quick update of product plays a very important role, and accelerates the paces for realizing industrial production mechanization and automation, especially
In high temperature, high pressure, dust, noise and occasion with radioactivity and pollution, application it is more extensive.Thus by each advanced
The attention of country, puts into a large amount of manpower and material resources and is studied and applied.
The history of the industrial robot development in China has had more than 20 years, formal to arrange since " the Seventh Five-Year Plan " tackling of key scientific and technical problems
Enter state plan, under the tissue and support of country, by " the Seventh Five-Year Plan ", " eight or five " tackling of key scientific and technical problems, not only on the basis of robot
Important breakthrough is obtained in terms of theoretical and key technology, and in terms of industrial robot complete machine, oneself has been grasped spray painting, arc successively
The difference purposes, typical industrial robot technical such as weldering, spot welding, assembly and carrying, and be successfully applied to produce, it grasps
Relevant application project knowledge.But in general, the Industrial Robot Technology in China and its level of engineer application and foreign countries
Compared to there are also a certain distance.It is counted according to related data, it is 130,000 that China possesses industrial robot quantity at present, is occupied
The world the 5th, compared with developed country, robot of China density is still lower, therefore robot is in great demand, with current
25% annual growth, China's industrial robot ownership, which is expected to surmount Japan in 2018, reaches world lead level, various
The appearance and application of type machine people is a big mark of human progress, in future society, the extensive use of robot and hair
Exhibition is the trend of a certainty.It is believed that in the near future, robot technology centainly can will bring more convenience for the mankind,
Huge contribution is made for the civilization of the mankind and development.
With internet+and the proposition of 2025 concept of made in China and the arriving of network interconnection big data era, industry
The technology content of robot is constantly promoted, and provides new driving force to the development of Robot industry, is especially used for robot
Control system will more embody the effect of intelligent network management and operation, as connection industrial robot control system cable its
Not only to meet various transmission performances in structure, outside mechanical performance, more to meet various environment of machine man-hour and dynamic
Make the reliability required cable structure, current robot cable corrosion resistance, warp resistance and high thermal conductivity and electricity
Magnetic compatibility is poor.
Summary of the invention
The object of the invention is that providing a kind of high flexibility fire safe type industrial robot system to solve the above-mentioned problems
System uses cable.
To achieve the above object, the present invention provides following technical schemes:
A kind of high flexibility fire safe type industrial robot system's cable provided by the invention, including outer jacket, filled layer, communication electricity
Cable, control cable and DC power supply power cable；
The filled layer is filled in the outer jacket, and the filled layer is the communication cable, control cable and direct current
Source power cable separates；
The DC power supply power cable includes multiple first conductor insulation cores and the first sheath；The first sheath package
Outside the multiple first conductor insulation core；
The control cable includes multiple second conductor insulation cores, first screen layer, secondary shielding layer and the second sheath；It is described
Second sheath, secondary shielding layer and first screen layer are set gradually except interior, and the first screen layer be wrapped in it is described
Outside multiple second conductor insulation cores；
The communication cable includes multiple third conductor insulation cores, third shielded layer, the 4th shielded layer and third sheath；It is described
4th shielded layer and third shielded layer are successively wrapped in from outside to inside on the outside of the second conductor insulation core；The third sheath package
On the outside of multiple 4th shielded layers.
Preferably, the first conductor insulation core is three, and three the first conductor insulation cores are respectively U1
Core, U2 core and U3 core；The U1 core, U2 core and U3 core include the first inner conductor and the first insulating layer；First insulating layer
It extrudes in first inner conductor surface.
Preferably, the material of first insulating layer is crosslinked polyolefin materials.
Preferably, the second conductor insulation core is six, and six the second conductor insulation cores are respectively K1
Core, K2 core, K3 core, K4 core, K5 core and K6 core；The K1 core, K2 core, K3 core, K4 core, K5 core and K6 core include leading in second
Body and second insulating layer；The second insulating layer is extruded in second inner conductor surface.
Preferably, the material of the second insulating layer is crosslinked polyolefin materials.
Preferably, the K1 core, K2 core, K3 core, K4 core, K5 core and K6 core form cable by the twisted distance of setting
Core, and the first screen layer in the form of 360 degree around cable core outer surface is wrapped in, the secondary shielding layer is coated on 360 degree
One shielded layer outer surface.
Preferably, the material of the first screen layer is double-sided aluminum foil；The material of the secondary shielding layer is tin plating
Copper mesh grid.
Preferably, the third conductor insulation core is 8, and 8 third conductor insulation core rows are at 4 lines pair,
And 4 line to respectively D1 line to, D2 line to, D3 line to and D4 line pair；The D1 line to, D2 line to, D3 line to and D4 line to equal
Including third inner conductor and third insulating layer；The third insulating layer is extruded in third inner conductor surface.
Preferably, the 4th shielded layer be wound in D1 line to, D2 line to, D3 line to and D4 line to outer surface；Institute
State third shielded layer rotating around be wrapped in D1 line to, D2 line to, D3 line to and D4 line to outer surface.
Preferably, the material of the third shielded layer is the aluminium foil of 50um；The material of 4th shielded layer is close
Spend the tin-coated copper up to 90% or more.
Beneficial effect is: cable passes through outer jacket, filled layer, communication cable, control cable and DC power supply electric power electricity
Cable cooperation, has extremely strong corrosion resistance, warp resistance has the industrial robot of good high thermal conductivity and Electro Magnetic Compatibility
Control system cable.This cable is from mechanical and physical performance, and liquid compatibility, circumnutate performance, waves performance and insulating materials
Optimal Structure Designing is carried out in terms of thermal conductivity, it is offline to meet various oils or chemical solvent corrosive environment in industrial robot
The reliability of cable transmission performance, the twisted phenomena generated and striction phenomenon are in addition swung when robot arm is in high-frequency makes line
Cable internal structure, which is known from experience, generates certain heat, and if heat cannot effectively scatter in a short time, will affect cable just
Regular signal transmission, makes the accuracy of robot motion change.Product of the present invention is 4.8w/m.k by using thermal coefficient
Ethylene copolymer materials meet good thermal diffusivity.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
It obtains other drawings based on these drawings.
Fig. 1 is the structural schematic diagram of high flexibility fire safe type industrial robot system's cable of the present invention.
The reference numerals are as follows:
1, DC power supply power cable；101, the first inner conductor；102, the first insulating layer；103, the first sheath；2, control electricity
Cable；201, the second inner conductor；202, second insulating layer；203, first screen layer；204, secondary shielding layer；205, the second interior shield
Layer；3, communication cable；301, third inner conductor；302, third insulating layer；303, third shielded layer；304, the 4th shielded layer；
305, third sheath；4, filled layer；5, outer jacket.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, technical solution of the present invention will be carried out below
Detailed description.Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Base
Embodiment in the present invention, those of ordinary skill in the art are obtained all without making creative work
Other embodiment belongs to the range that the present invention is protected.
It is shown in Figure 1, a kind of high flexibility fire safe type industrial robot system's cable provided by the invention, including outer shield
Layer 5, filled layer 4, communication cable 3, control cable 2 and DC power supply power cable 1；
The filled layer 4 is filled in the outer jacket 5, and the filled layer 4 is the communication cable 3, control cable 2 and straight
Galvanic electricity source power cable 1 separates；
The DC power supply power cable 1 includes multiple first conductor insulation cores and the first sheath 103；First sheath
103 are wrapped in outside the multiple first conductor insulation core；
The control cable 2 includes multiple second conductor insulation cores, first screen layer 203, secondary shielding layer 204 and the second interior shield
Layer 205；Second sheath 205, secondary shielding layer 204 and first screen layer 203 are set gradually except interior, and described
One shielded layer 203 is wrapped in outside the multiple second conductor insulation core；
The communication cable 3 includes shield in multiple third conductor insulation cores, third shielded layer 303, the 4th shielded layer 304 and third
Layer 305；4th shielded layer 304 and third shielded layer 303 are successively wrapped in from outside to inside on the outside of the second conductor insulation core；Institute
It states third sheath 305 and is wrapped in multiple 4th shielded layer, 304 outsides.
Preferably, the first conductor insulation core is three, and three the first conductor insulation cores are respectively U1
Core, U2 core and U3 core；The U1 core, U2 core and U3 core include the first inner conductor 101 and the first insulating layer 102；Described first
Insulating layer 102 is extruded in 101 surface of the first inner conductor.
Preferably, the material of first insulating layer 102 is crosslinked polyolefin materials.
Preferably, the second conductor insulation core is six, and six the second conductor insulation cores are respectively K1
Core, K2 core, K3 core, K4 core, K5 core and K6 core；The K1 core, K2 core, K3 core, K4 core, K5 core and K6 core include leading in second
Body 201 and second insulating layer 202；The second insulating layer 202 is extruded in 201 surface of the second inner conductor.
Preferably, the material of the second insulating layer 202 is crosslinked polyolefin materials.
Preferably, the K1 core, K2 core, K3 core, K4 core, K5 core and K6 core form cable by the twisted distance of setting
Core, and the first screen layer 203 in the form of 360 degree around cable core outer surface is wrapped in, the secondary shielding layer 204 is wrapped with 360 degree
It is overlying on 203 outer surface of first screen layer.
Preferably, the material of the first screen layer 203 is double-sided aluminum foil；The material of the secondary shielding layer 204
For tin-coated copper mesh grid.
Preferably, the third conductor insulation core is 8, and 8 third conductor insulation core rows are at 4 lines pair,
And 4 line to respectively D1 line to, D2 line to, D3 line to and D4 line pair；The D1 line to, D2 line to, D3 line to and D4 line to equal
Including third inner conductor 301 and third insulating layer 302；The third insulating layer 302 is extruded in 301 table of third inner conductor
Face.
Preferably, the 4th shielded layer 304 be wound in D1 line to, D2 line to, D3 line to and D4 line to outer surface；
The third shielded layer 303 rotating around be wrapped in D1 line to, D2 line to, D3 line to and D4 line to outer surface.
Preferably, the material of the third shielded layer 303 is the aluminium foil of 50um；The material of 4th shielded layer 304
Matter is tin-coated copper of the density up to 90% or more.
Wherein above-mentioned filled layer 4 is that 188tex heat molten type glass fibre yarn forms by line density, with power cable, control electricity
Cable 2, communication cable 3 are formed by certain pitch reverse stranding, are had good fracture toughness (>=0.5N/tex) and are stretched surely
Long power (>=480N), makes cable integrally have good tearing open property of bending resistance, it is ensured that cable inner stable structure is reliable；
Above-mentioned sheath is reached fire-retardant by ceramic macromolecule low-smoke halide-free fireproof composite polyolefine material, the work of fireproof
With, it which has flame, nonflame at 350-1600 DEG C, does not melt, does not drip, do not fall off, not will cause spot fire, warp
Hard ceramic-like shell can be burnt into after burning, temperature is higher, the ceramic-like armour body after time longer burning is harder, and residue is
Ceramic inorganic object, residual volume be greater than 80%, ceramic-like armour physical efficiency formed ceramic honeycomb fine holes can play good fire insulation,
Heat-insulated, water blocking effect, the material be extruded in D1 line to, D2 line to, D3 line to and D4 line to the 4th shielded layer being respectively formed
304 intertwist body surfaces；
Tin-coated copper mesh grid of 4th shielded layer 304 with density up to 90% or more divides in a spiral manner to being wound in D1 line to, D2 line
To, D3 line to and D4 line surface is formed；Third shielded layer 303 is by using the aluminium foil of 50um around being wrapped in D1 line to, D2
Line to, D3 line to and D4 line surface is formed.Third shielded layer 303 and the 4th shielded layer 304 are conducive to anti-electricity
Magnetic disturbance effect；
Above-mentioned D1 line to, D2 line to, D3 line to and D4 line form difference to by third insulating layer 302 and third inner conductor 301
Color insulated wire cores, what the core of two different colours was formed by the twisted completion of different pitches；
The third insulating layer 302 is extruded by the polyolefine material of different colours and forms different face in 301 surface of third inner conductor
Color insulated wire cores；
The multiply anaerobic copper conductor and be 188tex heat molten type glass by line density that third inner conductor 301 is 99.999% by purity
Yarn composition is constituted, which has low transmission Decay Rate, with the requirement of high tearing open property of bending resistance；
First screen layer 203 forms first layer shield around being wrapped in cable core surface in the form of 360 degree using double-sided aluminum foil material, and the
Two shielded layers 204 are coated on 203 surface of first screen layer with 360 degree of tin-coated copper mesh grid and form second layer shield, two layers of screen
Body is covered to combine to form the control good Electro Magnetic Compatibility of cable 2；
Second insulating layer 202 is extruded using crosslinked polyolefin materials in 201 surface of the second inner conductor formation K1 core, K2 core, K3 core,
K4 core, K5 core, K6 core, the material have good anti-flammability and heat-resisting quantity；
Second inner conductor 201 is that 188tex heat molten type glass fibre yarn composition constitutes conductor using multiply tinned copper wire and line density, should
Structure has excellent tearing open property of bending resistance, and conductor is not broken by bend external power when can ensure that work；
The third sheath 305 reaches fire-retardant using ceramic macromolecule low-smoke halide-free fireproof composite polyolefine material, prevents fires resistance to
The effect of fire does not melt the material has flame, nonflame at 350-1600 DEG C, does not drip, does not fall off, not will cause secondary
Fire can be burnt into hard ceramic-like shell after burning, and temperature is higher, the ceramic-like armour body after time longer burning is harder,
Ceramic-like armour physical efficiency, which forms ceramic honeycomb fine holes, can play good fire insulation, heat-insulated, water blocking effect, it is ensured that control electricity
2 internal structure of cable is not destroyed；
First insulating layer 102 is extruded using crosslinked polyolefin materials in 101 surface of the first inner conductor, which has good resistance
Combustion property and heat-resisting quantity, it is ensured that core proof voltage is reliable and stable；
First inner conductor is that 188tex heat molten type glass fibre yarn composition constitutes conductor using multiply tinned copper wire and line density, should
Structure has excellent tearing open property of bending resistance, and conductor is not broken by bend external power when can ensure that work；
First sheath 103 reaches fire-retardant using ceramic macromolecule low-smoke halide-free fireproof composite polyolefine material, fireproof
Effect, which has flame, nonflame at 350-1600 DEG C, does not melt, does not drip, do not fall off, not will cause spot fire,
Hard ceramic-like shell can be burnt into after burning, temperature is higher, the ceramic-like armour body after time longer burning is harder, ceramic-like
Armour physical efficiency, which forms ceramic honeycomb fine holes, can play good fire insulation, heat-insulated, water blocking effect, it is ensured that inside power cable
Structure is not destroyed；
The outer jacket 5 uses Heat Conduction Material, is completed by following composition: ethylene -25-28 parts of acetate ethylene copolymer,
Ethylene -9-11 parts of acetate ethylene copolymer grafted maleic anhydride copolymer, 7-9 parts of siloxanes, 1,3- 95 parts of butadiene,
50-55 parts of styrene, ethylene -25-28 parts of acetate ethylene copolymer, 70-80 parts of propenyl benzene, polyethylene-vinyl acetate is poly-
Object 35-45 parts of conjunction, ethylene -6-9 parts of acetate ethylene copolymer grafted maleic anhydride copolymer, 6-8 parts of condensed phosphates, 2-4
Part zeolite powder, 2-5 parts of poly- ammonium esters, 3-5 parts of 4- methyl guaiacol and 4s, 6-9 parts of acetyl selenium seleniums, 12-15 parts of polyamides,
The chloro- 3- carboxylic hydroxypropyltrimonium chloride of 6-10 parts of 4-, 2-5 parts of chlorides, 4-9 parts of tetrabutylammonium bromide, 32-40 parts of poly- perfluors
Second propylene, 2-5 parts of lithium fluorosilicates, 1-4 parts of aluminium hydroxides.The Halogen oversheath of material prescription production has good thermal conductivity
Energy and oil resistant and acid and alkali corrosion.
Beneficial effect is: cable passes through outer jacket, filled layer, communication cable, control cable and DC power supply electric power electricity
Cable cooperation, has extremely strong corrosion resistance, warp resistance has the industrial robot of good high thermal conductivity and Electro Magnetic Compatibility
Control system cable.This cable is from mechanical and physical performance, and liquid compatibility, circumnutate performance, waves performance and insulating materials
Optimal Structure Designing is carried out in terms of thermal conductivity, it is offline to meet various oils or chemical solvent corrosive environment in industrial robot
The reliability of cable transmission performance, the twisted phenomena generated and striction phenomenon are in addition swung when robot arm is in high-frequency makes line
Cable internal structure, which is known from experience, generates certain heat, and if heat cannot effectively scatter in a short time, will affect cable just
Regular signal transmission, makes the accuracy of robot motion change.Product of the present invention is 4.8w/m.k by using thermal coefficient
Ethylene copolymer materials meet good thermal diffusivity.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.Therefore, protection scope of the present invention should be based on the protection scope of the described claims.
Claims (10)
1. a kind of high flexibility fire safe type industrial robot system's cable, it is characterised in that: including outer jacket, filled layer, communication
Cable, control cable and DC power supply power cable；
The filled layer is filled in the outer jacket, and the filled layer is the communication cable, control cable and direct current
Source power cable separates；
The DC power supply power cable includes multiple first conductor insulation cores and the first sheath；The first sheath package
Outside the multiple first conductor insulation core；
The control cable includes multiple second conductor insulation cores, first screen layer, secondary shielding layer and the second sheath；It is described
Second sheath, secondary shielding layer and first screen layer are set gradually except interior, and the first screen layer be wrapped in it is described
Outside multiple second conductor insulation cores；
The communication cable includes multiple third conductor insulation cores, third shielded layer, the 4th shielded layer and third sheath；It is described
4th shielded layer and third shielded layer are successively wrapped in from outside to inside on the outside of the second conductor insulation core；The third sheath package
On the outside of multiple 4th shielded layers.
2. high flexibility fire safe type industrial robot system's cable according to claim 1, it is characterised in that: described first
Conductor insulation core is three, and three the first conductor insulation cores are respectively U1 core, U2 core and U3 core；The U1 core, U2 core
It include the first inner conductor and the first insulating layer with U3 core；First insulating layer is extruded in first inner conductor surface.
3. according to high flexibility fire safe type industrial robot system's cable as claimed in claim 2, it is characterised in that: described first absolutely
The material of edge layer is crosslinked polyolefin materials.
4. high flexibility fire safe type industrial robot system's cable according to claim 1, it is characterised in that: described second
Conductor insulation core is six, and six the second conductor insulation cores are respectively K1 core, K2 core, K3 core, K4 core, K5 core and K6
Core；The K1 core, K2 core, K3 core, K4 core, K5 core and K6 core include the second inner conductor and second insulating layer；Described second absolutely
Edge layer is extruded in second inner conductor surface.
5. according to high flexibility fire safe type industrial robot system's cable as claimed in claim 4, it is characterised in that: described second absolutely
The material of edge layer is crosslinked polyolefin materials.
6. according to high flexibility fire safe type industrial robot system's cable described in claim 5, it is characterised in that: the K1 core,
K2 core, K3 core, K4 core, K5 core and K6 core form cable core by the twisted distance of setting, and the first screen layer is with 360 degree of shapes
Formula is coated on first screen layer outer surface around cable core outer surface, the secondary shielding layer is wrapped in 360 degree.
7. according to high flexibility fire safe type industrial robot system's cable as claimed in claim 6, it is characterised in that: first screen
The material for covering layer is double-sided aluminum foil；The material of the secondary shielding layer is tin-coated copper mesh grid.
8. high flexibility fire safe type industrial robot system's cable according to claim 1, it is characterised in that: the third
Conductor insulation core is 8, and 8 third conductor insulation core rows are at 4 lines pair, and 4 lines to respectively D1 line to, D2 line to,
D3 line to and D4 line pair；The D1 line to, D2 line to, D3 line to and D4 line to including third inner conductor and third insulating layer；
The third insulating layer is extruded in third inner conductor surface.
9. high flexibility fire safe type industrial robot system's cable according to claim 8, it is characterised in that: the described 4th
Shielded layer be wound in D1 line to, D2 line to, D3 line to and D4 line to outer surface；The third shielded layer is rotating around being wrapped in D1 line
To, D2 line to, D3 line to and D4 line to outer surface.
10. high flexibility fire safe type industrial robot system's cable according to claim 9, it is characterised in that: described
The material of three shielded layers is the aluminium foil of 50um；The material of 4th shielded layer is tin-coated copper of the density up to 90% or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810958405.4A CN109148009A (en) | 2018-08-22 | 2018-08-22 | A kind of high flexibility fire safe type industrial robot system's cable |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810958405.4A CN109148009A (en) | 2018-08-22 | 2018-08-22 | A kind of high flexibility fire safe type industrial robot system's cable |
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| CN201810958405.4A Pending CN109148009A (en) | 2018-08-22 | 2018-08-22 | A kind of high flexibility fire safe type industrial robot system's cable |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997011394A2 (en) * | 1995-09-22 | 1997-03-27 | The Laitram Corporation | Electrical power distribution and communication system for an underwater cable |
| CN204537732U (en) * | 2015-05-04 | 2015-08-05 | 江苏晨光电缆有限公司 | Intelligent robot cable |
| CN105513678A (en) * | 2016-01-15 | 2016-04-20 | 苏州科宝光电科技有限公司 | Composite cable for industrial robot demonstrator |
| CN205943505U (en) * | 2016-08-29 | 2017-02-08 | 安徽新亚特电缆集团有限公司 | Soft compound antitorque commentaries on classics robot cable |
| CN208819623U (en) * | 2018-08-22 | 2019-05-03 | 广州宇洪科技股份有限公司 | A kind of high flexibility fire safe type industrial robot system's cable |
-
2018
- 2018-08-22 CN CN201810958405.4A patent/CN109148009A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1997011394A2 (en) * | 1995-09-22 | 1997-03-27 | The Laitram Corporation | Electrical power distribution and communication system for an underwater cable |
| CN204537732U (en) * | 2015-05-04 | 2015-08-05 | 江苏晨光电缆有限公司 | Intelligent robot cable |
| CN105513678A (en) * | 2016-01-15 | 2016-04-20 | 苏州科宝光电科技有限公司 | Composite cable for industrial robot demonstrator |
| CN205943505U (en) * | 2016-08-29 | 2017-02-08 | 安徽新亚特电缆集团有限公司 | Soft compound antitorque commentaries on classics robot cable |
| CN208819623U (en) * | 2018-08-22 | 2019-05-03 | 广州宇洪科技股份有限公司 | A kind of high flexibility fire safe type industrial robot system's cable |
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