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CN109129648B - A potato automatic shredding machine - Google Patents

A potato automatic shredding machine Download PDF

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Publication number
CN109129648B
CN109129648B CN201810956046.9A CN201810956046A CN109129648B CN 109129648 B CN109129648 B CN 109129648B CN 201810956046 A CN201810956046 A CN 201810956046A CN 109129648 B CN109129648 B CN 109129648B
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steel wire
wire
cutting
potatoes
wheel
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CN109129648A (en
Inventor
吴长义
陈浩
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Anhui Normal University
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Anhui Normal University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/547Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
    • B26D1/553Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member with a plurality of wire-like cutting members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B26D3/185Grid like cutters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08Means for actuating the cutting member to effect the cut
    • B26D5/12Fluid-pressure means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01Means for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0608Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0641Arrangements for feeding or delivering work of other than sheet, web, or filamentary form using chutes, hoppers, magazines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
  • Preparation Of Fruits And Vegetables (AREA)

Abstract

本发明涉及自动加工领域,特别涉及一种土豆自动切丝机,包括固定架和安装在固定架上的动力机构、切丝机构和定向机构,切丝机构包括有水平安装在固定架上的切丝筒和安装在切丝筒输出端外侧的矩形支架,矩形支架的每一面均安装有一排钢丝固定柱,钢丝固定柱上固定安装有钢丝组,彼此同轴且对称的两个钢丝固定柱中的一个安装有钢丝张紧器,钢丝张紧器套设在钢丝组上,定向机构包括有套设在切丝筒上并穿透切丝筒设置的摩擦轮,摩擦轮下方设置有安装在固定架上并且驱动摩擦轮旋转的动力轮系,该切丝机不仅可以自动给土豆切丝,还能在切丝的过程中将土豆自动转向使得土豆最长的一边被切割,从而切出其最长的土豆丝。

Figure 201810956046

The invention relates to the field of automatic processing, in particular to an automatic potato shredding machine, comprising a fixing frame, a power mechanism, a shredding mechanism and an orientation mechanism installed on the fixing frame. The wire drum and the rectangular bracket installed on the outside of the output end of the wire cutting drum. Each side of the rectangular bracket is installed with a row of steel wire fixing columns. The steel wire fixing column is fixed with a steel wire group. The two steel wire fixing columns that are coaxial and symmetrical with each other One is installed with a steel wire tensioner, the steel wire tensioner is sleeved on the steel wire group, the orientation mechanism includes a friction wheel sleeved on the cutting drum and set through the cutting drum, and a friction wheel is installed below the friction wheel. The power train is mounted on the rack and drives the friction wheel to rotate. The shredder can not only shred the potatoes automatically, but also automatically turn the potatoes during the shredding process so that the longest side of the potatoes is cut, so as to cut out the longest side of the potatoes. Long shredded potatoes.

Figure 201810956046

Description

一种土豆自动切丝机A potato automatic shredding machine

技术领域technical field

本发明涉及自动加工领域,特别涉及一种土豆自动切丝机。The invention relates to the field of automatic processing, in particular to an automatic potato shredding machine.

背景技术Background technique

土豆属茄科多年生草本植物,块茎可供使用,是全球第三大重要的粮食作物。土豆在我国有着悠久的使用历史,是人们最喜爱的一种食物,其加工形式主要是切丝和切片,尤其是土豆丝是餐桌上最常见的菜品之一。现有土豆切丝一般都是通过人工切制,或使用刨丝器搓丝,这两种加工方式不仅加工效率低下,且无法加工长度较长粗细均匀的土豆丝。Potatoes are perennial herbs of the Solanaceae family, with available tubers, and are the third most important food crop in the world. Potatoes have a long history of use in my country and are one of the favorite foods of people. Their processing forms are mainly shredded and sliced. In particular, shredded potatoes are one of the most common dishes on the table. The existing potato shreds are generally cut manually, or shredded with a grater. These two processing methods not only have low processing efficiency, but also cannot process potato shreds with long length and uniform thickness.

中国专利CN14786251B公开了一种旋转式土豆加工装置,包括第一底座、第一立板、第二立板、长杆、第一刀具组件和驱动机构,底座水平设置,第一立板和第二立板分别竖直设置在底座的两端,所述驱动机构安装在第一立板上,长杆水平插装在第一立板上,且长杆的一端位于第一立板与第二立板之间,所述驱动机构与长安连接,所述第一刀具组件安装在第二立板上的一字形通孔处,该专利不能需要人工固定土豆,效率较低。Chinese patent CN14786251B discloses a rotary potato processing device, comprising a first base, a first vertical plate, a second vertical plate, a long rod, a first cutter assembly and a driving mechanism, the base is horizontally arranged, the first vertical plate and the second vertical plate The vertical plates are respectively vertically arranged at both ends of the base, the driving mechanism is installed on the first vertical plate, the long rod is inserted horizontally on the first vertical plate, and one end of the long rod is located between the first vertical plate and the second vertical plate. Between the plates, the drive mechanism is connected to Changan, and the first cutter assembly is installed at the in-line through hole on the second vertical plate. This patent cannot manually fix the potatoes, and the efficiency is low.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于针对现有技术的不足,提供一种土豆自动切丝机,该切丝机不仅可以自动给土豆切丝,还能在切丝的过程中将土豆自动转向使得土豆最长的一边被切割,从而切出其最长的土豆丝。The object of the present invention is to aim at the deficiencies of the prior art, to provide an automatic potato shredding machine, which can not only automatically shred the potatoes, but also automatically turn the potatoes during the shredding process to make the potatoes the longest One side is cut to cut out its longest shredded potato.

为解决上述问题,本发明提供以下技术方案:To solve the above problems, the present invention provides the following technical solutions:

一种土豆自动切丝机,包括固定架和安装在固定架上的动力机构、切丝机构和定向机构,固定架旁侧设有位于切丝机构输出端下方的成品箱,动力机构包括有安装在切丝机构上的上料机构和安装在固定架上的推料机构,切丝机构包括有水平安装在固定架上的切丝筒和安装在切丝筒输出端外侧的矩形支架,矩形支架的每一面均安装有一排钢丝固定柱,钢丝固定柱上固定安装有钢丝组,彼此同轴且对称的两个钢丝固定柱中的一个安装有钢丝张紧器,钢丝张紧器套设在钢丝组上,定向机构包括有套设在切丝筒上并穿透切丝筒设置的摩擦轮,摩擦轮下方设置有安装在固定架上并且驱动摩擦轮旋转的动力轮系。An automatic potato shredding machine, comprising a fixing frame and a power mechanism, a shredding mechanism and an orientation mechanism installed on the fixing frame, a finished product box located below the output end of the shredding mechanism is arranged on the side of the fixing frame, and the power mechanism includes a shredding mechanism. The feeding mechanism on the cutting mechanism and the pushing mechanism installed on the fixed frame. The cutting mechanism includes a cutting drum horizontally installed on the fixing frame and a rectangular bracket installed on the outside of the output end of the cutting drum. The rectangular bracket A row of steel wire fixing columns is installed on each side of the steel wire fixing column, and a steel wire group is fixedly installed on the steel wire fixing column. On the assembly, the orienting mechanism includes a friction wheel sleeved on and penetrating the shredder drum, and below the friction wheel is a power train which is mounted on the fixing frame and drives the friction wheel to rotate.

进一步的,切丝筒为多段同轴设置的同规格圆筒,摩擦轮包括有与切丝筒同轴且同规格的内轮和套设在内轮上的外轮,内轮和外轮为一体件,外轮套设在切丝筒上,切丝筒的每个断面之间均设置有一个摩擦轮。Further, the shredding drum is a multi-section coaxially arranged cylinder of the same specification, and the friction wheel includes an inner wheel that is coaxial with the shredding drum and has the same specifications and an outer wheel that is sleeved on the inner wheel, and the inner wheel and the outer wheel are integrated into one piece. , the outer wheel is sleeved on the shredding drum, and a friction wheel is arranged between each section of the shredding drum.

进一步的,切丝筒外圈设置有贯穿切丝筒的安装孔,安装孔上安装有将切丝筒组合在一起的支架,支架包括有设置于切丝筒外侧的横杆和多个圆柱,圆柱在横杆上向着安装孔的方向延伸并与安装孔间隙配合,圆柱与安装孔固定连接。Further, the outer ring of the shredding drum is provided with a mounting hole that runs through the shredding drum, and a bracket for combining the shredding drum is installed on the mounting hole, and the bracket includes a cross bar and a plurality of cylinders arranged on the outside of the shredding drum, The cylinder extends in the direction of the mounting hole on the cross bar and is clearance fit with the mounting hole, and the cylinder is fixedly connected with the mounting hole.

更进一步的,外轮的外圆设置有齿面,动力轮系设置在外轮的旁侧,动力轮系包括有与每个摩擦轮均啮合的齿轮组,齿轮组轴心安装有贯穿齿轮组设置的转轴,转轴一端可转动地安装在固定架上,转轴的另一端设置有驱动转轴旋转的电机,电机的输出端安装有刚性联轴器并且刚性联轴器与转轴固定连接。Further, the outer circle of the outer wheel is provided with a tooth surface, the power train is arranged on the side of the outer wheel, the power train includes a gear set that meshes with each friction wheel, and the shaft of the gear set is provided with a gear set arranged through the gear set. A rotating shaft, one end of the rotating shaft is rotatably installed on the fixed frame, the other end of the rotating shaft is provided with a motor for driving the rotating shaft to rotate, and the output end of the motor is installed with a rigid coupling and the rigid coupling is fixedly connected with the rotating shaft.

进一步的,上料机构包括有安装在切丝筒上的漏斗,推料机构包括有气缸和安装在气缸输出端的活动块,活动块与切丝筒的内圈间隙配合,气缸的输出轴与切丝筒同轴,工作状态下活动块的外圈遮挡住漏斗的输出口。Further, the feeding mechanism includes a funnel installed on the cutting drum, the pushing mechanism includes a cylinder and a movable block installed at the output end of the cylinder, the movable block is in clearance fit with the inner ring of the cutting drum, and the output shaft of the cylinder is connected to the cutting drum. The wire drum is coaxial, and the outer ring of the movable block blocks the output port of the funnel in the working state.

进一步的,钢丝组包括有贯穿钢丝固定柱、切丝筒和钢丝张紧器设置的钢丝,钢丝的一端设置有矩形卡块,钢丝的另一端设置有圆形卡块,钢丝固定柱中心设置有贯穿钢丝固定柱和切丝筒的钢丝孔,钢丝与钢丝孔间隙配合,钢丝固定柱的顶端设置有固定矩形卡块的矩形定位槽,钢丝固定柱的外圈设置有螺纹,钢丝张紧器套设在钢丝固定柱的外沿并且钢丝张紧器的内圈设置有与钢丝固定柱螺纹连接的螺纹,钢丝张紧器中心设置有竖直贯穿钢丝张紧器的钢丝孔,钢丝张紧器的顶端设置有固定圆形卡块的圆形定位槽。Further, the steel wire group includes steel wires arranged through the steel wire fixing column, the cutting drum and the steel wire tensioner, one end of the steel wire is provided with a rectangular clamping block, the other end of the steel wire is provided with a circular clamping block, and the center of the steel wire fixing column is provided with a The steel wire passes through the steel wire fixing column and the steel wire hole of the cutting drum, and the steel wire and the steel wire hole are gap-fitted. The top of the steel wire fixing column is provided with a rectangular positioning groove for fixing the rectangular block, the outer ring of the steel wire fixing column is provided with threads, and the steel wire tensioner sleeve It is arranged on the outer edge of the steel wire fixing column and the inner ring of the steel wire tensioner is provided with a thread that is threadedly connected to the steel wire fixing column. The top is provided with a circular positioning groove for fixing the circular clamping block.

有益效果:Beneficial effects:

切丝筒的每个断面之间均设置有一个摩擦轮,切丝筒和多个内轮的内圈形成了一个圆滑的圆筒通道,外轮将内轮和切丝筒拼接在一起形成一个完整的圆筒,工人将土豆倒入到漏斗中,土豆在自重作用下逐个进入到切丝筒中,气缸推动活动块朝着切丝筒的输出端移动,活动块推着土豆移动同时活动块遮挡住漏斗的输出口使得剩下的土豆被阻挡在漏斗中,土豆切丝后活动块回到初始位置并离开漏斗的输出口,使得土豆继续下落到切丝筒中,从而完成了土豆的自动上料,同时电机通过刚性联轴器驱动转轴旋转使得齿轮组随之旋转,齿轮组与外轮啮合使得动力轮系在切丝筒上旋转,从而带动土豆旋转,土豆在摩擦轮的驱动下被旋转使得土豆经过多道摩擦轮之后旋转到一定的速度,在离心力的作用下土豆最长的轴线平行于切丝筒的轴线,钢丝通过钢丝孔和钢丝孔贯穿切丝筒,矩形卡块卡接在矩形定位槽中使得钢丝的一端被固定并且无法旋转,圆形卡块卡接在圆形定位槽中的钢丝的另一端被固定并且圆形卡块可以在圆形定位槽中旋转,通过旋转钢丝张紧器使得钢丝张紧器远离钢丝组,使得圆形定位槽带动圆形卡块远离矩形卡块,从而使得钢丝被钢丝张紧器张紧形成一个钢丝网,使得土豆被钢丝组切割后能够得到最长的土豆丝,土豆切丝后落入到成品箱中。There is a friction wheel between each section of the shredder drum, the inner circle of the shredder drum and the inner wheels form a smooth cylindrical channel, and the outer wheel splices the inner wheel and the shredder drum together to form a complete The worker pours the potatoes into the funnel, the potatoes enter the shredding drum one by one under the action of their own weight, the cylinder pushes the movable block to move towards the output end of the shredding drum, the movable block pushes the potatoes to move while the movable block blocks The output port of the funnel causes the remaining potatoes to be blocked in the funnel. After the potatoes are shredded, the movable block returns to the initial position and leaves the output port of the funnel, so that the potatoes continue to fall into the shredding drum, thus completing the automatic feeding of the potatoes. At the same time, the motor drives the shaft to rotate through the rigid coupling, so that the gear set rotates with it. The gear set meshes with the outer wheel to make the power train rotate on the shredding drum, thereby driving the potatoes to rotate. The potatoes are rotated under the drive of the friction wheel, so that the potatoes pass through After the multi-channel friction wheel rotates to a certain speed, under the action of centrifugal force, the longest axis of the potato is parallel to the axis of the shredding drum. One end of the steel wire is fixed and cannot be rotated, the other end of the steel wire that the circular clamping block is clamped in the circular positioning groove is fixed and the circular clamping block can be rotated in the circular positioning groove, by rotating the wire tensioner Keep the wire tensioner away from the wire group, so that the circular positioning groove drives the circular block away from the rectangular block, so that the steel wire is tensioned by the wire tensioner to form a wire mesh, so that the potatoes can be cut by the steel wire group. The shredded potatoes are shredded and dropped into the finished product box.

附图说明Description of drawings

图1为本发明的立体图;Fig. 1 is the perspective view of the present invention;

图2为本发明的正视图;Fig. 2 is the front view of the present invention;

图3为本发明的俯视图;Fig. 3 is the top view of the present invention;

图4为本发明的后视图;Fig. 4 is the rear view of the present invention;

图5为本发明的立体分级图;5 is a three-dimensional grading diagram of the present invention;

图6为本发明图5的A处放大图;Fig. 6 is the enlarged view of A place of Fig. 5 of the present invention;

图7为本发明图5的B处放大图;Fig. 7 is the enlarged view of B place of Fig. 5 of the present invention;

图8为本发明图5的C处放大图;Fig. 8 is the enlarged view of the C place of Fig. 5 of the present invention;

图9为本发明的局部立体分解图;Figure 9 is a partial perspective exploded view of the present invention;

图10为本发明图9的D处放大图;Fig. 10 is the enlarged view of D place of Fig. 9 of the present invention;

附图标记说明:固定架1,动力机构2,上料机构2a,漏斗2a1,推料机构2b,气缸2b1,活动块2b2,切丝机构3,切丝筒3a,安装孔3a1,支架3a2,横杆3a3,圆柱3a4,矩形支架3b,钢丝固定柱3c,钢丝孔3c1,矩形定位槽3c2,钢丝组3d,钢丝3d1,矩形卡块3d2,圆形卡块3d3,钢丝张紧器3e,钢丝孔3e1,圆形定位槽3e2,定向机构4,摩擦轮4a,内轮4a1,外轮4a2,动力轮系4b,齿轮组4b1,转轴4b2,刚性联轴器4b3,电机4b4,成品箱5。Reference numeral description: fixed frame 1, power mechanism 2, feeding mechanism 2a, funnel 2a1, pushing mechanism 2b, air cylinder 2b1, movable block 2b2, thread cutting mechanism 3, thread cutting cylinder 3a, mounting hole 3a1, bracket 3a2, Crossbar 3a3, Cylinder 3a4, Rectangular Bracket 3b, Wire Fixing Post 3c, Wire Hole 3c1, Rectangular Positioning Slot 3c2, Wire Group 3d, Wire 3d1, Rectangular Block 3d2, Circular Block 3d3, Wire Tensioner 3e, Wire Hole 3e1, circular positioning groove 3e2, orientation mechanism 4, friction wheel 4a, inner wheel 4a1, outer wheel 4a2, power train 4b, gear set 4b1, rotating shaft 4b2, rigid coupling 4b3, motor 4b4, finished box 5.

具体实施方式Detailed ways

下面结合说明书附图和实施例,对本发明的具体实施例做进一步详细描述:Below in conjunction with the accompanying drawings and embodiments of the description, the specific embodiments of the present invention are described in further detail:

参照图1至图10所述的一种土豆自动切丝机,包括固定架1和安装在固定架1上的动力机构2、切丝机构3和定向机构4,固定架1旁侧设有位于切丝机构3输出端下方的成品箱5,动力机构2包括有安装在切丝机构3上的上料机构2a和安装在固定架1上的推料机构2b,切丝机构3包括有水平安装在固定架1上的切丝筒3a和安装在切丝筒3a输出端外侧的矩形支架3b,矩形支架3b的每一面均安装有一排钢丝固定柱3c,钢丝固定柱3c上固定安装有钢丝组3d,彼此同轴且对称的两个钢丝固定柱3c中的一个安装有钢丝张紧器3e,钢丝张紧器3e套设在钢丝组3d上,定向机构4包括有套设在切丝筒3a上并穿透切丝筒3a设置的摩擦轮4a,摩擦轮4a下方设置有安装在固定架1上并且驱动摩擦轮4a旋转的动力轮系4b,工人将土豆放置到上料机构2a中,上料机构2a将土豆放入到切丝筒3a中,推料机构2b推动土豆从切丝筒3a的输入端移动向切丝筒3a的输出端,切丝筒3a的输出端设置有矩形支架3b,矩形支架3b的每个面上均安装有一排钢丝固定柱3c,彼此同轴且对称的两个钢丝固定柱3c中有一个安装有钢丝张紧器3e,钢丝组3d的一端固定安装在钢丝固定柱3c上,钢丝组3d的另一端可活动地安装在钢丝张紧器3e上,由钢丝张紧器3e将钢丝组3d张紧后,切丝筒3a的输出端就形成了一个由钢丝组3d组成的切割网,土豆被推料机构2b推向切丝筒3a输出端的过程中经过了多道摩擦轮4a,摩擦轮4a在动力轮系4b的驱动下同向同轴旋转,土豆在摩擦轮4a的驱动下被旋转使得土豆经过多道摩擦轮4a之后旋转到一定的速度,在离心力的作用下土豆最长的轴线平行于切丝筒3a的轴线,使得土豆被钢丝组3d切割后能够得到最长的土豆丝,土豆切丝后落入到成品箱5中。A kind of potato automatic shredding machine described with reference to Fig. 1 to Fig. 10, comprises a fixing frame 1 and a power mechanism 2, a shredding mechanism 3 and an orientation mechanism 4 installed on the fixing frame 1, and the side of the fixing frame 1 is provided with a The finished product box 5 below the output end of the shredding mechanism 3, the power mechanism 2 includes a feeding mechanism 2a installed on the shredding mechanism 3 and a pushing mechanism 2b installed on the fixing frame 1, and the shredding mechanism 3 includes a horizontal installation The cutting drum 3a on the fixing frame 1 and the rectangular support 3b installed on the outside of the output end of the cutting drum 3a, each side of the rectangular support 3b is installed with a row of steel wire fixing columns 3c, and the steel wire fixing column 3c is fixedly installed with a steel wire group 3d, a wire tensioner 3e is installed in one of the two steel wire fixing columns 3c that are coaxial and symmetrical with each other, the wire tensioner 3e is sleeved on the wire group 3d, and the orientation mechanism 4 includes a wire cutter sleeve 3a. The friction wheel 4a provided on and penetrates the shredding drum 3a. Below the friction wheel 4a, there is a power wheel train 4b that is installed on the fixed frame 1 and drives the friction wheel 4a to rotate. The worker places the potatoes in the feeding mechanism 2a, and the upper The feeding mechanism 2a puts the potatoes into the shredding drum 3a, and the pushing mechanism 2b pushes the potatoes to move from the input end of the shredding drum 3a to the output end of the shredding drum 3a, and the output end of the shredding drum 3a is provided with a rectangular bracket 3b. , a row of steel wire fixing columns 3c is installed on each surface of the rectangular bracket 3b, one of the two steel wire fixing columns 3c that are coaxial and symmetrical with each other is installed with a wire tensioner 3e, and one end of the steel wire group 3d is fixedly installed on the steel wire On the fixed column 3c, the other end of the wire group 3d is movably installed on the wire tensioner 3e. After the wire group 3d is tensioned by the wire tensioner 3e, the output end of the wire cutting drum 3a forms a steel wire. In the cutting net composed of group 3d, the potatoes pass through multiple friction wheels 4a in the process of being pushed to the output end of the shredding drum 3a by the pushing mechanism 2b. Under the drive of the friction wheel 4a, the potato is rotated to a certain speed after passing through the multi-channel friction wheel 4a. Under the action of centrifugal force, the longest axis of the potato is parallel to the axis of the shredding drum 3a, so that the potato is cut by the wire group 3d. The longest potato shreds can be obtained, and the potatoes are dropped into the finished product box 5 after shredding.

切丝筒3a为多段同轴设置的同规格圆筒,摩擦轮4a包括有与切丝筒3a同轴且同规格的内轮4a1和套设在内轮4a1上的外轮4a2,内轮4a1和外轮4a2为一体件,外轮4a2套设在切丝筒3a上,切丝筒3a的每个断面之间均设置有一个摩擦轮4a,切丝筒3a和多个内轮4a1的内圈形成了一个圆滑的圆筒通道,外轮4a2将内轮4a1和切丝筒3a拼接在一起形成一个完整的圆筒。The shredder drum 3a is a multi-stage coaxially arranged cylinder of the same specification. The friction wheel 4a includes an inner wheel 4a1 that is coaxial with the shredder drum 3a and has the same specifications, and an outer wheel 4a2 sleeved on the inner wheel 4a1. The inner wheel 4a1 and The outer wheel 4a2 is an integral piece, the outer wheel 4a2 is sleeved on the cutting drum 3a, a friction wheel 4a is provided between each section of the cutting drum 3a, and the inner circles of the cutting drum 3a and the plurality of inner wheels 4a1 are formed. A smooth cylinder channel, the outer wheel 4a2 splices the inner wheel 4a1 and the shredder drum 3a together to form a complete cylinder.

切丝筒3a外圈设置有贯穿切丝筒3a的安装孔3a1,安装孔3a1上安装有将切丝筒3a组合在一起的支架3a2,支架3a2包括有设置于切丝筒3a外侧的横杆3a3和多个圆柱3a4,圆柱3a4在横杆3a3上向着安装孔3a1的方向延伸并与安装孔3a1间隙配合,圆柱3a4与安装孔3a1固定连接,通过将圆柱3a4插入到安装孔3a1中使得切丝筒3a在支架3a2的作用下固定连接,然后将圆柱3a4通过塞焊技术焊接在安装孔3a1中,使得切丝筒3a和摩擦轮4a组成的圆筒得以成为一个整体,同时不影响摩擦轮4a在切丝筒3a上的旋转。The outer ring of the shredder drum 3a is provided with a mounting hole 3a1 penetrating the shredder drum 3a, the mounting hole 3a1 is provided with a bracket 3a2 that combines the shredder drum 3a together, and the bracket 3a2 includes a cross bar arranged on the outside of the shredder drum 3a. 3a3 and a plurality of cylinders 3a4, the cylinder 3a4 extends in the direction of the mounting hole 3a1 on the cross bar 3a3 and is clearance fit with the mounting hole 3a1, the cylinder 3a4 is fixedly connected with the mounting hole 3a1, and the cylinder 3a4 is inserted into the mounting hole 3a1 to make the cut The wire drum 3a is fixedly connected under the action of the bracket 3a2, and then the cylinder 3a4 is welded in the installation hole 3a1 by plug welding technology, so that the cylinder composed of the wire cutting drum 3a and the friction wheel 4a can become a whole without affecting the friction wheel. Rotation of 4a on shredder drum 3a.

外轮4a2的外圆设置有齿面,动力轮系4b设置在外轮4a2的旁侧,动力轮系4b包括有与每个摩擦轮4a均啮合的齿轮组4b1,齿轮组4b1轴心安装有贯穿齿轮组4b1设置的转轴4b2,转轴4b2一端可转动地安装在固定架1上,转轴4b2的另一端设置有驱动转轴4b2旋转的电机4b4,电机4b4的输出端安装有刚性联轴器4b3并且刚性联轴器4b3与转轴4b2固定连接,电机4b4通过刚性联轴器4b3驱动转轴4b2旋转使得齿轮组4b1随之旋转,齿轮组4b1与外轮4a2啮合使得动力轮系4b在切丝筒3a上旋转,从而带动土豆旋转。The outer circle of the outer wheel 4a2 is provided with a tooth surface, and the power train 4b is arranged on the side of the outer wheel 4a2. The power train 4b includes a gear set 4b1 that meshes with each friction wheel 4a, and the shaft of the gear set 4b1 is installed with a through gear. The rotating shaft 4b2 provided in the group 4b1, one end of the rotating shaft 4b2 is rotatably installed on the fixed frame 1, the other end of the rotating shaft 4b2 is provided with a motor 4b4 that drives the rotating shaft 4b2 to rotate, and the output end of the motor 4b4 is installed with a rigid coupling 4b3 and rigidly coupled. The shaft 4b3 is fixedly connected with the rotating shaft 4b2. The motor 4b4 drives the rotating shaft 4b2 to rotate through the rigid coupling 4b3, so that the gear set 4b1 rotates accordingly. Rotate the potatoes.

上料机构2a包括有安装在切丝筒3a上的漏斗2a1,推料机构2b包括有气缸2b1和安装在气缸2b1输出端的活动块2b2,活动块2b2与切丝筒3a的内圈间隙配合,气缸2b1的输出轴与切丝筒3a同轴,工作状态下活动块2b2的外圈遮挡住漏斗2a1的输出口,工人将土豆倒入到漏斗2a1中,土豆在自重作用下逐个进入到切丝筒3a中,气缸2b1推动活动块2b2朝着切丝筒3a的输出端移动,活动块2b2推着土豆移动同时活动块2b2遮挡住漏斗2a1的输出口使得剩下的土豆被阻挡在漏斗2a1中,土豆切丝后活动块2b2回到初始位置并离开漏斗2a1的输出口,使得土豆继续下落到切丝筒3a中,从而完成了土豆的自动上料。The feeding mechanism 2a includes a funnel 2a1 installed on the cutting drum 3a, and the pushing mechanism 2b includes a cylinder 2b1 and a movable block 2b2 installed at the output end of the cylinder 2b1. The movable block 2b2 is in clearance fit with the inner ring of the cutting drum 3a. The output shaft of the cylinder 2b1 is coaxial with the shredding drum 3a. In the working state, the outer ring of the movable block 2b2 blocks the output port of the funnel 2a1. The worker pours the potatoes into the funnel 2a1, and the potatoes enter the shredding one by one under the action of their own weight. In the cylinder 3a, the cylinder 2b1 pushes the movable block 2b2 to move toward the output end of the shredding cylinder 3a, the movable block 2b2 pushes the potatoes to move, and the movable block 2b2 blocks the output port of the funnel 2a1 so that the remaining potatoes are blocked in the funnel 2a1. , after the potatoes are shredded, the movable block 2b2 returns to the initial position and leaves the output port of the funnel 2a1, so that the potatoes continue to fall into the shredding drum 3a, thus completing the automatic feeding of the potatoes.

钢丝组3d包括有贯穿钢丝固定柱3c、切丝筒3a和钢丝张紧器3e设置的钢丝3d1,钢丝3d1的一端设置有矩形卡块3d2,钢丝3d1的另一端设置有圆形卡块3d3,钢丝固定柱3c中心设置有贯穿钢丝固定柱3c和切丝筒3a的钢丝孔3c1,钢丝3d1与钢丝孔3c1间隙配合,钢丝固定柱3c的顶端设置有固定矩形卡块3d2的矩形定位槽3c2,钢丝固定柱3c的外圈设置有螺纹,钢丝张紧器3e套设在钢丝固定柱3c的外沿并且钢丝张紧器3e的内圈设置有与钢丝固定柱3c螺纹连接的螺纹,钢丝张紧器3e中心设置有竖直贯穿钢丝张紧器3e的钢丝孔3e1,钢丝张紧器3e的顶端设置有固定圆形卡块3d3的圆形定位槽3e2,钢丝3d1通过钢丝孔3c1和钢丝孔3e1贯穿切丝筒3a,矩形卡块3d2卡接在矩形定位槽3c2中使得钢丝3d1的一端被固定并且无法旋转,圆形卡块3d3卡接在圆形定位槽3e2中的钢丝3d1的另一端被固定并且圆形卡块3d3可以在圆形定位槽3e2中旋转,通过旋转钢丝张紧器3e使得钢丝张紧器3e远离钢丝组3d,使得圆形定位槽3e2带动圆形卡块3d3远离矩形卡块3d2,从而使得钢丝3d1被钢丝张紧器3e张紧。The steel wire group 3d includes a steel wire 3d1 arranged through the steel wire fixing column 3c, the wire cutting drum 3a and the wire tensioner 3e, one end of the steel wire 3d1 is provided with a rectangular clamping block 3d2, and the other end of the steel wire 3d1 is provided with a circular clamping block 3d3, The center of the steel wire fixing column 3c is provided with a steel wire hole 3c1 penetrating the steel wire fixing column 3c and the wire cutting cylinder 3a, the steel wire 3d1 and the steel wire hole 3c1 are gap-fitted, and the top of the steel wire fixing column 3c is provided with a rectangular positioning groove 3c2 for fixing the rectangular clamping block 3d2, The outer ring of the steel wire fixing column 3c is provided with threads, the wire tensioner 3e is sleeved on the outer edge of the steel wire fixing column 3c, and the inner ring of the steel wire tensioner 3e is provided with a thread that is threadedly connected to the steel wire fixing column 3c, and the steel wire is tensioned. The center of the device 3e is provided with a wire hole 3e1 that vertically penetrates the wire tensioner 3e, the top of the wire tensioner 3e is provided with a circular positioning groove 3e2 for fixing the circular block 3d3, and the wire 3d1 passes through the wire hole 3c1 and the wire hole 3e1. Through the wire cutting drum 3a, the rectangular block 3d2 is clamped in the rectangular positioning groove 3c2 so that one end of the steel wire 3d1 is fixed and cannot be rotated, and the circular block 3d3 is clamped in the circular positioning groove 3e2 The other end of the steel wire 3d1 is clamped. Fixed and the circular clamping block 3d3 can be rotated in the circular positioning groove 3e2. By rotating the wire tensioner 3e, the wire tensioner 3e is kept away from the wire group 3d, so that the circular positioning groove 3e2 drives the circular clamping block 3d3 away from the rectangular clamp. block 3d2 so that the wire 3d1 is tensioned by the wire tensioner 3e.

工作原理:working principle:

切丝筒3a的每个断面之间均设置有一个摩擦轮4a,切丝筒3a和多个内轮4a1的内圈形成了一个圆滑的圆筒通道,外轮4a2将内轮4a1和切丝筒3a拼接在一起形成一个完整的圆筒,工人将土豆倒入到漏斗2a1中,土豆在自重作用下逐个进入到切丝筒3a中,气缸2b1推动活动块2b2朝着切丝筒3a的输出端移动,活动块2b2推着土豆移动同时活动块2b2遮挡住漏斗2a1的输出口使得剩下的土豆被阻挡在漏斗2a1中,土豆切丝后活动块2b2回到初始位置并离开漏斗2a1的输出口,使得土豆继续下落到切丝筒3a中,从而完成了土豆的自动上料,同时电机4b4通过刚性联轴器4b3驱动转轴4b2旋转使得齿轮组4b1随之旋转,齿轮组4b1与外轮4a2啮合使得动力轮系4b在切丝筒3a上旋转,从而带动土豆旋转,土豆在摩擦轮4a的驱动下被旋转使得土豆经过多道摩擦轮4a之后旋转到一定的速度,在离心力的作用下土豆最长的轴线平行于切丝筒3a的轴线,钢丝3d1通过钢丝孔3c1和钢丝孔3e1贯穿切丝筒3a,矩形卡块3d2卡接在矩形定位槽3c2中使得钢丝3d1的一端被固定并且无法旋转,圆形卡块3d3卡接在圆形定位槽3e2中的钢丝3d1的另一端被固定并且圆形卡块3d3可以在圆形定位槽3e2中旋转,通过旋转钢丝张紧器3e使得钢丝张紧器3e远离钢丝组3d,使得圆形定位槽3e2带动圆形卡块3d3远离矩形卡块3d2,从而使得钢丝3d1被钢丝张紧器3e张紧形成一个钢丝网,使得土豆被钢丝组3d切割后能够得到最长的土豆丝,土豆切丝后落入到成品箱5中。A friction wheel 4a is arranged between each section of the cutting drum 3a, the cutting drum 3a and the inner ring of the plurality of inner wheels 4a1 form a smooth cylindrical channel, and the outer wheel 4a2 connects the inner wheel 4a1 and the cutting drum. 3a are spliced together to form a complete cylinder, the worker pours the potatoes into the funnel 2a1, the potatoes enter into the shredder drum 3a one by one under the action of their own weight, and the cylinder 2b1 pushes the movable block 2b2 toward the output end of the shredder drum 3a. Move, the movable block 2b2 pushes the potatoes to move while the movable block 2b2 blocks the output port of the funnel 2a1 so that the remaining potatoes are blocked in the funnel 2a1. After the potatoes are shredded, the movable block 2b2 returns to the original position and leaves the output port of the funnel 2a1. , so that the potatoes continue to fall into the shredding drum 3a, thus completing the automatic feeding of potatoes, and at the same time, the motor 4b4 drives the rotating shaft 4b2 to rotate through the rigid coupling 4b3, so that the gear set 4b1 rotates accordingly, and the gear set 4b1 meshes with the outer wheel 4a2 so that the The power train 4b rotates on the shredding drum 3a, thereby driving the potatoes to rotate, and the potatoes are rotated under the drive of the friction wheel 4a, so that the potatoes rotate to a certain speed after passing through multiple friction wheels 4a, and the potatoes are the longest under the action of centrifugal force. The axis of the wire 3d1 is parallel to the axis of the wire cutting drum 3a, the wire 3d1 passes through the wire cutting drum 3a through the wire hole 3c1 and the wire hole 3e1, and the rectangular block 3d2 is clamped in the rectangular positioning groove 3c2 so that one end of the wire 3d1 is fixed and cannot be rotated. The other end of the wire 3d1 that the circular clamping block 3d3 is clamped in the circular positioning groove 3e2 is fixed and the circular clamping block 3d3 can be rotated in the circular positioning groove 3e2. By rotating the wire tensioner 3e, the wire tensioner is 3e is far away from the wire group 3d, so that the circular positioning groove 3e2 drives the circular block 3d3 away from the rectangular block 3d2, so that the wire 3d1 is tensioned by the wire tensioner 3e to form a wire mesh, so that the potatoes can be cut by the wire group 3d. The longest shredded potato is obtained, and the potato is shredded and dropped into the finished product box 5 .

以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作出任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明的技术方案的范围内。The above are only preferred embodiments of the present invention, and do not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention are still It belongs to the scope of the technical solution of the present invention.

Claims (6)

1. The utility model provides an automatic filament cutter of potato which characterized in that: the automatic wire cutting machine comprises a fixing frame (1), a power mechanism (2), a wire cutting mechanism (3) and a directional mechanism (4), wherein the power mechanism (2), the wire cutting mechanism (3) and the directional mechanism (4) are arranged on the fixing frame (1), a finished product box (5) located below the output end of the wire cutting mechanism (3) is arranged beside the fixing frame (1), the power mechanism (2) comprises a feeding mechanism (2a) arranged on the wire cutting mechanism (3) and a material pushing mechanism (2b) arranged on the fixing frame (1), the wire cutting mechanism (3) comprises a wire cutting cylinder (3a) horizontally arranged on the fixing frame (1) and a rectangular support (3b) arranged on the outer side of the output end of the wire cutting cylinder (3a), a row of steel wire fixing columns (3c) are arranged on each surface of the rectangular support (3b), a steel wire group (3d) is fixedly arranged on each steel wire fixing column (, the steel wire tensioner (3e) is sleeved on the steel wire group (3d), the orientation mechanism (4) comprises a friction wheel (4a) which is sleeved on the wire cutting cylinder (3a) and penetrates through the wire cutting cylinder (3a), and a power wheel train (4b) which is installed on the fixed frame (1) and drives the friction wheel (4a) to rotate is arranged below the friction wheel (4 a).
2. The automatic potato shredder according to claim 1, wherein: the cutting tube (3a) is a multi-section coaxially-arranged cylinder with the same specification, the friction wheel (4a) comprises an inner wheel (4a1) which is coaxial with the cutting tube (3a) and has the same specification and an outer wheel (4a2) sleeved on the inner wheel (4a1), the inner wheel (4a1) and the outer wheel (4a2) are integrated, the outer wheel (4a2) is sleeved on the cutting tube (3a), and one friction wheel (4a) is arranged between each section of the cutting tube (3 a).
3. The automatic potato shredder according to claim 1, wherein: the outer ring of the cutting tube (3a) is provided with a mounting hole (3a1) penetrating through the cutting tube (3a), a support (3a2) combining the cutting tube (3a) is mounted on the mounting hole (3a1), the support (3a2) comprises a cross rod (3a3) and a plurality of cylinders (3a4) arranged on the outer side of the cutting tube (3a), the cylinders (3a4) extend towards the mounting hole (3a1) on the cross rod (3a3) and are in clearance fit with the mounting hole (3a1), and the cylinders (3a4) are fixedly connected with the mounting hole (3a 1).
4. The automatic potato shredder according to claim 2, wherein: the excircle of foreign steamer (4a2) is provided with the flank of tooth, power train (4b) set up the side at foreign steamer (4a2), power train (4b) is including gear train (4b1) all meshing with every friction pulley (4a), pivot (4b2) that the gear train (4b1) set up is installed to gear train (4b1) axle center, pivot (4b2) one end is rotationally installed on mount (1), the other end of pivot (4b2) is provided with the rotatory motor (4b4) of drive pivot (4b2), rigid coupling (4b3) and rigid coupling (4b3) and pivot (4b2) fixed connection are installed to the output of motor (4b 4).
5. The automatic potato shredder according to claim 1, wherein: feed mechanism (2a) is including installing funnel (2a1) on shredding barrel (3a), pushing equipment (2b) is including cylinder (2b1) and movable block (2b2) of installing at cylinder (2b1) output end, movable block (2b2) and the inner circle clearance fit of shredding barrel (3a), the output shaft and the shredding barrel (3a) of cylinder (2b1) are coaxial, the delivery outlet of funnel (2a1) is sheltered from to the outer lane of movable block (2b2) under the operating condition.
6. The automatic potato shredder according to claim 1, wherein: the steel wire group (3d) comprises a steel wire (3d1) which penetrates through a steel wire fixing column (3c), a wire cutting barrel (3a) and a steel wire tensioner (3e), one end of the steel wire (3d1) is provided with a rectangular clamping block (3d2), the other end of the steel wire (3d1) is provided with a circular clamping block (3d3), the center of the steel wire fixing column (3c) is provided with a steel wire hole (3c1) which penetrates through the steel wire fixing column (3c) and the wire cutting barrel (3a), the steel wire (3d1) is in clearance fit with the steel wire hole (3c1), the top end of the steel wire fixing column (3c) is provided with a rectangular positioning groove (3c2) for fixing the rectangular clamping block (3d2), the outer ring of the steel wire fixing column (3c) is provided with threads, the steel wire tensioner (3e) is sleeved on the outer edge of the steel wire fixing column (3c) and the inner ring, the center of the steel wire tensioner (3e) is provided with a steel wire hole (3e1) vertically penetrating through the steel wire tensioner (3e), and the top end of the steel wire tensioner (3e) is provided with a circular positioning groove (3e2) for fixing a circular clamping block (3d 3).
CN201810956046.9A 2018-08-21 2018-08-21 A potato automatic shredding machine Active CN109129648B (en)

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US3502126A (en) * 1967-09-25 1970-03-24 James E Howard Apparatus for slicing vegetables
US8616105B1 (en) * 2009-10-27 2013-12-31 D & T Products, Inc. Slicing apparatus
CN205201645U (en) * 2015-11-22 2016-05-04 王绍兴 Potato slabbing machine
CN207359185U (en) * 2017-09-06 2018-05-15 浙江翃丰家居科技有限公司 A kind of sponge cutting machine

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